CN108570778B - Woolen sweater garment dyeing machine - Google Patents
Woolen sweater garment dyeing machine Download PDFInfo
- Publication number
- CN108570778B CN108570778B CN201810649424.9A CN201810649424A CN108570778B CN 108570778 B CN108570778 B CN 108570778B CN 201810649424 A CN201810649424 A CN 201810649424A CN 108570778 B CN108570778 B CN 108570778B
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- Prior art keywords
- dyeing
- dyeing barrel
- pipe
- barrel
- lock
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- 238000009972 garment dyeing Methods 0.000 title claims abstract description 17
- 238000004043 dyeing Methods 0.000 claims abstract description 186
- 238000010438 heat treatment Methods 0.000 claims abstract description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 230000000903 blocking effect Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 87
- 238000002844 melting Methods 0.000 claims description 22
- 230000008018 melting Effects 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 19
- 230000009467 reduction Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000003566 sealing material Substances 0.000 claims 3
- 239000012752 auxiliary agent Substances 0.000 abstract description 9
- 230000000149 penetrating effect Effects 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 239000000126 substance Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/30—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of articles, e.g. stockings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
Abstract
The invention relates to the technical field of woolen sweater dyeing equipment, in particular to a woolen sweater garment dyeing machine which comprises a rack and a dyeing barrel arranged on the rack, wherein a blocking net is arranged at one end in the dyeing barrel, a heating cavity is formed between the blocking net and the inner wall of the dyeing barrel, an exhaust pipe and a steam pipe are arranged in a penetrating mode in a hollow structure of the connecting shaft in a penetrating mode, the exhaust pipe extends upwards to the upper end of the heating cavity after entering the heating cavity, the steam pipe extends downwards to the lower end of the heating cavity after entering the heating cavity, and a baffle plate and a deflector rod are arranged on the circumferential inner wall of the dyeing barrel. According to the woolen sweater garment dyeing machine, through reasonable structural design, the heating efficiency of water in the dyeing barrel can be effectively improved, meanwhile, the dyeing efficiency and the dyeing performance are improved, the dyeing time can be reduced by half compared with the prior art, the consumption of dye liquor, auxiliary agents and water is about 1/7 of that of the prior art, the dyeing cost is greatly reduced, and the dyeing is free of a dyeing phenomenon.
Description
Technical Field
The invention relates to the technical field of sweater garment dyeing equipment, in particular to a sweater garment dyeing machine.
Background
In the prior art, the woolen sweater garment is dyed in the roller, and water and the like for dyeing can be effectively reduced, but the temperature of the woolen sweater garment is required to reach 100 ℃, an interlayer is arranged in the conventional dyeing roller, the temperature of the water in the interlayer is difficult to rise to 100 ℃ by heating the water through steam, the processing efficiency and the like can be seriously influenced even if the temperature reaches 100 ℃, and the like are easy to cause.
Disclosure of Invention
The invention aims to solve the defects of the technology and provide the woolen sweater garment dyeing machine which can quickly heat the water in the dyeing cylinder to 100 ℃ and is safe and reliable in the heating process.
In order to achieve the aim, the invention provides a sweater garment dyeing machine which comprises a frame and a dyeing barrel arranged on the frame, wherein a connecting shaft is arranged at the center of the axial end face of the dyeing barrel, the connecting shafts are hollow structures, the connecting shafts are arranged on the frame through bearings, a power mechanism is arranged on the frame to drive the dyeing barrel to rotate, a material inlet is arranged on the circumferential side wall of the dyeing barrel, a material door is arranged on the dyeing barrel at the material inlet, one end of the inside of the dyeing barrel is provided with a blocking net, a heating cavity is formed between the blocking net and the inner wall of the dyeing barrel, the connecting shaft at the same end of the blocking net is positioned in the range of the heating cavity, an exhaust pipe and a steam pipe are arranged in the hollow structure of the connecting shaft in a penetrating way, the exhaust pipe extends upwards to the upper end of the heating cavity after entering the heating cavity, the steam pipe extends downwards to the lower end of the heating cavity after entering the heating cavity, the largest outer wall formed by the exhaust pipe and the steam pipe are combined with the inner wall of the connecting shaft in a sealing way and freely rotate with each other, the steam pipe outside the dyeing barrel is connected with a steam source, a feeding pipe is arranged in a hollow structure of the connecting shaft without a blocking net, a material melting net is arranged on the circumferential side wall of the dyeing barrel, a material melting cavity is formed between the material melting net and the circumferential side wall of the dyeing barrel, the feeding pipe extends to the inside of the material melting cavity, the feeding pipe and the inner wall of the connecting shaft are sealed and freely rotate with each other, the feeding pipe outside the dyeing barrel is connected with a material melting mechanism through a conveying pump, and a baffle plate and a deflector rod are arranged on the circumferential inner wall of the dyeing barrel; the outer surface of the circumferential side wall of the dyeing barrel at the position corresponding to the drain hole is provided with a drain valve. The interval between the drain hole and the material inlet is 90-180 degrees, and the optimal state is 135 degrees.
According to the technical scheme, the blocking net is utilized to form the heating cavity at the end part of the inside of the dyeing barrel, the steam pipe is led into the heating cavity from the hollow structure of the connecting shaft and extends to the lower end of the heating cavity, in the dyeing process, after water is added into the inside of the dyeing barrel, steam is directly led into the water, the water inside the dyeing barrel can be directly heated, the heating efficiency can be greatly improved, the water inside the dyeing barrel can be heated to 100 ℃ in a short time, the exhaust pipe led into the heating cavity from the hollow structure of the connecting shaft extends to the upper end of the heating cavity, in the water heating process of the inside of the dyeing barrel, the internal pressure can be increased due to the steam inlet, and the exhaust pipe can exhaust the air at the top of the dyeing barrel, so that the air pressure inside the dyeing barrel is kept balanced. Meanwhile, the end part of the exhaust pipe is positioned at the upper end of the heating cavity, the steam pipe is always downwards positioned at the lower end of the heating cavity in the rotation process of the dyeing barrel, and the exhaust pipe is always upwards positioned at the upper end of the heating cavity, so that the rotation of the dyeing barrel can not influence the heating and the exhaust, and the equipment operation stability is high. And the design of the material dissolving cavity can lead dye, auxiliary agent and the like diluted by the material dissolving mechanism into the material dissolving cavity, uniformly disperse the dye and the auxiliary agent in the rotation process of the dyeing barrel, ensure the dispersion stability and avoid the conditions of color bloom and the like.
As optimization, baffles are arranged on the circumferential side wall of the dyeing barrel, the number of the baffles is two, two ends of the baffles are respectively connected with the axial side wall of the dyeing barrel, a plurality of rows of deflector rods are arranged on the circumferential side wall of the dyeing barrel between the two baffles at intervals, each row of deflector rods are arranged at intervals along the axial direction of the dyeing barrel by a plurality of deflector rods, the deflector rods of adjacent rows are arranged alternately along the axial direction of the dyeing barrel, each deflector rod is divided into a long rod and a short rod, each two adjacent rows of deflector rods comprises a row of long rods and a row of short rods, the length of each long rod is greater than that of each short rod, the length of each long rod is 0.4-0.7 times of the radius of the dyeing barrel, the length of each short rod is 0.25-0.5 times of the radius of the dyeing barrel, the included angle between the tangent line of the deflector rods and the dyeing barrel at the connecting point of the dyeing barrel and the deflector rods is A, the angle of A is 60-85 degrees, and the deflector rods and the baffles are not arranged at the material inlet and the material melting cavity.
According to the technical scheme, the design of the two baffles and the deflector rods between the baffles is utilized, the lengths of the two adjacent rows of deflector rods are inconsistent, in the process of rotating the dyeing barrel, the inner knitted sweater can be hung on the deflector rods, the lengths of the deflector rods of the adjacent rows are spaced, a larger gap can be formed between the adjacent rows, the knitted sweater can fall from the long deflector rods to the short deflector rods, smooth operation of the knitted sweater can be realized, the design of the baffles can enable the knitted sweater to be upwards driven, more dye liquor can be stored between the baffles and the dyeing barrel, so that the contact time of the knitted sweater and the dye liquor is increased, the dyeing performance is improved, the dyeing efficiency is accelerated, in addition, the distance between the end part of the baffle plate and the bottom is 0.5-0.7 times of the radius of the dyeing barrel, and through reasonable design of the length of the baffles and the deflector rods, the dyeing performance of the knitted sweater can be ensured, the conditions such as colored patterns are avoided; if the lengths of the deflector rod and the baffle plate are increased, the stay time of the woolen sweater garment above the deflector rod and the like is increased, and the woolen sweater garment is soaked in water, so that the woolen sweater garment is lengthened when the stay time of the woolen sweater garment on the deflector rod is increased, and the quality of the woolen sweater garment is affected; if the lengths of the deflector rod and the baffle plate are shortened, the space in the center of the dyeing cylinder is increased, the woolen sweater garment can be clustered and wound in the space, and finally, the conditions of color and the like are generated.
The baffle comprises a flat plate part, an arc plate part and a baffle pipe part, wherein one end of the flat plate part is connected with the inner wall of the dyeing barrel, the other end of the flat plate part is connected with the arc plate part, the baffle pipe part is arranged at the other end of the arc plate part, the baffle pipe is arranged along the axial direction of the dyeing barrel, the included angle between the tangent line of the dyeing barrel at the joint of the baffle and the dyeing barrel and the deflector rod is B, the angle of B is 55-70 degrees, the inclination directions of all baffles and the deflector rod are consistent, and the protrusion direction of the arc plate part is consistent with the inclination direction of the baffle. The special structural design of the baffle plate can effectively improve the dyeing performance of the sweater garment. The design of the flat plate part and the design of a reasonable angle can store and bring up the dye liquor in the rotation process of the dyeing barrel, and the storage quantity is more, so that the dyeing performance is ensured; and the design of arc part, when the dyeing barrel rotates to certain altitude, the sweater ready-made clothes on the flat part can slide down along the flat plate, and when it slides to the arc part, it has certain buffering gliding, and the fender pipe part of tip simultaneously can carry out the barrier of less dynamics with sweater ready-made clothes etc. and ensure that the landing is more steady, avoids sweater ready-made clothes direct impact to the driving lever, causes the damage to sweater ready-made clothes to realize the stability and the security of dyeing.
The material melting mechanism comprises a charging basket, a water inlet pipe is annularly arranged at the upper end of the inner side wall of the charging basket, a water inlet of the water inlet pipe extends to the outside, a plurality of water outlets are formed in the lower end face of the water inlet pipe at intervals, a heating pipe is arranged in the charging basket, the heating pipe extends to the bottom of the charging basket, the bottom of the heating pipe is annularly arranged, a gas outlet hole is formed in the lower surface of the heating pipe at the bottom of the charging basket, a water outlet pipe is arranged at the bottom of the charging basket, a filter screen cover is arranged on the water outlet pipe, the water outlet pipe is connected with a conveying pump, a stirring motor is arranged at the top of the charging basket, a stirring shaft is connected to the bottom of the charging basket, and stirring blades are arranged on the stirring shaft at the bottom of the charging basket. The design of this structure, in the material conversion process, only need add the storage bucket with dyestuff, auxiliary agent etc. after, utilize the inlet tube directly to add water, and the apopore input at storage bucket top is followed to water, realizes intaking evenly and avoids water to spill, influences the accuracy of the volume of dye liquor, auxiliary agent, and agitator motor drives stirring vane and rotates, carries out the material conversion to dyestuff, auxiliary agent etc. and the material conversion is even reliable, efficient. The heating pipe is annular at the bottom of the charging basket, and is provided with the air outlet, so that water can be heated rapidly, and the heating process is safe, reliable and efficient.
The circumferential side walls of the dyeing barrel on the two sides of the material inlet are provided with rails which are positioned on the two axial sides of the dyeing barrel, the two ends of the material door are respectively connected with the rails in a sliding way, the outer side of each rail is provided with a chute, a gap exists between the chute and the axial side wall of the dyeing barrel, the end part of the chute in the opening direction of the material door is provided with a connecting seat, the connecting seat is provided with a rotating wheel, two sides of the material door extend into a gap between the sliding groove and the dyeing barrel through connecting rods, sliding ropes are arranged on the connecting rods in the gap, the sliding ropes bypass the rotating wheel and then enter the sliding groove, the sliding ropes in the sliding groove are provided with gravity balance blocks, and the two sides of the material door are fixed with the dyeing barrel through lock catches. Because the dyeing amount of the knitted sweater is large, the knitted sweater is large in one-time dyeing, so that the material inlet is large, the material door is also large, the weight is large, larger thrust is required in the opening process, and the opening difficulty is large; in the scheme, the design of the rotating wheel at the upper end is utilized, the sliding rope is utilized to respectively connect the material door and the gravity balance block, the sliding rope bypasses the rotating wheel, so that the gravity balance block and the gravity of the material door are counteracted, the opening and closing process is more labor-saving and convenient, and the service performance of the equipment is improved. The gravity balance block is connected in a sliding way in the sliding groove, so that the rotation of the dyeing roller cannot influence the dyeing roller. The sliding rope preferably adopts a chain, the chain has bending capability and certain supporting capability, and when the gravity balance block is positioned above the sliding rope, the sliding rope has the supporting capability after adopting the chain although the sliding groove has friction force to the gravity balance block, so that the stability of the gravity balance block in the rotation process of the dyeing barrel is ensured.
The lock catch comprises a lock seat arranged on the material door, a pin hole along the axial direction of the dyeing barrel is arranged in the lock seat, a lock pin is arranged in the pin hole, a fixing seat is arranged on the dyeing barrel at the position corresponding to the pin hole on the lock seat, a lock hole along the axial direction of the dyeing barrel is arranged on the fixing seat, an eccentric lock rod is arranged at one end, close to the fixing seat, of the lock pin, the axial direction of the lock rod is parallel to the axial direction of the lock pin, the lock rod and the lock rod are not overlapped, the lock rod is inserted into the lock hole and then rotates to the position, farthest from the dyeing barrel, of the center of the lock rod, the lock rod is in contact with the edge of the lock hole, and the lock rod is not in contact with the lock hole when the center of the lock rod is closest to the dyeing barrel. The design of this structure can be after the material door aligns the material import inserts the lockhole through the locking lever after and rotates and make producing extrusion force between locking lever and the lockhole to cause the locking lever to be fixed in the lockhole, can fix a position and fix the material door, and fixed firm, stability is high.
The power mechanism comprises a gear ring arranged on the periphery of the axial side wall of the dyeing barrel, a reduction gearbox and a main motor are arranged on a frame, a belt pulley is arranged on an output shaft of the main motor, a belt pulley is arranged on an input shaft of the reduction gearbox, two belt pulleys are connected through a belt, a driving gear is arranged on an output shaft of the reduction gearbox, the driving gear is connected with the gear ring in a transmission manner, a brake disc is arranged on the input shaft of the reduction gearbox, a U-shaped clamp is arranged on an end frame of the brake disc, a base and two clamping arms are included in the U-shaped clamp, at least one clamping arm is connected with the base in a rotating manner, two ends of the clamping arms extend to two sides of the same position of the brake disc, friction blocks are arranged on the clamping arms on two sides of the brake disc, the friction blocks are located between the clamping arms and the brake disc, a through hole is formed in one clamping arm on the outer side of the brake disc, a pull rod is fixed on the other clamping arm, and the pull rod passes through the through hole and a cylinder arranged on the frame, and the clamping arm and the pull rod is fixed to be connected with the base in a rotating manner. According to the design of the structure, the main motor drives the driving gear on the reduction gearbox, so that the dyeing barrel is driven to rotate, the rotation process is stable, the main motor is connected with the reduction gearbox through belt transmission, buffering between the main motor and the reduction gearbox can be achieved, and stability is ensured; in addition, the U-shaped clamp is designed, the clamping arms of the U-shaped clamp are rotatably connected with the base, and the clamping between the clamping arms can be realized through the stretching of the air cylinder when the air cylinder is needed by matching with the design of the air cylinder and the pull rod, so that certain resistance is given to the brake disc, the accurate stop position of the dyeing roller is ensured, and the safety and reliability are increased.
The edge of the barrier net is connected with the circumferential side wall of the dyeing barrel, and gaps exist between the end part of the steam pipe and the end part of the exhaust pipe in the heating cavity and the circumferential side wall of the dyeing barrel. The design of this structure for the axial terminal surface of whole dyeing barrel is covered with to the heating chamber, thereby can not change the inside dyeing space of dyeing barrel and be cylindrical structure, the arrangement of baffle, the driving lever on the dyeing barrel of being convenient for ensures the stability of follow-up dyeing performance. The drain hole is positioned on the circumferential side wall of the dyeing barrel in the range of the heating cavity. By means of the structure, the dyeing barrel is compact in overall structure, the space in the heating cavity is large, drainage is smoother, drainage efficiency can be improved, and dyeing time is shortened.
The end part of the material melting net is connected with the blocking net, and the heating cavity is communicated with the material melting cavity. The design of this structure, the ejection of compact region in multiplicable material chamber, dye liquor through material conversion mechanism, auxiliary agent etc. all can be followed material chamber, heating intracavity and discharged to dyeing barrel inside jointly, and the discharge is more even, promotes colour stability. The material melting cavity is internally provided with the material melting hopper, the material melting hopper is fixed on the inner wall of the dyeing barrel, and the opening of the material melting hopper is positioned at the material inlet.
As an optimization, the arrangement forms of the exhaust pipe and the steam pipe are as follows: the exhaust pipe penetrates into the heating cavity from the hollow structure of the connecting shaft, the steam pipe is sleeved in the exhaust pipe, two ends of the steam pipe are positioned outside the exhaust pipe, the steam pipe penetrates out from the exhaust pipe in the heating cavity to the lower end of the heating cavity, and the outer surface of the exhaust pipe is in sealing and rotating connection with the hollow structure of the connecting shaft; the exhaust area of the exhaust pipe is larger than or equal to the air inlet area of the steam pipe; a pressure reducing valve is arranged at the end part of the exhaust pipe in the heating cavity. The design of this structure can make the inside structure of connecting axle more simplified, and stability is high, can make the sealed more reliable between blast pipe and the connecting axle moreover.
Two connectors are arranged on the feeding pipe, one connector is connected with the material melting mechanism through a delivery pump, and the other connector is directly connected with a water source. The structure can realize that dye liquor, auxiliary agent and the like and water all enter the dyeing barrel through the feeding pipe, so that the water is added and supplied more simply and reliably.
According to the woolen sweater garment dyeing machine, through reasonable structural design, the heating efficiency of water in the dyeing barrel can be effectively improved, meanwhile, the dyeing efficiency and the dyeing performance are improved, the dyeing time can be reduced by half compared with the prior art, the consumption of dye liquor, auxiliary agents and water is about 1/7 of that of the prior art, the dyeing cost is greatly reduced, and the dyeing is free of a dyeing phenomenon.
Drawings
FIG. 1 is a schematic cross-sectional view of a dyeing cylinder of the present invention;
FIG. 2 is a schematic view of the installation structure of a baffle plate and a deflector rod inside a dyeing barrel of the invention;
FIG. 3 is a schematic structural view of a material melting mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the material door of the present invention;
FIG. 5 is a side view of the structure at the material door of the present invention;
FIG. 6 is a schematic view of the structure of the latch on the material door of the present invention;
FIG. 7 is a schematic view of the power mechanism of the present invention;
fig. 8 is an enlarged partial schematic view of fig. 7.
Detailed Description
The invention is further described below by way of examples with reference to the accompanying drawings.
Example 1:
as shown in fig. 1, the dyeing machine for knitted sweater comprises a frame 2 and a dyeing barrel 1 arranged on the frame 2, wherein a connecting shaft 3 is arranged in the center of the axial end face of the dyeing barrel 1, the connecting shafts 3 are hollow structures, the connecting shafts 3 are arranged on the frame 2 through bearings, a power mechanism is arranged on the frame 2 to drive the dyeing barrel 1 to rotate, a material inlet 12 is arranged on the circumferential side wall of the dyeing barrel 1, a material door 31 is arranged on the dyeing barrel 1 at the material inlet 12, a blocking net 4 is arranged at one end in the dyeing barrel 1, a heating cavity 57 is formed between the blocking net 4 and the inner wall of the dyeing barrel 1, the connecting shaft 3 at the same end of the blocking net 4 is positioned in the range of the heating cavity 57, an exhaust pipe 5 and a steam pipe 6 are arranged in the hollow structure of the connecting shaft 3 in a penetrating manner, the exhaust pipe 5 enters the heating cavity 57 and then extends upwards to the upper end of the heating cavity 57, the steam pipe 6 enters the heating cavity 57 and then extends downwards to the lower end of the heating cavity 57, the largest outer wall formed by combining the exhaust pipe 5 and the steam pipe 6 and the inner wall of the connecting shaft 3 are sealed and freely rotate with each other, the steam pipe 6 outside the dyeing barrel 1 is connected with a steam source, a feeding pipe 8 is arranged in a hollow structure of the connecting shaft 3 without a blocking net 4 end, a chemical material net 7 is arranged on the circumferential side wall of the dyeing barrel 1, a chemical material cavity 9 is formed between the chemical material net 7 and the circumferential side wall of the dyeing barrel 1, the feeding pipe 8 extends into the chemical material cavity 9, the feeding pipe 8 and the inner wall of the connecting shaft 3 are sealed and freely rotate with each other, the feeding pipe 8 outside the dyeing barrel 1 is connected with a chemical material mechanism through a conveying pump 28, a baffle 13 and a deflector rod 14 are arranged on the circumferential inner wall of the dyeing barrel 1; a drain hole 10 is arranged on the circumferential side wall of the dyeing barrel 1, and a drain valve 11 is arranged on the outer surface of the circumferential side wall of the dyeing barrel 1 at the position corresponding to the drain hole 10.
The edge of the barrier net 4 is connected with the circumferential side wall of the dyeing barrel 1, and gaps exist between the end part of the steam pipe 6 and the end part of the exhaust pipe 5 in the heating cavity 57 and the circumferential side wall of the dyeing barrel 1.
The exhaust pipe 5 and the steam pipe 6 are arranged in the following manner: the exhaust pipe 5 penetrates into the heating cavity 57 from the hollow structure of the connecting shaft 3, the steam pipe 6 is sleeved in the exhaust pipe 5, two ends of the steam pipe 6 are positioned outside the exhaust pipe 5, the steam pipe 6 penetrates out of the exhaust pipe 5 in the heating cavity 57 to the lower end of the heating cavity 57, and the outer surface of the exhaust pipe 5 is in sealing and rotating connection with the hollow structure of the connecting shaft 3; the exhaust area of the exhaust pipe 5 is larger than or equal to the intake area of the steam pipe 6; a pressure reducing valve 58 is provided at the end of the exhaust pipe 5 in the heating chamber 57.
Two connection ports 29 are arranged on the feeding pipe 8, one connection port 29 is connected with a material melting mechanism through a conveying pump 28, and the other connection port 29 is directly connected with a water source.
As shown in fig. 2, baffles 13 are arranged on the circumferential side wall of the dyeing barrel 1, the number of the baffles 13 is two, two ends of each baffle 13 are respectively connected with the axial side wall of the dyeing barrel 1, a plurality of rows of deflector rods 14 are arranged on the circumferential side wall of the dyeing barrel 1 between the two baffles 13 at intervals, each row is formed by a plurality of deflector rods 14 at intervals along the axial direction of the dyeing barrel 1, the deflector rods 14 of the adjacent rows are staggered along the axial direction of the dyeing barrel 1, each deflector rod 14 is divided into a long rod and a short rod, each adjacent two rows of deflector rods 14 comprises a row of long rods and a row of short rods, the length of the long rods is greater than the length of the short rods, wherein the length of the long rods is 0.4-0.7 times, preferably 0.6 times, the length of the short rods is 0.25-0.5 times, preferably 0.4 times, of the radius of the dyeing barrel 1, of the length of the dyeing barrel, and an included angle between the deflector rods 14 and the tangent line of the dyeing barrel 1 at the connecting point of the dyeing barrel 1 and the deflector rods 14 is 60-85 degrees, preferably 70 degrees, and the baffles 14 are arranged at the material inlet 12 and the positions of the material inlet 9 and the material outlet 13.
The baffle 13 comprises a flat plate part 15, an arc plate part 16 and a baffle pipe part 17, wherein one end of the flat plate part 15 is connected with the inner wall of the dyeing barrel 1, the other end of the flat plate part 15 is connected with the arc plate part 16, the baffle pipe part 17 is arranged at the other end of the arc plate part 16, the baffle pipe is arranged along the axial direction of the dyeing barrel 1, the included angle between the tangent line of the dyeing barrel 1 at the joint of the baffle 13 and the dyeing barrel 1 and the deflector rod 14 is B, the angle of B is 55-70 degrees, preferably 60 degrees, the inclination directions of all baffles 13 and deflector rods 14 are consistent, and the protrusion direction of the arc plate part 16 is consistent with the inclination direction of the baffle 13. The special structural design of the baffle 13 can effectively improve the dyeing performance of the sweater garment.
As shown in fig. 3, the material melting mechanism comprises a charging basket 18, a water inlet pipe 19 is annularly arranged at the upper end of the inner side wall of the charging basket 18, a water inlet of the water inlet pipe 19 extends to the outside, a plurality of water outlet holes 25 are formed in the lower end face of the water inlet pipe 19 at intervals, a heating pipe 22 is arranged in the charging basket 18, the heating pipe 22 extends to the bottom of the charging basket 18, the heating pipe 22 is annularly arranged at the bottom of the charging basket 18, an air outlet hole is formed in the lower surface of the heating pipe 22 at the bottom of the charging basket 18, a water outlet pipe 26 is arranged at the bottom of the charging basket 18, a filter screen 27 cover is arranged on the water outlet pipe 26, the water outlet pipe 26 is connected with a conveying pump 28, a stirring motor 21 is arranged at the top of the charging basket 18, a stirring shaft 23 is connected to the stirring shaft 23, the stirring shaft 23 extends to the bottom of the charging basket 18, and stirring blades 24 are arranged on the stirring shaft 23 at the bottom of the charging basket 18.
As shown in fig. 4 and 5, rails 30 are arranged on the circumferential side walls of the dyeing barrel 1 at two sides of the material inlet 12, the rails 30 are positioned at two axial sides of the dyeing barrel 1, two ends of the material door 31 are respectively connected with the rails 30 in a sliding manner, a sliding groove 32 is arranged at the outer side of each rail 30, a gap exists between the sliding groove 32 and the axial side wall of the dyeing barrel 1, a connecting seat 38 is arranged at the end part of the sliding groove 32 in the opening direction of the material door 31, a rotating wheel 33 is arranged on the connecting seat 38, two sides of the material door 31 extend into the gap between the sliding groove 32 and the dyeing barrel 1 through connecting rods 37, sliding ropes 34 are arranged on the connecting rods 37 in the gap, the sliding ropes 34 bypass the rotating wheel 33 and then enter the sliding groove 32, gravity balance blocks 35 are arranged on the sliding ropes 34 in the sliding grooves 32, and the two sides of the material door 31 and the dyeing barrel 1 are fixed through lock catches 36.
As shown in fig. 6, the lock catch 36 includes a lock seat 39 disposed on the material door 31, a pin hole along the axial direction of the dyeing barrel 1 is disposed in the lock seat 39, a lock pin 40 is disposed in the pin hole, a fixing seat 41 is disposed on the dyeing barrel 1 at a position corresponding to the pin hole on the lock seat 39, a lock hole 42 along the axial direction of the dyeing barrel 1 is disposed on the fixing seat 41, an eccentric lock rod 43 is disposed at one end of the lock pin 40 near the fixing seat 41, the axial direction of the lock rod 43 is parallel to the axial direction of the lock pin 40, and the lock rod 43 is not overlapped with the axial direction of the lock pin 40, when the lock rod 43 is rotated to the farthest position of the center of the lock rod 43 from the dyeing barrel 1 after being inserted into the lock hole 42, the lock rod 43 contacts with the edge of the lock hole 42, and when the center of the lock rod 43 is at the nearest position to the dyeing barrel 1, the lock rod 43 does not contact with the lock hole 42.
As shown in fig. 7 and 8, the power mechanism includes a gear ring 44 disposed on the periphery of the axial side wall of the dyeing barrel 1, a reduction gearbox 45 and a main motor 47 are disposed on the frame 2, a belt pulley 48 is disposed on the output shaft of the main motor 47, a belt pulley 48 is disposed on the input shaft of the reduction gearbox 45, two belt pulleys 48 are connected via a belt 49, a driving gear 46 is disposed on the output shaft of the reduction gearbox 45, the driving gear 46 is in transmission connection with the gear ring 44, a brake disc 50 is disposed on the input shaft of the reduction gearbox 45, a U-shaped clamp 51 is disposed on the end frame 2 of the brake disc 50, a base 52 and two clamping arms 53 are disposed between at least one of the clamping arms 53 and the base 52 for rotation connection, two ends of the clamping arms 53 extend to two sides of the same position of the brake disc 50, friction blocks 54 are disposed on the clamping arms 53 on two sides of the brake disc 50, the friction blocks 54 are disposed between the clamping arms 53 and the brake disc 50, a through hole is disposed on one of the clamping arms 53 on the outer side of the brake disc 50, a pull rod 55 is fixed on the other clamping arm 53, and the pull rod 55 is fixed between the pull rod 55 and the base 52 which is disposed on the end frame and the pull rod 55.
Claims (8)
1. A sweater garment dyeing machine is characterized in that: the dyeing machine comprises a frame and a dyeing barrel arranged on the frame, wherein a connecting shaft is arranged at the center of the axial end face of the dyeing barrel, the connecting shaft is of a hollow structure, the connecting shaft is arranged on the frame through a bearing, a power mechanism is arranged on the frame to drive the dyeing barrel to rotate, a material inlet is arranged on the circumferential side wall of the dyeing barrel, a material door is arranged on the dyeing barrel at the material inlet, a blocking net is arranged at one end inside the dyeing barrel, a heating cavity is formed between the blocking net and the inner wall of the dyeing barrel, the connecting shaft at the same end of the blocking net is positioned in the range of the heating cavity, an exhaust pipe and a steam pipe penetrate through the hollow structure of the connecting shaft, the exhaust pipe extends upwards to the upper end of the heating cavity after entering the heating cavity, the steam pipe extends downwards to the lower end of the heating cavity, the steam pipe and is connected with a steam source in a sealing mode, a feeding pipe outside the dyeing barrel is arranged in the hollow structure of the connecting shaft, a material net is arranged on the circumferential side wall of the dyeing barrel, a material stirring pipe is arranged on the circumferential side wall of the dyeing barrel, a material circumferential material stirring mechanism is arranged between the dyeing net and the circumferential side wall of the dyeing barrel, the circumferential material stirring pipe is connected with the feeding pipe in a sealing mode, and the circumferential material stirring pipe is formed between the circumferential material pipe and the inner wall of the dyeing barrel through the sealing mechanism, and the sealing material pipe is arranged between the sealing material pipe and the sealing material pipe; a drain hole is formed in the circumferential side wall of the dyeing barrel, and a drain valve is arranged on the outer surface of the circumferential side wall of the dyeing barrel at the position corresponding to the drain hole; the method comprises the steps that baffles are arranged on the circumferential side wall of a dyeing barrel, two ends of the baffles are respectively connected with the axial side wall of the dyeing barrel, a plurality of rows of deflector rods are arranged on the circumferential side wall of the dyeing barrel between the two baffles at intervals, each row of deflector rods is arranged at intervals along the axial direction of the dyeing barrel by a plurality of deflector rods, the deflector rods of adjacent rows are staggered along the axial direction of the dyeing barrel and are divided into long rods and short rods, each two adjacent rows of deflector rods comprises a row of long rods and a row of short rods, the length of the long rods is greater than the length of the short rods, the length of the long rods is 0.4-0.7 times of the radius of the dyeing barrel, the length of the short rods is 0.25-0.5 times of the radius of the dyeing barrel, an included angle between a tangent line of the deflector rods and the dyeing barrel at the connecting point of the dyeing barrel and the deflector rods is A, the angle of A is 60-85 degrees, and the deflector rods and the baffles are not arranged at a material inlet and a material melting cavity; the power mechanism comprises a gear ring arranged on the periphery of the axial side wall of the dyeing barrel, a reduction gearbox and a main motor are arranged on a frame, a belt pulley is arranged on an output shaft of the main motor, a belt pulley is arranged on an input shaft of the reduction gearbox, two belt pulleys are connected through a belt, a driving gear is arranged on an output shaft of the reduction gearbox, the driving gear is connected with the gear ring in a transmission manner, a brake disc is arranged on the input shaft of the reduction gearbox, a U-shaped clamp is arranged on an end frame of the brake disc, a base and two clamping arms are included in the U-shaped clamp, at least one clamping arm is connected with the base in a rotating manner, two ends of the clamping arms extend to two sides of the same position of the brake disc, friction blocks are arranged on the clamping arms on two sides of the brake disc, the friction blocks are located between the clamping arms and the brake disc, a through hole is formed in one clamping arm on the outer side of the brake disc, a pull rod is fixed on the other clamping arm, and the pull rod passes through the through hole and a cylinder arranged on the frame, and the clamping arm and the pull rod is fixed to be connected with the base in a rotating manner.
2. A sweater garment dyeing machine according to claim 1, characterized in that: the baffle comprises a flat plate part, an arc plate part and a baffle pipe part, wherein one end of the flat plate part is connected with the inner wall of the dyeing barrel, the other end of the flat plate part is connected with the arc plate part, the baffle pipe part is arranged at the other end of the arc plate part, the baffle pipe is arranged along the axial direction of the dyeing barrel, the included angle between the tangent line of the dyeing barrel at the joint of the baffle and the dyeing barrel and the deflector rod is B, the angle of B is 55-70 degrees, the inclination directions of all baffles and the deflector rod are consistent, and the protrusion direction of the arc plate part is consistent with the inclination direction of the baffle.
3. A sweater garment dyeing machine according to claim 1, characterized in that: the material melting mechanism comprises a charging basket, a water inlet pipe is annularly arranged at the upper end of the inner side wall of the charging basket, a water inlet of the water inlet pipe extends to the outside, a plurality of water outlets are formed in the lower end face of the water inlet pipe at intervals, a heating pipe is arranged in the charging basket and extends to the bottom of the charging basket, the heating pipe is annularly arranged at the bottom of the charging basket, a water outlet pipe is arranged at the bottom of the charging basket, a filter screen cover is arranged on the water outlet pipe and connected with a conveying pump, a stirring motor is arranged at the top of the charging basket, a stirring shaft is connected to the bottom of the charging basket, and stirring blades are arranged on the stirring shaft at the bottom of the charging basket.
4. A sweater garment dyeing machine according to claim 1, characterized in that: the circumferential side walls of the dyeing barrel on the two sides of the material inlet are provided with rails which are positioned on the two axial sides of the dyeing barrel, the two ends of the material door are respectively connected with the rails in a sliding way, the outer side of each rail is provided with a chute, a gap exists between the chute and the axial side wall of the dyeing barrel, the end part of the chute in the opening direction of the material door is provided with a connecting seat, the connecting seat is provided with a rotating wheel, two sides of the material door extend into a gap between the sliding groove and the dyeing barrel through connecting rods, sliding ropes are arranged on the connecting rods in the gap, the sliding ropes bypass the rotating wheel and then enter the sliding groove, the sliding ropes in the sliding groove are provided with gravity balance blocks, and the two sides of the material door are fixed with the dyeing barrel through lock catches.
5. A sweater garment dyeing machine according to claim 4, characterized in that: the lock catch comprises a lock seat arranged on the material door, a pin hole along the axial direction of the dyeing barrel is arranged in the lock seat, a lock pin is arranged in the pin hole, a fixing seat is arranged on the dyeing barrel at the position corresponding to the pin hole on the lock seat, a lock hole along the axial direction of the dyeing barrel is arranged on the fixing seat, an eccentric lock rod is arranged at one end, close to the fixing seat, of the lock pin, the axial direction of the lock rod is parallel to the axial direction of the lock pin, the lock rod and the lock rod are not overlapped, the lock rod is inserted into the lock hole and then rotates to the position, farthest from the dyeing barrel, of the center of the lock rod, the lock rod is in contact with the edge of the lock hole, and the lock rod is not in contact with the lock hole when the center of the lock rod is closest to the dyeing barrel.
6. A sweater garment dyeing machine according to claim 1, characterized in that: the end part of the material melting net is connected with the blocking net, and the heating cavity is communicated with the material melting cavity.
7. A sweater garment dyeing machine according to claim 1, characterized in that: the arrangement form of the exhaust pipe and the steam pipe is as follows: the exhaust pipe penetrates into the heating cavity from the hollow structure of the connecting shaft, the steam pipe is sleeved in the exhaust pipe, two ends of the steam pipe are positioned outside the exhaust pipe, the steam pipe penetrates out from the exhaust pipe in the heating cavity to the lower end of the heating cavity, and the outer surface of the exhaust pipe is in sealing and rotating connection with the hollow structure of the connecting shaft; the exhaust area of the exhaust pipe is larger than or equal to the air inlet area of the steam pipe; a pressure reducing valve is arranged at the end part of the exhaust pipe in the heating cavity.
8. A sweater garment dyeing machine according to claim 1, characterized in that: two connectors are arranged on the feeding pipe, one connector is connected with the material melting mechanism through a delivery pump, and the other connector is directly connected with a water source.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810649424.9A CN108570778B (en) | 2018-06-22 | 2018-06-22 | Woolen sweater garment dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810649424.9A CN108570778B (en) | 2018-06-22 | 2018-06-22 | Woolen sweater garment dyeing machine |
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| CN108570778A CN108570778A (en) | 2018-09-25 |
| CN108570778B true CN108570778B (en) | 2024-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110820209B (en) * | 2019-12-11 | 2020-09-22 | 泰州市恒丰染整设备有限公司 | Jig dyeing device for textile fabric |
| CN117364369B (en) * | 2023-12-06 | 2024-02-13 | 泗洪中弘纺织有限公司 | Cotton yarn dyeing device |
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| CN108570778A (en) | 2018-09-25 |
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Effective date of registration: 20231218 Address after: No. 9, Innovation and Entrepreneurship Shared Office, 2nd Floor, Ordos Comprehensive Bonded Zone Inspection Center, Ejin Horo Banner, Ordos City, Inner Mongolia Autonomous Region, 017000 Applicant after: Ordos Lamy Cashmere Products Co.,Ltd. Address before: In Building 7, Zhongjian Energy Conservation (Tongxiang) Environmental Protection Industrial Park, Chongfu Town, Tongxiang City, Jiaxing City, Zhejiang Province, 314511 Applicant before: TONGXIANG XINSHIDAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. |
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