CN108563186A - A kind of five axis ball-end milling geometric error compensation methods - Google Patents

A kind of five axis ball-end milling geometric error compensation methods Download PDF

Info

Publication number
CN108563186A
CN108563186A CN201810282266.8A CN201810282266A CN108563186A CN 108563186 A CN108563186 A CN 108563186A CN 201810282266 A CN201810282266 A CN 201810282266A CN 108563186 A CN108563186 A CN 108563186A
Authority
CN
China
Prior art keywords
cutter
workpiece
contact point
end milling
axis ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810282266.8A
Other languages
Chinese (zh)
Other versions
CN108563186B (en
Inventor
付国强
谷腾达
贡宏伟
高宏力
鲁彩江
宋兴国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Southwest Jiaotong University
Original Assignee
Southwest Jiaotong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Southwest Jiaotong University filed Critical Southwest Jiaotong University
Priority to CN201810282266.8A priority Critical patent/CN108563186B/en
Publication of CN108563186A publication Critical patent/CN108563186A/en
Application granted granted Critical
Publication of CN108563186B publication Critical patent/CN108563186B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/404Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia

Landscapes

  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)

Abstract

The invention discloses a kind of five axis ball-end milling geometric error compensation methods, belong to machine tool error compensation field.Including:Consider five-axle number control machine tool structural parameters, establishes five-axle number control machine tool direct kinematics equation and post processor;According to work pieces process code workpiece ideal location attitude of the cutter file is obtained in conjunction with direct kinematics equation;It establishes rose cutter location attitude of the cutter and represents the transformational relation between the cutter-contact point of workpiece texture;According to exponent product theory, five axis ball-end milling synthetic geometry error exciting models are established;Establish cutter-contact point safeguard in five axis ball-end milling geometric error compensations;The rotation shaft angle that application group's intelligent optimization algorithm is compensated;Calculate the translation shaft amount of exercise of the rotation shaft angle of compensation;Workpiece ideal location attitude of the cutter file is read, compensation machining code is calculated.The invention ensures workpiece texture quality while compensating geometric error, can further improve five-axis machine tool machining accuracy and workpiece surface quality.

Description

A kind of five axis ball-end milling geometric error compensation methods
Technical field
The present invention relates to NC Machining Error compensation field more particularly to Milling Process geometric error compensation technologies.
Background technology
Five-axis milling has unique advantage in complex surface machining manufacture view, is widely used for space flight, aviation, boat The processing of complex parts in the every field such as sea, automobile, national defence.Five-axis milling high-precision manufacture, which also becomes, weighs a country The one of the important signs that of advanced manufacture level.The machining accuracy of five-axis milling is affected by many factors, wherein geometric error and heat Error is one of main error source, accounts for 60% or so of total foozle.Since geometric error has systematicness high, repeated The characteristics of stablizing and easily measure in good, long-time, geometric error compensation becomes a kind of economical and effective for improving five-axis milling precision Important means.
Existing geometric error compensation technology is made by means of different adjustment location attitude of the cutter under the influence of lathe geometric error Practical location attitude of the cutter be as closely as possible to design location attitude of the cutter, to improve five-axis robot precision.Many error compensation skills Art is resonable to refer to simulating, verifying stage effectiveness it is obvious that still due to having ignored Tool in Cutting mechanism in practical milling, reality adds Work efficiency fruit is far smaller than expected.Theoretically, error compensation should first ensure that the original cutter-contact point trace of curved surface is constant, need in cutter Pose must be using original cutter-contact point as pivot point when adjusting.
Surface texture pattern is one of the important indicator for weighing workpiece surface quality.Surface texture directly influences workpiece Physical property, mechanical performance and service life etc., abrasion, lubrication shape such as the contact condition, friction surface of part junction State, vibration, noise, sealing, coating quality, corrosion resistance, electric conductivity, thermal conductivity and reflectivity.In error compensation procedure, no Addition of constraints arbitrarily adjustment machining code or location attitude of the cutter may cause Machining of Curved Surface texture it is irregular change may also can make At the wide-angle variations of rotary shaft so that cutter leaves hollow trace in workpiece surface when actual cut.At present to five-axis milling The research for causing surface texture to change because of correction motion axis amount of exercise in error compensation is seldom, also lacks corresponding reply and arranges It applies.
Invention content
The object of the present invention is to provide a kind of five axis ball-end milling geometric error compensation methods, it can be efficiently solved from generation Table workpiece
The technical issues of knife rail-engaging mark of texture sets out, the compensation geometric error of realization workpiece texture constraint.
The purpose of the present invention is achieved through the following technical solutions:A kind of five axis ball-end milling geometric error compensation sides Method includes the following steps:
Step 1 considers five-axle number control machine tool structural parameters, establishes five-axle number control machine tool direct kinematics equation and post-processing Program;
Step 2 obtains workpiece ideal knife according to work pieces process code in conjunction with five-axle number control machine tool direct kinematics equation Has posture file;
Step 3, in conjunction with workpiece coordinate system bottom tool attitude angle, establish rose cutter location attitude of the cutter and represent workpiece texture Transformational relation between cutter-contact point;
Step 4, according to exponent product theory, introduce ideal location attitude of the cutter, establish five axis ball-end milling synthetic geometry error solutions Analyse model;
Step 5 according to rose cutter location attitude of the cutter and represents the transformational relation and five axis between the cutter-contact point of workpiece texture Numerically-controlled machine tool direct kinematics establish cutter-contact point safeguard in five axis ball-end milling geometric error compensations;
Step 6, application group's intelligent optimization algorithm, establish five axis ball-end milling geometric error compensations fitness function, Population Initialization strategy, the rotation shaft angle being compensated;
Step 7, according to cutter-contact point safeguard, calculate the translation shaft amount of exercise of the rotation shaft angle of compensation, be compensated Machining code;
Step 8 reads workpiece ideal location attitude of the cutter file, and the compensation of each location attitude of the cutter is calculated according to step 4 to step 7 Machining code.
Preferably, five-axle number control machine tool structural parameters are two rotating shaft axis in lathe coordinate system in the step 1 Location parameter;The five axis post processors established include the bilingual resolution policy of rotary shaft amount of exercise, obtain all kinematic axis phases For the real motion amount of its zero position;
Preferably, in the step 3 combine workpiece coordinate system bottom tool attitude angle, establish rose cutter location attitude of the cutter with The transformational relation between the cutter-contact point of workpiece texture is represented, specific steps include:
Step 3.1 establishes cutter-contact point local coordinate system on workpiece, and coordinate origin is cutter-contact point, and x-axis is knife at cutter-contact point Rail-engaging mark tangent line rector f, z-axis are workpiece normal vector n at cutter-contact point, and y-axis vector b is established by right hand rule;
Step 3.2 defines cutter-contact point coordinate system bottom tool attitude angle, establishes cutter rotation angle θ and phase around z-axis rotation For the cutter inclination angle phi of z-axis;
Step 3.3, in conjunction on workpiece cutter-contact point local coordinate system definition and cutter-orientation angle, according to rose cutter geometry knot Structure parameter establishes rose cutter location attitude of the cutter and represents turn between the cutter-contact point of workpiece texture according to coordinate system transformational relation Relationship is changed, obtaining rose cutter cutter-orientation vector sum rose cutter center cutter L-expression is:
Wherein T indicates that rose cutter cutter-orientation vector, P indicate rose cutter center cutter position, R2Indicate bulb milling Knife radius, C indicate to represent the cutter-contact point coordinate of workpiece texture.
Preferably, introducing ideal location attitude of the cutter according to exponent product theory in the step 4, establishing five axis ball-end millings Synthetic geometry error exciting model, specific steps include:
Step 4.1 establishes each kinematic axis geometric error spinor and exponential matrix according to exponent product theory, in conjunction with five number of axle Lathe topological structure is controlled, real index product matrix of the geometric error effect bottom tool relative to workpiece is established, it is opposite to obtain cutter In the practical location attitude of the cutter of workpiece;
Step 4.2, according to five-axle number control machine tool direct kinematics equation, introduce ideal location attitude of the cutter, five axis ball-end millings Synthetic geometry error model is expressed as cutter and subtracts ideal location attitude of the cutter relative to the practical location attitude of the cutter of workpiece;
Step 4.3, in conjunction with five-axle number control machine tool geometric error mathematic(al) representation, establish five axis ball-end milling synthetic geometries mistake Poor analytic modell analytical model.
Preferably, according to rose cutter location attitude of the cutter and being represented between the cutter-contact point of workpiece texture in the step 5 Transformational relation and five-axle number control machine tool direct kinematics are established cutter-contact point guarantee in five axis ball-end milling geometric error compensations and are arranged It applies, specific steps include:
Step 5.1 according to rose cutter location attitude of the cutter and represents the transformational relation between the cutter-contact point of workpiece texture, analysis Rose cutter center cutter L-expression converts cutter-contact point guarantee to rose cutter center cutter position assurance;
Step 5.2 reads rose cutter center cutter position in location attitude of the cutter;
Step 5.3, foundation five-axle number control machine tool direct kinematics, input rotation shaft angle, calculate in rose cutter cutter The corresponding translation shaft amount of exercise of rotation shaft angle at heart position.
Preferably, the step 6 application group intelligent optimization algorithm, establishes five axis ball-end milling geometric error compensations Fitness function, Population Initialization strategy, the rotary shaft amount of exercise being compensated, specific steps include:
Step 6.1, according to five axis ball-end milling synthetic geometry error exciting models, using comprehensive ball head knife center cutter position Error is set, the fitness function of five axis ball-end milling geometric error compensations is established;
Step 6.2, using rotation shaft angle as group;
Step 6.3 defines group's rectangle's feasible region centered on ideal rotation shaft angle, and establishes Population Initialization strategy For:
Wherein p indicates group, (αoo) indicate ideal rotation shaft angle, αlAnd γlGroup's rectangle's feasible region is indicated respectively Long and wide half, r1And r2∈ [0,1] indicates two random numbers.
Step 6.5, according to cutter-contact point safeguard in five axis ball-end milling geometric error compensations, calculate the translation shaft of group Amount of exercise, the fitness function for substituting into five axis ball-end milling geometric error compensations calculate group's fitness.
Step 6.6, setting group's fitness required precision and group position update maximum times, are optimized according to swarm intelligence Algorithm, the rotation shaft angle being compensated.
Preferably, Swarm Intelligent Algorithm is in the step 6:Particle swarm optimization algorithm, chicken group algorithm, ant colony are calculated Method.
The present invention is a kind of five axis ball-end milling geometric error compensation methods, and specific advantageous effect is:The present invention is several The constraint that workpiece texture is considered in what error compensation procedure, passes through rose cutter location attitude of the cutter and the cutter-contact point for representing workpiece texture Between transformational relation, establish cutter-contact point guarantee strategies, reduce geometric error influence while ensure workpiece texture quality.It should Method can further improve five-axis machine tool machining accuracy and workpiece surface quality.
Description of the drawings
Fig. 1 is flow chart of the present invention;
Fig. 2 is mouse-type workpiece figure;
Fig. 3 is the general transformational relation signal between milling cutter tool pose and the cutter-contact point for representing workpiece texture of the present invention Figure;
Fig. 4 a are that population initializes schematic diagram;
Fig. 4 b are population location updating schematic diagram;
Fig. 5 is not compensate and work pieces process code after compensation;
Fig. 6 a are the front and back workpiece application condition figure of compensation;
Fig. 6 b are that the front and back workpiece error of compensation promotes degree figure.
Specific implementation mode
The present invention will be further described in the following with reference to the drawings and specific embodiments.
Attached drawing 1 show a kind of five axis ball-end milling geometric error compensation method flow diagrams of the invention, and attached drawing 2 show mouse Mark type workpiece illustrates five axis ball-end millings so that SmartCNC500_DRTD five-axle number control machine tool ball-end millings process this workpiece as an example Geometric error compensation method.
Step 1 considers that five-axle number control machine tool structural parameters, SmartCNC500_DRTD five-axle number control machine tool structural parameters are The position of A axis and C axis rotation axis in lathe coordinate system;Establish five-axle number control machine tool direct kinematics equation and post-processing journey Sequence, five axis post processors propose the bilingual resolution policy of rotary shaft amount of exercise, have obtained all kinematic axis relative to its zero position Real motion amount;
Step 2, with reference to the accompanying drawings mouse-type workpiece ideal machining code shown in 5a, in conjunction with five-axle number control machine tool positive movement Equation is learned, the workpiece ideal location attitude of the cutter file is obtained;
Step 3, in conjunction with workpiece coordinate system bottom tool attitude angle, establish rose cutter location attitude of the cutter and represent workpiece texture Transformational relation between cutter-contact point, specific steps include:
Step 3.1 establishes cutter-contact point local coordinate system on workpiece, and coordinate origin is cutter-contact point, and x-axis is knife at cutter-contact point Rail-engaging mark tangent line rector f, z-axis are workpiece normal vector n at cutter-contact point, and y-axis vector b is established by right hand rule, shown in attached drawing 3 For the transformational relation schematic diagram between general milling cutter tool pose and the cutter-contact point for representing workpiece texture;
Step 3.2 defines cutter-contact point coordinate system bottom tool attitude angle, establishes cutter rotation angle θ and phase around z-axis rotation For the cutter inclination angle phi of z-axis;
Step 3.3, in conjunction on workpiece cutter-contact point local coordinate system definition and cutter-orientation angle, according to rose cutter without flat Part only has the characteristics of bulb blade, according to relationship shown in coordinate system transformational relation combination attached drawing 3, establishes rose cutter cutter position Transformational relation between appearance and the cutter-contact point for representing workpiece texture obtains rose cutter cutter-orientation vector sum rose cutter cutter Center expression formula is:
Wherein T indicates that rose cutter cutter-orientation vector, P indicate rose cutter center cutter position, R2Indicate bulb milling Knife radius.Expansion formula obtains rose cutter cutter-orientation vector sum rose cutter center cutter position:
Step 4, according to exponent product theory, introduce ideal location attitude of the cutter, establish five axis ball-end milling synthetic geometry error solutions Model is analysed, specific steps include:
Step 4.1 establishes each kinematic axis geometric error spinor and exponential matrix according to exponent product theory, in conjunction with five number of axle Lathe topological structure is controlled, real index product matrix of the geometric error effect bottom tool relative to workpiece is established, it is opposite to obtain cutter In the practical location attitude of the cutter of workpiece;
Step 4.2, according to five-axle number control machine tool direct kinematics equation, introduce ideal location attitude of the cutter, five axis ball-end millings Synthetic geometry error model is expressed as cutter and subtracts ideal location attitude of the cutter relative to the practical location attitude of the cutter of workpiece, is expressed as:
Wherein [pex,pey,pez]TIndicate five axis ball-end milling center cutter position Synthesis geometric errors, [tex,tey,tez]T Indicate five axis ball-end milling cutter-orientation synthetic geometry errors, PrIndicate practical center cutter position of the cutter relative to workpiece, Pi Indicate ideal center cutter position of the cutter relative to workpiece, TrIndicate practical cutter-orientation of the cutter relative to workpiece, TiIt indicates Ideal cutter-orientation of the cutter relative to workpiece.
Step 4.3, in conjunction with five-axle number control machine tool geometric error mathematic(al) representation, establish five axis ball-end milling synthetic geometries mistake Poor analytic modell analytical model, is expressed as:
Step 5 according to rose cutter location attitude of the cutter and represents the transformational relation and five axis between the cutter-contact point of workpiece texture Numerically-controlled machine tool direct kinematics, establish cutter-contact point safeguard in five axis ball-end milling geometric error compensations, and specific steps include:
Step 5.1 according to rose cutter location attitude of the cutter and represents the transformational relation between the cutter-contact point of workpiece texture, analysis Rose cutter center cutter L-expression finds rose cutter center cutter position and cutter-contact point correlation and and cutter-orientation Etc. unrelated, as long as ensureing that rose cutter center cutter position is constant, cutter-orientation variation will not impact cutter-contact point.According to This finds to convert cutter-contact point guarantee to rose cutter center cutter position assurance;
Step 5.2 reads rose cutter center cutter position in location attitude of the cutter;
Step 5.3, foundation five-axle number control machine tool direct kinematics, input rotation shaft angle, calculate in rose cutter cutter The corresponding translation shaft amount of exercise of rotation shaft angle at heart position.
Step 6, application group's intelligent optimization algorithm, establish five axis ball-end milling geometric error compensations fitness function, Population Initialization strategy, the rotation shaft angle being compensated.This example uses particle swarm optimization algorithm, and specific steps include:
Step 6.1, according to five axis ball-end milling synthetic geometry error exciting models, using comprehensive ball head knife center cutter position Error is set, the fitness function for establishing five axis ball-end milling geometric error compensations is:
Step 6.2, using rotation shaft angle as population;
Step 6.3 defines population rectangle's feasible region centered on ideal rotation shaft angle, and attached drawing 4a show population Rectangle's feasible region, and establish Population Initialization strategy and be:
Wherein p indicates population, (αoo) indicate ideal rotation shaft angle, αlAnd γlIndicate that population rectangle can respectively Row domain is grown and wide half, r1And r2∈ [0,1] indicates two random numbers.And population location Update Strategy is established, such as attached drawing 4 It is shown.
Step 6.5, according to cutter-contact point safeguard in five axis ball-end milling geometric error compensations, calculate the translation shaft of particle Amount of exercise, the fitness function for substituting into five axis ball-end milling geometric error compensations calculate population fitness.
Step 6.6, setting population fitness required precision and location updating maximum times, according to particle swarm optimization algorithm Step calculates population fitness and carries out location updating, finally obtains the rotation shaft angle of compensation.
Step 7, according to ideal cutter-contact point safeguard, calculate the translation shaft amount of exercise of the rotation shaft angle of compensation, obtain Compensate machining code;
Step 8 reads workpiece ideal location attitude of the cutter file, inputs C shaft positions in the five-axle number control machine tool structural parameters [244.5247,105.9248,0]TMm and A shaft positions [0,105.9232, -237.154]TMm is counted according to step 4 to step 7 Calculate the compensation machining code of each location attitude of the cutter, rose cutter radius R in step 42For 3mm, α in step 6lAnd γlIt is respectively set It it is 10 °, population fitness required precision is 0.0005mm, and location updating maximum times are set as 50, read each cutter position Compensation machining code, the compensation machining code that attached drawing 5b is shown is calculated in appearance information.
In order to verify a kind of validity of five axis ball-end milling geometric error compensation method of the present invention, ideal add is respectively adopted Work code and compensation machining code use rose cutter workpieces processing in the five-axle number control machine tool, then with two workpiece of measurement Error, attached drawing 6a show the front and back application condition figure of compensation, and workpiece error reduces degree after attached drawing 6b show compensation, by attached drawing 6 it is found that method using the present invention reduces geometric error, and workpiece surface finds workpiece table texture and planning knife after observation compensation Rail-engaging mark is identical, shows the constraint of the achievable workpiece texture of the present invention.In summary, a kind of five axis ball-end milling geometry of the present invention Error compensating method, which may be implemented in, can guarantee workpiece texture features while greatly improving machining accuracy.

Claims (7)

1. a kind of five axis ball-end milling geometric error compensation methods, include the following steps:
Step 1 considers five-axle number control machine tool structural parameters, establishes five-axle number control machine tool direct kinematics equation and post-processing journey Sequence;
Step 2 obtains workpiece ideal cutter position according to work pieces process code in conjunction with five-axle number control machine tool direct kinematics equation Appearance file;
Step 3, in conjunction with workpiece coordinate system bottom tool attitude angle, establish rose cutter location attitude of the cutter and represent the knife of workpiece texture and touch Transformational relation between point;
Step 4, according to exponent product theory, introduce ideal location attitude of the cutter, establish five axis ball-end milling synthetic geometry error exciting moulds Type;
Step 5 according to rose cutter location attitude of the cutter and represents the transformational relation and five-shaft numerical control between the cutter-contact point of workpiece texture Lathe direct kinematics establish cutter-contact point safeguard in five axis ball-end milling geometric error compensations;
Step 6, application group's intelligent optimization algorithm establish fitness function, the group of five axis ball-end milling geometric error compensations Initialization strategy, the rotation shaft angle being compensated;
Step 7, according to ideal cutter-contact point safeguard, calculate the translation shaft amount of exercise of the rotation shaft angle of compensation, be compensated Machining code;
Step 8 reads workpiece ideal location attitude of the cutter file, and the compensation that each location attitude of the cutter is calculated according to step 4 to step 7 is processed Code.
2. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step Five-axle number control machine tool structural parameters are location parameter of two rotating shaft axis in lathe coordinate system in 1;After five axis established It includes the bilingual resolution policy of rotary shaft amount of exercise to manage program, obtains real motion amount of all kinematic axis relative to its zero position.
3. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step Workpiece coordinate system bottom tool attitude angle is combined in 3, establishes rose cutter location attitude of the cutter and is represented between the cutter-contact point of workpiece texture Transformational relation, specific steps include:
Step 3.1 establishes cutter-contact point local coordinate system on workpiece, and coordinate origin is cutter-contact point, and x-axis is knife rail-engaging at cutter-contact point Mark tangent line rector f, z-axis are workpiece normal vector n at cutter-contact point, and y-axis vector b is established by right hand rule;
Step 3.2, define cutter-contact point coordinate system bottom tool attitude angle, establish around z-axis rotation cutter rotation angle θ and relative to The cutter inclination angle phi of z-axis;
Step 3.3, in conjunction on workpiece cutter-contact point local coordinate system definition and cutter-orientation angle, according to rose cutter geometry join Number, according to coordinate system transformational relation, the conversion established rose cutter location attitude of the cutter and represented between the cutter-contact point of workpiece texture is closed System, obtaining rose cutter cutter-orientation vector sum rose cutter center cutter L-expression is:
Wherein T indicates that rose cutter cutter-orientation vector, P indicate rose cutter center cutter position, R2Indicate rose cutter half Diameter, C indicate to represent the cutter-contact point coordinate of workpiece texture.
4. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step According to exponent product theory in 4, ideal location attitude of the cutter is introduced, establishes five axis ball-end milling synthetic geometry error exciting models, specifically Step includes:
Step 4.1 establishes each kinematic axis geometric error spinor and exponential matrix according to exponent product theory, in conjunction with five shafts numerical controlled machine Bed topological structure establishes real index product matrix of the geometric error effect bottom tool relative to workpiece, obtains cutter relative to work The practical location attitude of the cutter of part;
Step 4.2, according to five-axle number control machine tool direct kinematics equation, introduce ideal location attitude of the cutter, five axis ball-end millings synthesis Geometric error model is expressed as cutter and subtracts ideal location attitude of the cutter relative to the practical location attitude of the cutter of workpiece;
Step 4.3, in conjunction with five-axle number control machine tool geometric error mathematic(al) representation, establish five axis ball-end milling synthetic geometry error solutions Analyse model.
5. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step According to rose cutter location attitude of the cutter and transformational relation between the cutter-contact point of workpiece texture is represented in 5 and five-axle number control machine tool is positive Kinematics, establishes cutter-contact point safeguard in five axis ball-end milling geometric error compensations, and specific steps include:
Step 5.1 according to rose cutter location attitude of the cutter and represents the transformational relation between the cutter-contact point of workpiece texture, analyzes bulb Milling cutter tool center expression formula converts cutter-contact point guarantee to rose cutter center cutter position assurance;
Step 5.2 reads rose cutter center cutter position in location attitude of the cutter;
Step 5.3, foundation five-axle number control machine tool direct kinematics, input rotation shaft angle, calculate rose cutter center cutter position Set the corresponding translation shaft amount of exercise of place's rotation shaft angle.
6. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step 6 application group's intelligent optimization algorithms establish fitness function, the Population Initialization plan of five axis ball-end milling geometric error compensations Slightly, the rotary shaft amount of exercise being compensated, specific steps include:
Step 6.1, according to five axis ball-end milling synthetic geometry error exciting models, missed using comprehensive ball head knife center cutter position Difference establishes the fitness function of five axis ball-end milling geometric error compensations;
Step 6.2, using rotation shaft angle as group;
Step 6.3 defines group's rectangle's feasible region centered on ideal rotation shaft angle, and establishes Population Initialization strategy and be:
Wherein p indicates group, αooIndicate ideal rotation shaft angle, αlAnd γlIndicate that group's rectangle's feasible region is long and wide respectively Half, r1And r2∈ [0,1] indicates two random numbers;
Step 6.5, according to cutter-contact point safeguard in five axis ball-end milling geometric error compensations, calculate the translation shaft movement of group Amount, the fitness function for substituting into five axis ball-end milling geometric error compensations calculate group's fitness;
Step 6.6, setting group's fitness required precision and group position update maximum times, are optimized according to swarm intelligence and are calculated Method, the rotation shaft angle being compensated.
7. a kind of five axis ball-end milling geometric error compensation method according to claim 1, it is characterised in that:The step Swarm Intelligent Algorithm is in 6:Particle swarm optimization algorithm or chicken group's algorithm or ant group algorithm.
CN201810282266.8A 2018-04-02 2018-04-02 Five-axis ball head milling geometric error compensation method Active CN108563186B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810282266.8A CN108563186B (en) 2018-04-02 2018-04-02 Five-axis ball head milling geometric error compensation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810282266.8A CN108563186B (en) 2018-04-02 2018-04-02 Five-axis ball head milling geometric error compensation method

Publications (2)

Publication Number Publication Date
CN108563186A true CN108563186A (en) 2018-09-21
CN108563186B CN108563186B (en) 2020-09-15

Family

ID=63533606

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810282266.8A Active CN108563186B (en) 2018-04-02 2018-04-02 Five-axis ball head milling geometric error compensation method

Country Status (1)

Country Link
CN (1) CN108563186B (en)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109249284A (en) * 2018-10-15 2019-01-22 基准精密工业(惠州)有限公司 Tool sharpening parameter compensation device and method
CN109765848A (en) * 2019-03-18 2019-05-17 西南交通大学 Five-axis machine tool kinematic axis geometric error contribution margin calculates and impact evaluation method
CN109839920A (en) * 2019-03-18 2019-06-04 西南交通大学 A kind of five-axis machine tool kinematic axis Sensitivity Analysis Method
CN109933009A (en) * 2019-04-15 2019-06-25 天津工业大学 A kind of five axis interpolating methods based on cutter-contact point route segment
CN109933920A (en) * 2019-03-18 2019-06-25 西南交通大学 A kind of error vector modeling method of rotary shaft position deviation
CN109933918A (en) * 2019-03-18 2019-06-25 西南交通大学 The error vector modeling method of the rotary shaft error of perpendicularity
CN111273606A (en) * 2020-03-09 2020-06-12 西南交通大学 Tool posture optimization method for geometric error compensation of five-axis machine tool
CN111338296A (en) * 2020-03-09 2020-06-26 西南交通大学 Five-axis machine tool geometric error compensation method for improving curve integral tool path fairing
CN111352387A (en) * 2018-12-24 2020-06-30 中国科学院沈阳计算技术研究所有限公司 Intelligent compensation method for realizing nonlinear error of numerical control machine tool
CN112558547A (en) * 2021-02-19 2021-03-26 成都飞机工业(集团)有限责任公司 Quick optimization method for geometric error compensation data of translational shaft of five-axis numerical control machine tool
CN113325802A (en) * 2021-05-31 2021-08-31 中国科学院宁波材料技术与工程研究所 Geometric error compensation method for five-axis machine tool
CN113741342A (en) * 2021-08-31 2021-12-03 西安交通大学 Five-axis linkage track error tracing method
CN114101766A (en) * 2021-12-20 2022-03-01 哈尔滨工业大学 Compensation method for lateral return error of linear shaft of ultra-precision machine tool
CN114280807A (en) * 2021-12-24 2022-04-05 中国科学院光电技术研究所 Optical multi-aperture piston error correction method based on self-adaptive chicken swarm algorithm
CN114895628A (en) * 2022-05-19 2022-08-12 西南交通大学 Five-axis ball head milling surface texture classification and corresponding cutter attitude range determination method
CN115213467A (en) * 2022-08-12 2022-10-21 广东标远精工科技有限公司 Cutting residue compensation method for machine tool cutting
CN115647451A (en) * 2022-06-23 2023-01-31 中国工程物理研究院激光聚变研究中心 Eccentric contour error compensation method for single-edge diamond ball-end milling cutter
CN117518985A (en) * 2024-01-04 2024-02-06 江苏古田自动化股份有限公司 Rotary cutter center compensation system and compensation method based on five-axis numerical control machine tool

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102621929A (en) * 2012-03-08 2012-08-01 华中科技大学 Method for optimizing fixture height and machining path of double-rotary-table five-axis linkage numerical control machine tool
CN104460515A (en) * 2013-09-25 2015-03-25 山东理工大学 Five-axis cutter length compensation method based on post-processing
CN105234743A (en) * 2015-10-13 2016-01-13 天津大学 Deflection error compensation method for five-axis machining center tool
CN105302070A (en) * 2015-11-27 2016-02-03 山东理工大学 Post-processing method for non-orthogonal swing head rotary table type five-axis machine tool
CN106020114A (en) * 2016-05-20 2016-10-12 浙江大学 Visualized method for composite error of numerical control machine tool
CN106502203A (en) * 2016-10-08 2017-03-15 西南交通大学 A kind of Geometric Error for Computerized Numerical Control Milling Machine modeling method
CN107045328A (en) * 2017-04-26 2017-08-15 山东理工大学 Generating tool axis vector method for fairing is processed based on BA type five-axle number control machine tools ball head knife
CN107390632A (en) * 2017-06-26 2017-11-24 山东理工大学 Five axle drum type knife radius compensation methods are post-processed based on AB types five-axle number control machine tool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102621929A (en) * 2012-03-08 2012-08-01 华中科技大学 Method for optimizing fixture height and machining path of double-rotary-table five-axis linkage numerical control machine tool
CN104460515A (en) * 2013-09-25 2015-03-25 山东理工大学 Five-axis cutter length compensation method based on post-processing
CN105234743A (en) * 2015-10-13 2016-01-13 天津大学 Deflection error compensation method for five-axis machining center tool
CN105302070A (en) * 2015-11-27 2016-02-03 山东理工大学 Post-processing method for non-orthogonal swing head rotary table type five-axis machine tool
CN106020114A (en) * 2016-05-20 2016-10-12 浙江大学 Visualized method for composite error of numerical control machine tool
CN106502203A (en) * 2016-10-08 2017-03-15 西南交通大学 A kind of Geometric Error for Computerized Numerical Control Milling Machine modeling method
CN107045328A (en) * 2017-04-26 2017-08-15 山东理工大学 Generating tool axis vector method for fairing is processed based on BA type five-axle number control machine tools ball head knife
CN107390632A (en) * 2017-06-26 2017-11-24 山东理工大学 Five axle drum type knife radius compensation methods are post-processed based on AB types five-axle number control machine tool

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
FU GUOQIANG .ET AL: ""Accuracy enhancement of five-axis machine tool based on differential motion matrix: Geometric error modeling, identification and compensation"", 《INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE》 *
FU GUOQIANG.ET AL: ""Product-of-exponential formulas for precision enhancement of five-axis machine tools via geometric error modeling and compensation"", 《INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY》 *
HE R B .ET AL: "Kinematic-Parameter Identification for Serial-Robot Cailbration Based on POE Formula", 《IEEE TRANS ROBOT》 *

Cited By (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109249284A (en) * 2018-10-15 2019-01-22 基准精密工业(惠州)有限公司 Tool sharpening parameter compensation device and method
CN111352387B (en) * 2018-12-24 2021-06-29 中国科学院沈阳计算技术研究所有限公司 Intelligent compensation method for realizing nonlinear error of numerical control machine tool
CN111352387A (en) * 2018-12-24 2020-06-30 中国科学院沈阳计算技术研究所有限公司 Intelligent compensation method for realizing nonlinear error of numerical control machine tool
CN109933918B (en) * 2019-03-18 2021-04-27 西南交通大学 Error vector modeling method for perpendicularity error of rotating shaft
CN109765848A (en) * 2019-03-18 2019-05-17 西南交通大学 Five-axis machine tool kinematic axis geometric error contribution margin calculates and impact evaluation method
CN109839920A (en) * 2019-03-18 2019-06-04 西南交通大学 A kind of five-axis machine tool kinematic axis Sensitivity Analysis Method
CN109933920A (en) * 2019-03-18 2019-06-25 西南交通大学 A kind of error vector modeling method of rotary shaft position deviation
CN109933918A (en) * 2019-03-18 2019-06-25 西南交通大学 The error vector modeling method of the rotary shaft error of perpendicularity
CN109839920B (en) * 2019-03-18 2020-06-23 西南交通大学 Method for analyzing sensitivity of motion axis of five-axis machine tool
CN109765848B (en) * 2019-03-18 2020-11-06 西南交通大学 Method for calculating geometric error contribution value of motion axis of five-axis machine tool and evaluating influence
CN109933920B (en) * 2019-03-18 2021-01-12 西南交通大学 Error vector modeling method for position deviation of rotating shaft
CN109933009A (en) * 2019-04-15 2019-06-25 天津工业大学 A kind of five axis interpolating methods based on cutter-contact point route segment
CN111273606B (en) * 2020-03-09 2022-06-10 西南交通大学 Tool posture optimization method for geometric error compensation of five-axis machine tool
CN111273606A (en) * 2020-03-09 2020-06-12 西南交通大学 Tool posture optimization method for geometric error compensation of five-axis machine tool
CN111338296A (en) * 2020-03-09 2020-06-26 西南交通大学 Five-axis machine tool geometric error compensation method for improving curve integral tool path fairing
CN111338296B (en) * 2020-03-09 2022-06-21 西南交通大学 Five-axis machine tool geometric error compensation method for improving curve integral tool path fairing
CN112558547B (en) * 2021-02-19 2021-06-08 成都飞机工业(集团)有限责任公司 Quick optimization method for geometric error compensation data of translational shaft of five-axis numerical control machine tool
CN112558547A (en) * 2021-02-19 2021-03-26 成都飞机工业(集团)有限责任公司 Quick optimization method for geometric error compensation data of translational shaft of five-axis numerical control machine tool
US12117796B2 (en) 2021-02-19 2024-10-15 Chengdu Aircraft Industrial (Group) Co., Ltd. Methods for quickly optimizing geometric error compensation data of translational axes of five-axis numerically controlled machine tools
CN113325802A (en) * 2021-05-31 2021-08-31 中国科学院宁波材料技术与工程研究所 Geometric error compensation method for five-axis machine tool
CN113325802B (en) * 2021-05-31 2022-06-10 中国科学院宁波材料技术与工程研究所 Geometric error compensation method for five-axis machine tool
CN113741342A (en) * 2021-08-31 2021-12-03 西安交通大学 Five-axis linkage track error tracing method
CN114101766B (en) * 2021-12-20 2022-10-25 哈尔滨工业大学 Compensation method for lateral return error of linear shaft of ultra-precision machine tool
CN114101766A (en) * 2021-12-20 2022-03-01 哈尔滨工业大学 Compensation method for lateral return error of linear shaft of ultra-precision machine tool
CN114280807A (en) * 2021-12-24 2022-04-05 中国科学院光电技术研究所 Optical multi-aperture piston error correction method based on self-adaptive chicken swarm algorithm
CN114895628A (en) * 2022-05-19 2022-08-12 西南交通大学 Five-axis ball head milling surface texture classification and corresponding cutter attitude range determination method
CN115647451A (en) * 2022-06-23 2023-01-31 中国工程物理研究院激光聚变研究中心 Eccentric contour error compensation method for single-edge diamond ball-end milling cutter
CN115213467A (en) * 2022-08-12 2022-10-21 广东标远精工科技有限公司 Cutting residue compensation method for machine tool cutting
CN115213467B (en) * 2022-08-12 2024-07-19 广东标远精工科技有限公司 Cutting residue compensation method for machine tool cutting
CN117518985A (en) * 2024-01-04 2024-02-06 江苏古田自动化股份有限公司 Rotary cutter center compensation system and compensation method based on five-axis numerical control machine tool
CN117518985B (en) * 2024-01-04 2024-03-22 江苏古田自动化股份有限公司 Rotary cutter center compensation system and compensation method based on five-axis numerical control machine tool

Also Published As

Publication number Publication date
CN108563186B (en) 2020-09-15

Similar Documents

Publication Publication Date Title
CN108563186A (en) A kind of five axis ball-end milling geometric error compensation methods
CN110262394B (en) Method for compensating contour error in numerical control machining
CN108803487B (en) Point position contour error prediction method for side milling surface of part
CN106078359B (en) A kind of zero definition of more main shaft drilling building-block machines of planer-type and scaling method
Li et al. Interference-free inspection path generation for impeller blades using an on-machine probe
CN108508848B (en) Interpolation data-based milling contour error evaluation method
Rufeng et al. Dual drive curve tool path planning method for 5-axis NC machining of sculptured surfaces
CN106406237B (en) A kind of processing method with free form surface metal parts
CN117518985B (en) Rotary cutter center compensation system and compensation method based on five-axis numerical control machine tool
CN110989490B (en) Method for acquiring optimal installation position of workpiece based on contour error
CN109696884A (en) A kind of nonopiate double turntable-type five-axis machine tool postpositive disposal methods
Li et al. A novel path generation method of onsite 5-axis surface inspection using the dual-cubic NURBS representation
CN114669775A (en) Blade air film hole machining self-adaptive positioning method, system, equipment and storage medium
CN109978991A (en) The method that view-based access control model fast implements complex component clamping position and attitude error on-line measurement
CN111754464B (en) Part accurate alignment method combining PD-like algorithm with ICP algorithm
Zhang et al. An adaptive grinding method for precision-cast blades with geometric deviation
Kukreja et al. Estimation of scallop height in freeform surface CNC Machining
CN115562159A (en) Tool path planning method, device and computer readable storage medium
Wang et al. A method for the prediction of cutting force for 5-axis ball-end milling of workpieces with curved surfaces
Surkov Development of methods and means of coordinate measurements for linear and angular parameters of cutting instruments
Sun et al. A review on theories/methods to obtain surface topography and analysis of corresponding affecting factors in the milling process
Wu et al. Sensitivity analysis of geometric errors of two-turntable five-axis machine tool based on S-shaped specimens
Chang et al. Automatic inspection of turbine blades using 5-axis coordinate measurement machine
Lasemi et al. Tool path re-planning in free-form surface machining for compensation of process-related errors
Zhang et al. Analysis and prediction of surface topography characteristics and influence factors of tool passive vibration in milling process

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20201210

Address after: 610031 north section of two ring road, Sichuan, Chengdu

Patentee after: SOUTHWEST JIAOTONG University

Patentee after: BIJIE POWER SUPPLY BUREAU OF GUIZHOU POWER GRID Co.,Ltd.

Address before: 610031 No. two, section 111, ring road, Chengdu, Sichuan, China

Patentee before: SOUTHWEST JIAOTONG University

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220112

Address after: 610031 north section of two ring road, Sichuan, Chengdu

Patentee after: SOUTHWEST JIAOTONG University

Address before: 610031 north section of two ring road, Sichuan, Chengdu

Patentee before: SOUTHWEST JIAOTONG University

Patentee before: Bijie Power Supply Bureau of Guizhou Power Grid Co., Ltd;