CN108561556A - The method and torsion bar end sealing structure for preventing galvanic corrosion by sealing - Google Patents

The method and torsion bar end sealing structure for preventing galvanic corrosion by sealing Download PDF

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Publication number
CN108561556A
CN108561556A CN201810799674.0A CN201810799674A CN108561556A CN 108561556 A CN108561556 A CN 108561556A CN 201810799674 A CN201810799674 A CN 201810799674A CN 108561556 A CN108561556 A CN 108561556A
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China
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torsion bar
face
circle
bear
primary seal
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CN108561556B (en
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邹敏佳
刘文松
罗燕
李鹏
罗斌
曾慧
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Zhuzhou Times New Material Technology Co Ltd
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Zhuzhou Times New Material Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3204Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gasket Seals (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention discloses a kind of method preventing galvanic corrosion by sealing and torsion bar end sealing structures, wherein being the setting primary seal circle between the torsion bar end face and torsion bar bear end face of torsion bar by sealing the method to prevent galvanic corrosion;When assembling, first primary seal snare is connected on the torsion bar end face of torsion bar, torsion bar end is inserted into torsion bar bear again, during insertion, primary seal circle compression is fitted on the torsion bar end face of torsion bar using the end face of torsion bar bear, so that forming the binding face of a sealing on torsion bar bear end face, outer electrolyte is prevented to enter inside torsion bar bear, to prevent the generation of galvanic corrosion.The present invention can prevent torsion bar end from occurring corrosion phenomena in use, reduce the scrappage of torsion bar mechanism for preventing side rolling of train carriage, reduce the cost of overhaul and can get around the restriction of foreign technology, and market is overhauled in autonomous grasp.

Description

The method and torsion bar end sealing structure for preventing galvanic corrosion by sealing
Technical field
The present invention relates to a kind of method of preventing galvanic corrosion and preventing galvanic corrosion structure, more particularly to it is a kind of by seal come Prevent the method and torsion bar end sealing structure of galvanic corrosion.
Background technology
Rail vehicle high speed by curve and track switch or it is static be parked in setting superelevated curve on when, sidewinder increase it is bright It is aobvious, side wheel unloading, encounter it is tyrannical aweather when, or even there is unstability situation of toppling, safety reduces.It needs to increase vehicle Rigidity is sidewindered to limit its angle of roll, but cannot influence vehicle drifts along, sideway, shakes the head, stretches and put first-class vibration characteristics.
Anti-side rolling torsion rod component devices are mounted on rail traffic vehicles, when rail vehicle is when sidewindering movement, torsion bar Axis torsional deflection provides together with other components and to sidewinder rigidity needed for vehicle safety operation, meets dynamics of vehicle with this The requirement of performance, it is ensured that the safe operation of vehicle.Mainly there are six the degree of freedom in direction for the vibration of vehicle:The flexible of the directions X shakes Dynamic, the yaw vibration in the directions Y, the bouncing in the directions Z, the nodding around Y axis, the yawing around Z axis, around X axis Rolling.Anti-side rolling torsion rod component devices primarily serve the effect that vehicle sidewinders rigidity, controls vehicle rolling that adjusts.
Torsion bar mechanism for preventing side rolling of train carriage includes mainly torsion bar, reverse arm, bearing block composition and vertical connecting rod composition.Such as Fig. 1 and Fig. 2 It is shown, torsion bar bear 2 is provided with by interference fit inside bearing block composition 1, is arranged on the torsion bar end face 311 of torsion bar 3 Have the diameter of axially extending torsion bar end 312 and torsion bar end 312 be less than torsion bar end face 311 at torsion bar 3 diameter, by It is provided with spline 4 on the peripheral surface of torsion bar 3 at nearly torsion bar end face 311.When assembly, torsion bar end 312 is inserted into torsion bar bear 2 In connect with 2 clearance fit of torsion bar bear, pass through spline fitted set on the peripheral surface of the torsion bar 3 at torsion bar end face 311 It is connected to reverse arm 5.
At present when the torsion bar mechanism for preventing side rolling of train carriage to certain rail vehicles overhauls, it is found that torsion bar end has corrosion existing As wherein many torsion bar mechanism for preventing side rolling of train carriage are more than inspection standard.Due to the high scrappage of torsion bar mechanism for preventing side rolling of train carriage, lead to the product The cost of overhaul is high, and at present the torsion bar mechanism for preventing side rolling of train carriage on certain rail vehicles be carried out on the basis of external product it is domestic Hair is melted, structure has largely continued to use external prototype structure, and improvement difficulty is larger, in addition in recent years on certain rail vehicles Torsion bar mechanism for preventing side rolling of train carriage per about 100,000,000 yuan of annual value of production, production value is big, and especially product reaches turn(a)round successively, overhauls city Field scale is also considerable, and therefore, the solution of the problem just seems particularly urgent and important.
It is as follows to retrieve Patents documents:
One, Authorization Notice No. CN2483280Y, authorized announcement date are that the Chinese utility model patent on March 27th, 2002 discloses A kind of anti-side rolling torsion rod, including torsion bar, fulcrum bearing, torque arm, connecting rod, connecting rod base and oscillating bearing, in the shoulder and branch of torque arm Seal member is provided between the end face of bearing, seal member is sealing shroud, and sealing shroud is made of rubber.
Two, Authorization Notice No. CN203111196U, authorized announcement date are the Chinese utility model on the 7th of August in 2013 Patent discloses a kind of novel track vehicle torsion bar mechanism for preventing side rolling of train carriage, includes mainly torsion bar shaft, reverse arm, vertical links, rubber Glue oscillating bearing one, rubber arthrosis bearing two, metal joint bearing;Described reverse arm one end and torsion bar shaft are equidistantly more by envelope The connection type of side shape positive is connected, and the reverse arm other end is connected with the rubber arthrosis bearing one, described Rubber arthrosis bearing one is connect with car body;Described vertical links one end is connected with the metal joint bearing outside, the gold Belong to oscillating bearing inner sleeve with the torsion bar shaft to be connected, the vertical links other end is connected with the rubber arthrosis bearing two It connects, the rubber arthrosis bearing two is connected with bogie.
Three, Authorization Notice No. CN203162159U, authorized announcement date are the Chinese utility model on the 28th of August in 2013 Patent discloses a kind of novel double-layer sealing structure of Anti-side rolling torsion bar for railway vehicle, includes the support base group equipped with seal groove Part, the reverse arm for being equipped with seal groove and the lip-type packing between the support holder assembly and reverse arm, the lip Shape sealing ring includes main body and interior ﹑ outer lips, and the main body is fixed on by interference nesting in the seal groove of support holder assembly, described Outer lip is fitted in reverse arm outer end face, and epipharynx is fitted in reverse arm seal groove.
Although being both provided with seal assembly in above patent document, it still will appear torsion bar end during use The phenomenon that portion's corrosion.
To sum up, a kind of method and structure preventing the corrosion of torsion bar end how is designed, can prevent torsion bar end from making With occurring corrosion phenomena in the process, the scrappage of torsion bar mechanism for preventing side rolling of train carriage is reduced, reduce the cost of overhaul and foreign technology can be got around Restriction, autonomous grasp maintenance market be badly in need of solve the technical issues of.
Invention content
The technical problem to be solved by the present invention is in view of the deficiencies in the prior art, provide it is a kind of by seal come The method and torsion bar end sealing structure for preventing galvanic corrosion can prevent torsion bar end from occurring corrosion in use existing As, the scrappage of torsion bar mechanism for preventing side rolling of train carriage is reduced, the cost of overhaul is reduced and the restriction of foreign technology can be got around, the autonomous palm Hold maintenance market.
In order to solve the above technical problems, the technical solution used in the present invention is:One kind prevents galvanic couple rotten by sealing The method of erosion is the setting primary seal circle between the torsion bar end face and torsion bar bear end face of torsion bar;When assembling, first by primary seal Snare is connected on the torsion bar end face of torsion bar, then torsion bar end is inserted into torsion bar bear, during insertion, utilizes torsion bar Primary seal circle compression is fitted on the torsion bar end face of torsion bar by the end face of bearing so that formation one is close on torsion bar bear end face The binding face of envelope prevents outer electrolyte from entering inside torsion bar bear, to prevent the generation of galvanic corrosion.
Preferably, primary seal circle includes hollow circular cone shape circle body, is arranged on the small cephalic par of circular cone shape circle body Turn up the horizontal extension circle body for protruding circle body and being arranged on circular cone shape circle body major part end;
When torsion bar end is inserted into torsion bar bear, connected with the protrusion circle body that turns up of primary seal circle using the end face of torsion bar bear Touch, during torsion bar end is inserted into, primary seal circle turn up protrude circle body stress and gradually compress backward, and always with torsion The end face of rod bearing is bonded, and the protrusion circle body that turns up of primary seal circle is pressed on torsion bar end face by the final end face using torsion bar bear Upper formation sealing, prevents outer electrolyte from entering inside torsion bar bear.
Preferably, torsion bar bear end face is arranged to chamfering shape;After torsion bar end is inserted into torsion bar bear, using close The protrusion circle body that turns up of primary seal circle is pressed on torsion bar end face and forms one by the chamfering shape torsion bar bear endface of torsion bar end Secondary sealing structure is compressed the horizontal extension circle body of primary seal circle using the chamfering shape torsion bar bear endface far from torsion bar end Secondary seal structure is formed on torsion bar end face, to which External electrolytic can be prevented by once sealing structure and secondary seal structure Matter enters inside torsion bar bear.
Preferably, a whole circle is smeared on the spline fitted end face being located remotely between the torsion bar and reverse arm of primary seal circle Fluid sealant prevent External electrolytic so that the spline fitted gap between torsion bar and reverse arm be completely covered using fluid sealant Matter enters inside torsion bar bear.
Preferably, the step of smearing fluid sealant is:A, glue bearing areas cleaning treatment;B, fluid sealant inspection;C, it is applying Smear fluid sealant in glue region;D, the fluid sealant wiped will have been applied to flatten;E, fluid sealant is cured.
Preferably, horizontal extension circle body one end of the primary seal circle is exposed into torsion bar peripheral surface, after being completed, So that the exposed one end of horizontal extension circle body is blocked in the spline between the torsion bar and reverse arm close to primary seal circle side On counterface.
Preferably, it is provided with pair at the peripheral position between bearing block composition and reverse arm end face and positioned at primary seal circle Sealing ring further prevents outside by forming auxiliary sealing structure between bearing block composition, secondary seal ring and reverse arm end face Electrolyte enters inside torsion bar bear.
Invention additionally discloses a kind of torsion bar end sealing structures comprising is arranged in the torsion bar end face of torsion bar and torsion bar shaft Primary seal circle is set between socket end face;Primary seal circle is compressed to the torsion bar end face for being fitted in torsion bar using the end face of torsion bar bear On so that the binding face of a sealing is formed on torsion bar bear end face, and outer electrolyte is prevented to enter inside torsion bar bear, To prevent the generation of galvanic corrosion.
Preferably, primary seal circle includes hollow circular cone shape circle body, is arranged on the small cephalic par of circular cone shape circle body Turn up protrusion circle body and the horizontal extension circle body being arranged on circular cone shape circle body major part end, and torsion bar bear end face is arranged to Chamfering shape;
After torsion bar end is inserted into torsion bar bear, using the chamfering shape torsion bar bear endface close to torsion bar end by primary seal The protrusion circle body that turns up of circle is pressed on formation once sealing structure on torsion bar end face, utilizes the chamfering shape torsion bar far from torsion bar end The protrusion circle body that turns up of primary seal circle is pressed on formation secondary seal structure on torsion bar end face at bearing face, to pass through one Secondary sealing structure and secondary seal structure can prevent outer electrolyte from entering inside torsion bar bear.
Preferably, a whole circle is smeared on the spline fitted end face being located remotely between the torsion bar and reverse arm of primary seal circle Fluid sealant.
The beneficial effects of the present invention are:It is found by a large amount of research and analysis, in torsion bar work system, due to not The lotus root of same material connects and results in torsion bar end, copper-graphite bearing generates galvanic corrosion, and the stream of wind is driven when train high-speed cruising More water and airs can also be squeezed into torsion bar end regions by body pressure, and therefore, torsion bar, copper-graphite bearing can touch Aqueous solution and oxygen, this will provide condition for corrosion.The present invention passes through in the torsion bar end face of torsion bar and torsion bar shaft socket end Primary seal circle is set between face, the electrolyte such as the water and air outside in train high-speed cruising can effectively be prevented to be squeezed into To inside torsion bar bear, so as to prevent the generation of galvanic corrosion, the scrappage of torsion bar mechanism for preventing side rolling of train carriage is reduced, reduces inspection Accomplish this and the restriction of foreign technology can be got around, market is overhauled in autonomous grasp.Utilize the chamfering shape torsion bar close to torsion bar end The protrusion circle body that turns up of primary seal circle is pressed on formation once sealing structure on torsion bar end face at bearing face, using far from torsion The chamfering shape torsion bar bear endface of boom end the horizontal extension circle body of primary seal circle is pressed on torsion bar end face formed it is secondary Sealing structure, to further outer electrolyte be prevented to enter torsion bar shaft by once sealing structure and secondary seal structure Hold inside.Demonstrating sealing performance failure at the spline fitted between torsion bar and reverse arm by a large amount of research and analysis is also One of the reason of causing galvanic corrosion, therefore, the present invention cover the spline fitted between torsion bar and reverse arm using fluid sealant Gap, by gap stops in spline at tooth top and at tooth root, so as to further outer electrolyte be prevented to enter torsion bar shaft It holds in inside.Using the exposed one end of horizontal extension circle body block positioned at torsion bar and the reverse arm close to primary seal circle side it Between spline fitted end face on, can further stop that outer electrolyte enters inside torsion bar bear in this way, avoid galvanic corrosion Generation.
Description of the drawings
Fig. 1 is the axial sectional structure signal in part for being located at side torsion bar end in existing torsion bar mechanism for preventing side rolling of train carriage Figure;
Fig. 2 is the axial schematic cross-sectional view in part of the torsion bar end of existing torsion bar;
Fig. 3 is detection material(Graphite)Open circuit potential versus time curve figure;
Fig. 4 is detection material(Copper alloy inlaid graphite and copper alloy)Open circuit potential versus time curve figure;
Fig. 5 is detection material(Steel)Open circuit potential versus time curve figure;
Fig. 6 is the immersion corrosion experiment corrosion rate detected value table that steel connects sample with dissimilar material lotus root;
Fig. 7 illustrates for the axial sectional structure in part for being located at torsion bar end in the torsion bar mechanism for preventing side rolling of train carriage of the embodiment of the present invention 1 Figure;
Fig. 8 is the enlarged structure schematic diagram in the portions E in Fig. 7;
Fig. 9 is the axial schematic cross-sectional view of primary seal circle in the embodiment of the present invention 1;
Figure 10 is the enlarged structure schematic diagram in the portions F in Fig. 9;
Figure 11 is cylinder involute spline part fit structure schematic diagram;
Figure 12 is the part axial direction sectional structure positioned at side torsion bar end in the torsion bar mechanism for preventing side rolling of train carriage of the embodiment of the present invention 2 Schematic diagram;
Figure 13 is the enlarged structure schematic diagram in the portions I in Figure 12;
In figure:1. bearing block forms, 2. torsion bar bears, 211. torsion bar bear end faces, 3. torsion bars, 311. torsion bar end faces, 312. torsion bar ends, 4. splines, 5. reverse arms, 6. primary seal circles, 611. circular cone shape circle bodies, 612. turn up protrusion ring Body, 613. horizontal extension circle bodies, 7. secondary seal rings, 8. fluid sealants.
Specific implementation mode
Further details of elaboration is done to technical scheme of the present invention in the following with reference to the drawings and specific embodiments.
Applicant has found that torsion bar bear uses the embedding graphite cannula of copper, torsion bar and copper-graphite bearing by numerous studies and analysis Between have relative position mobile and reduction.Therebetween play lubricating action is on lithium base grease and grinding copper-graphite bearing Graphite powder.Air and water can be entered between the two by the gap between inside and outside spline, and when train high-speed cruising drives the fluid of wind More water and airs can also be squeezed into torsion bar end regions by pressure, and therefore, torsion bar, copper-graphite bearing can touch water Solution and oxygen, this will provide condition for corrosion.Corrosion of any type metal in aqueous medium is all electrification Corrosion is learned, therefore, water and oxygen are more, and torsion bar, copper-graphite bearing corrode more serious.Even if dissimilar material does not connect It touches, corrosion also can be by the intrinsic corrosion rate occurrence and development of each material.
Many metals itself are corrosion resistant, their heavy corrosions will not be caused by only having air and water in environment, such as copper and Copper alloy, aluminum and zinc etc..But the factor for actually having many acceleration metal erosion causes metal local corrosion rate to increase. The effect of galvanic couple is one of them.If two kinds of material lotus roots that current potential has differences are connected together, the low material of current potential in solution As anode, corrosion can accelerate, and the high material of current potential is protected as cathode or only makees the carrier of cathode reactant.Two kinds The potential difference of material is to corrode one of the key factor of acceleration size.
Torsion bar is made of steel material, for the working environment of torsion bar end, can form steel-graphite(Graphite column and stone Ink powder), steel-copper alloy, steel-copper alloy inlaid graphite, copper alloy-graphite(Graphite column and graphite powder)Temporary or the stage lotus root It connects.According to torsion bar end, graphite, copper-graphite bearing Cu alloy material in 0.1N NaCl+0.1N NaHSO3Simulated atmosphere is rotten Lose open circuit potential in solution(See that Fig. 3 to Fig. 5, wherein A represent graphite, B represents copper alloy inlaid graphite, and C represents copper alloy, D generations Table steel)And the corrosion rate of the Galvanic Current and steel between them when composition galvanic couple(See Fig. 6)Testing result, between steel and graphite Potential difference and Galvanic Current is maximum, the corrosion rate of steel is also big, this is that more serious local overlooking occurs for torsion bar end Main cause.In conclusion in torsion bar work system, torsion bar end, copper-graphite are resulted in since the not lotus root of same material connects The corrosion that bearing generates galvanic corrosion and causes them different degrees of accelerates.Torsion bar end is that its generation is more serious with graphite contact Local corrosion the main reason for.Copper-graphite bearing copper alloy also has certain effect to the accelerated corrosion of torsion bar end.Application People thinks, for current torsion bar and matched system, is considered as effectively completely cutting off water and air and enters inside torsion bar bear To prevent the generation of galvanic corrosion.
Embodiment 1:As shown in Figure 7 and Figure 8, a method of preventing galvanic corrosion by sealing, be in torsion bar Primary seal circle 6 is set between torsion bar end face 311 and torsion bar bear end face 211;When torsion bar mechanism for preventing side rolling of train carriage assembles, first by primary seal Circle 6 is socketed on the torsion bar end face 311 of torsion bar, then torsion bar end 312 is inserted into torsion bar bear 2, during insertion, The compression of primary seal circle 6 is fitted on the torsion bar end face 311 of torsion bar using the end face of torsion bar bear 2 so that in torsion bar shaft socket end The binding face that a sealing is formed on face 211, prevents outer electrolyte from entering inside torsion bar bear 2, to prevent galvanic couple rotten The generation of erosion.The present embodiment, can be effective by the way that primary seal circle is arranged between the torsion bar end face and torsion bar bear end face of torsion bar The electrolyte such as the water and air outside in train high-speed cruising are prevented to be pressed into inside torsion bar bear, so as to prevent electricity The generation of thermogalvanic corrision reduces the scrappage of torsion bar mechanism for preventing side rolling of train carriage, reduces the cost of overhaul and can get around the system of foreign technology About, market is overhauled in autonomous grasp.
As shown in Fig. 8, Fig. 9 and Figure 10, primary seal circle 6 includes hollow circular cone shape circle body 611, is arranged in circular cone shape The horizontal extension protruded circle body 612 and be arranged on 611 major part end of circular cone shape circle body of turning up on 611 small cephalic par of circle body Circle body 613;It is convex using torsion bar bear end face 211 and turning up for primary seal circle when torsion bar end 312 is inserted into torsion bar bear 2 Go out circle body 612 to be in contact, during torsion bar end 312 is inserted into, primary seal circle turn up protrusion 612 stress of circle body and it is gradual It compresses, and is bonded always with torsion bar bear end face 211 backward, finally utilize the turning up primary seal circle of torsion bar bear end face 211 Protrusion circle body 612, which is pressed on torsion bar end face 311, forms sealing, and outer electrolyte is prevented to enter inside torsion bar bear.
As shown in figure 8, it is further, torsion bar bear end face 211 will can be arranged to chamfering shape;When torsion bar end 312 is inserted Enter to after torsion bar bear 2, using at the chamfering shape torsion bar bear end face 211 of torsion bar end by the protrusion that turns up of primary seal circle Circle body 612 is pressed on formation once sealing structure on torsion bar end face 311, utilizes the chamfering shape torsion bar shaft socket end far from torsion bar end The horizontal extension circle body 613 of primary seal circle is pressed on formation secondary seal structure on torsion bar end face 311 at face 211, to logical Crossing once sealing structure and secondary seal structure further can prevent outer electrolyte from entering inside torsion bar bear.
As shown in Figure 10, the thickness of the circular cone shape circle body 611 is to arrive horizontal extension circle along the protrusion circle body 612 that turns up What the direction of body 613 gradually increased.In this way, can be so that the sealing performance at primary seal circle be better after being completed.
The protrusion circle body 612 that turns up is set as spherical shape, so that the protrusion circle body that turns up after assembling is in torsion bar bear It is bonded even closer between end face and torsion bar end face.
It is set at the peripheral position between 1 and 5 end face of reverse arm and positioned at primary seal circle 6 as shown in figure 8, being formed in bearing block It is equipped with secondary seal ring 7, by forming auxiliary sealing structure into one between bearing block composition 1,5 end face of secondary seal ring 7 and reverse arm Step prevents outer electrolyte from entering inside torsion bar bear.In the present embodiment, nitrile rubber, secondary sealing can be used in primary seal circle Polyurethane material can be used in circle.
As shown in Figure 7 and Figure 8, a kind of torsion bar end sealing structure is also disclosed in the present embodiment comprising is arranged in torsion bar Torsion bar end face 311 and torsion bar bear end face 211 between setting primary seal circle 6;Using torsion bar bear end face 211 by primary seal circle 6 compressions are fitted on the torsion bar end face 311 of torsion bar so that the binding face of a sealing, resistance are formed on torsion bar bear end face 211 Only outer electrolyte enters inside torsion bar bear 2, to prevent the generation of galvanic corrosion.
Embodiment 2:Flower of the applicant by various experiments and spline analysis on sealing between torsion bar and reverse arm Sealing performance failure likelihood makes further research at key cooperation.
Without pressure water leaching experiment:A set of new anti-side rolling torsion rod product is randomly selected, in one side region of spline fitted, along flower Keyway is sprayed water(Flow about 2-3L/min), visible other side region has apparent water to ooze out after 2-3 seconds, can obtain product spline Left and right both ends are the conclusions of blow-by.
Pressure water spray is tested:Two sets of new anti-side rolling torsion rod products are randomly selected, using bubble bags protection torsion bar end It sprays water along spline in one side region of spline fitted in region(Flow about 8-10L/min), dismantle bubble bags and find two sets of productions There is water mark in product splined area.
Product Dissection test:
Choose the anti-side rolling torsion rod product of a set of maintenance, wherein one end reverse arm is opened in milling, spline fitted region have apparent dust stratification and Greasy dirt, trial division dust stratification and greasy dirt rear surface situation are preferable.Brown material between the inside and outside spline of service products carries out ingredient mirror Fixed, analysis result, which is shown mainly, to be had:Grease type, ferro element, copper.Illustrate product after running a period of time, copper sheathing bearing There is a little abrasion, the butter for being mingled with copper has and penetrates between inside and outside spline.
The connection analysis of torsion bar spline:
Such as Figure 11(Select from GB/T 3478《Cylindrical straight gear involute spline》)Shown, involute spline for heavy duty when coupling Usually tooth side centering(Reference circle is felt relieved), flank contact transmission load, tooth top and tooth root can be clearance fits, to torsion bar The major diameter and path of inside and outside spline carry out comparing calculation, and there are about 0.6mm in the gaps H at G and tooth root at tooth top.
By above-mentioned experiment and analysis, applicant thinks that sealing performance fails at the spline fitted between torsion bar and reverse arm And one of the reason of causing galvanic corrosion.
Therefore, applicant is further improved:As shown in figure 12, compared with Example 1, difference exists the present embodiment In:The close of a whole circle is smeared on 4 counterface of spline being located remotely between the torsion bar 3 and reverse arm 5 of 6 side of primary seal circle Sealing 8 prevents External electrolytic to coordinate gap to be completely covered the spline 4 between torsion bar 3 and reverse arm 5 using fluid sealant 8 Matter enters inside torsion bar bear.The present embodiment can cover the spline fitted between torsion bar 3 and reverse arm 5 using fluid sealant Gap, by the gaps H stop at G and tooth root at tooth top in spline, so as to further outer electrolyte be prevented to enter torsion bar In Bearing inner.
The step of smearing fluid sealant is:
A, glue bearing areas cleaning treatment:Check that torsion bar component glue bearing areas, the foreign matters such as cleaning dust, greasy dirt, paint particle pay attention to Damage is avoided to paint;
B, fluid sealant inspection:Check fluid sealant color etc.;
C, fluid sealant is smeared in glue bearing areas:Jiao Zui is withstood into rectangular area, manually at the uniform velocity slowly gluing, while at the uniform velocity rotation is turned round Bar assembly ensures that glue amount is enough and relatively uniform after application;
D, the fluid sealant wiped will have been applied to flatten:Glue bearing areas is withstood with finger, leveling glue bearing areas, then using speckling with The finger of suds flattens glue-line, and all covering adhesive and component are circumferentially smeared uniformly in guarantee straight-tooth region, glue-line no sag, Phenomena such as missing, shrinkage cavity, and clear up residual seal glue;
E, fluid sealant is cured:The good torsion bar component of gluing is stood into solidification 24 hours or more and carries out primary solidification, subsequently It reuses heating equipment and carries out subsequent cure.
Through the above steps, the sealing performance of fluid sealant can be further ensured that.
As shown in figure 13,613 one end of horizontal extension circle body of the primary seal circle 6 is exposed into 3 peripheral surface of torsion bar, works as group After the completion of dress so that the exposed one end of horizontal extension circle body 613 block positioned at close to 6 side of primary seal circle torsion bar 3 with turn round On 4 counterface of spline between pivoted arm 5.It can further stop that outer electrolyte enters inside torsion bar bear in this way, avoid The generation of galvanic corrosion.
To sum up, it is found by a large amount of research and analysis, in torsion bar work system, is led since the not lotus root of same material connects It has caused torsion bar end, copper-graphite bearing to generate galvanic corrosion, has driven when train high-speed cruising the Fluid pressure of wind also can will be more Water and air squeeze into torsion bar end regions, therefore, torsion bar, copper-graphite bearing can touch aqueous solution and oxygen, this will Condition is provided for corrosion.The present invention between the torsion bar end face and torsion bar bear end face of torsion bar by being arranged primary seal Circle, can effectively prevent the electrolyte such as the water and air outside in train high-speed cruising to be pressed into inside torsion bar bear, So as to prevent the generation of galvanic corrosion, the scrappage of torsion bar mechanism for preventing side rolling of train carriage is reduced, the cost of overhaul is reduced and can get around Market is overhauled in the restriction of foreign technology, autonomous grasp.It will be led using the chamfering shape torsion bar bear endface close to torsion bar end The protrusion circle body that turns up of sealing ring is pressed on formation once sealing structure on torsion bar end face, utilizes the chamfering shape far from torsion bar end The horizontal extension circle body of primary seal circle is pressed on formation secondary seal structure on torsion bar end face by torsion bar bear endface, to logical Crossing once sealing structure and secondary seal structure further can prevent outer electrolyte from entering inside torsion bar bear.By a large amount of Research and analysis to demonstrate at the spline fitted between torsion bar and reverse arm sealing performance failure be also to cause galvanic corrosion One of reason, therefore, the present invention cover the spline fitted gap between torsion bar and reverse arm using fluid sealant, by tooth in spline Gap stops at top and at tooth root, so as to further prevent outer electrolyte from entering in torsion bar bear inside.Utilize water It blocks at the spline fitted end between the torsion bar and reverse arm close to primary seal circle side one end that flat pull ring reveals in vitro On face, it can further stop that outer electrolyte enters inside torsion bar bear in this way, avoid the generation of galvanic corrosion.
" multiple " described in the present embodiment refer to the quantity of " two or more ".Above example is only for illustrating this Invention is used rather than limitation of the present invention, and person skilled in the relevant technique is not departing from the spirit and scope of the present invention In the case of, it can also make a variety of changes or convert, therefore all equivalent technical solutions should also belong to the guarantor of the present invention Range is protected, protection scope of the present invention should be limited by each claim.

Claims (10)

1. a kind of method by sealing to prevent galvanic corrosion, it is characterised in that:It is in the torsion bar end face of torsion bar and torsion bar Primary seal circle is set between bearing face;When assembling, first primary seal snare is connected on the torsion bar end face of torsion bar, then by torsion bar end Portion is inserted into torsion bar bear, and during insertion, primary seal circle compression is fitted in torsion bar using the end face of torsion bar bear Torsion bar end face on so that on torsion bar bear end face formed one sealing binding face, prevent outer electrolyte enter torsion Inside rod bearing, to prevent the generation of galvanic corrosion.
2. the method according to claim 1 by sealing to prevent galvanic corrosion, it is characterised in that:Primary seal circle includes Hollow circular cone shape circle body, turning up of being arranged on the small cephalic par of circular cone shape circle body and are arranged in circular cone shape protrusion circle body Horizontal extension circle body on circle body major part end;
When torsion bar end is inserted into torsion bar bear, connected with the protrusion circle body that turns up of primary seal circle using the end face of torsion bar bear Touch, during torsion bar end is inserted into, primary seal circle turn up protrude circle body stress and gradually compress backward, and always with torsion The end face of rod bearing is bonded, and the protrusion circle body that turns up of primary seal circle is pressed on torsion bar end face by the final end face using torsion bar bear Upper formation sealing, prevents outer electrolyte from entering inside torsion bar bear.
3. the method according to claim 1 by sealing to prevent galvanic corrosion, it is characterised in that:By torsion bar shaft socket end Face is arranged to chamfering shape;After torsion bar end is inserted into torsion bar bear, the chamfering shape torsion bar shaft socket end close to torsion bar end is utilized The protrusion circle body that turns up of primary seal circle is pressed on formation once sealing structure on torsion bar end face at face, using far from torsion bar end Chamfering shape torsion bar bear endface the horizontal extension circle body of primary seal circle is pressed on torsion bar end face formation secondary seal knot Structure, to outer electrolyte be prevented to enter inside torsion bar bear by once sealing structure and secondary seal structure.
4. the method according to claim 1,2 or 3 by sealing to prevent galvanic corrosion, it is characterised in that:Positioned at The fluid sealant that a whole circle is smeared on spline fitted end face between torsion bar and reverse arm far from primary seal circle, to utilize sealing Spline fitted gap between torsion bar and reverse arm is completely covered glue, and outer electrolyte is prevented to enter inside torsion bar bear.
5. the method according to claim 4 by sealing to prevent galvanic corrosion, it is characterised in that:The smearing sealing The step of glue is:A, glue bearing areas cleaning treatment;B, fluid sealant inspection;C, fluid sealant is smeared in glue bearing areas;D, it will smear Good fluid sealant leveling;E, fluid sealant is cured.
6. the method according to claim 4 by sealing to prevent galvanic corrosion, it is characterised in that:By the primary seal Horizontal extension circle body one end of circle exposes to torsion bar peripheral surface, after being completed so that the exposed one end of horizontal extension circle body It blocks on the spline fitted end face between the torsion bar and reverse arm close to primary seal circle side.
7. the method according to claim 6 by sealing to prevent galvanic corrosion, it is characterised in that:It is formed in bearing block It is provided with secondary seal ring between reverse arm end face and at the peripheral position of primary seal circle, it is close by bearing block composition, pair Auxiliary sealing structure is formed between seal and reverse arm end face further prevents outer electrolyte from entering inside torsion bar bear.
8. a kind of torsion bar end sealing structure, it is characterised in that:Including being arranged in the torsion bar end face of torsion bar and torsion bar shaft socket end Primary seal circle is set between face;Primary seal circle compression is fitted on the torsion bar end face of torsion bar using the end face of torsion bar bear, is made The binding face for forming a sealing on torsion bar bear end face is obtained, outer electrolyte is prevented to enter inside torsion bar bear, to Prevent the generation of galvanic corrosion.
9. torsion bar end according to claim 8 sealing structure, it is characterised in that:Primary seal circle includes hollow circular cone Mesa-shaped circle body, be arranged on the small cephalic par of circular cone shape circle body turn up protrusion circle body and be arranged in circular cone shape circle body stub end Torsion bar bear end face is arranged to chamfering shape by the horizontal extension circle body in portion;
After torsion bar end is inserted into torsion bar bear, using the chamfering shape torsion bar bear endface close to torsion bar end by primary seal The protrusion circle body that turns up of circle is pressed on formation once sealing structure on torsion bar end face, utilizes the chamfering shape torsion bar far from torsion bar end The protrusion circle body that turns up of primary seal circle is pressed on formation secondary seal structure on torsion bar end face at bearing face, to pass through one Secondary sealing structure and secondary seal structure can prevent outer electrolyte from entering inside torsion bar bear.
10. torsion bar end sealing structure according to claim 8 or claim 9, it is characterised in that:It is being located remotely from primary seal circle Torsion bar and reverse arm between spline fitted end face on smear a whole circle fluid sealant.
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