CN108560271A - A kind of production method of high-weatherability banner fabric - Google Patents
A kind of production method of high-weatherability banner fabric Download PDFInfo
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- CN108560271A CN108560271A CN201810190738.7A CN201810190738A CN108560271A CN 108560271 A CN108560271 A CN 108560271A CN 201810190738 A CN201810190738 A CN 201810190738A CN 108560271 A CN108560271 A CN 108560271A
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- fixedly connected
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- weatherability
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- blended yarn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0034—Polyamide fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0038—Polyolefin fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/047—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with fluoropolymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1692—Weather resistance
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention provides a kind of production methods of high-weatherability banner fabric.It is excessively complicated that it solves the step of existing production method, and the banner fabric does not have the technical problems such as high-weatherability.The production method of this high-weatherability banner fabric, includes the following steps:A, it weaves;B, coating;C, direct-injection stamp;D, clot, storage.The present invention has the advantages that production is easy.
Description
Technical field
The invention belongs to fabric technical fields, are related to a kind of production method of high-weatherability banner fabric.
Background technology
Banner fabric is for making flag, and flag is applied to every country in the world, the ground residing for every country
Area and environment also differ, and banner fabric is needed with high-weatherability as a result,.
Through retrieval, as Chinese patent literature discloses a kind of production method of novel non-woven banner fabric【Application number:
200910112343.6;Publication number:CN 101654847A】.The production method of this novel non-woven banner fabric, feature
It is:Using the polyester fiber of the polypropylene fibre of 5-10wt% and 90-95wt% as raw material;This raw material passes sequentially through shredding mixing
The non-woven banner fabric of the present invention is made in process, feeding process, carding step, lapping process, needle thorn process and hot-rolled process.
Although production method stiffness controllability disclosed in the patent, the step of production method, is excessively complicated,
And the banner fabric does not have high-weatherability, therefore, it is necessary to design a kind of production method of high-weatherability banner fabric
's.
Invention content
The purpose of the present invention is there is the above problem in view of the prior art, it is proposed that a kind of high-weatherability banner fabric
Production method, the production method have the characteristics that production is easy.
Object of the invention can be realized by the following technical scheme:A kind of production method of high-weatherability banner fabric,
It is characterised in that it includes following steps:
A, it weaves:Five kinds of vinylon fibre, polyethylene fibre, nylon fiber, polypropylene fibre and polyester fiber fibers are mixed
Spinning is woven into blended yarn weaved fabric;
B, coating:Protective coating is sprayed on two surfaces of blended yarn weaved fabric by flush coater;By the blended face after spraying
Material, which is put into drying unit, dries, and drying temperature is 55-65 DEG C;
C, direct-injection stamp:By digital direct jet printing machine by two surfaces of the blended yarn weaved fabric after ink jet printing to coating,
Flower pattern needed for being formed;Blended yarn weaved fabric after spray printing is subjected to fixation by steam box;Blended yarn weaved fabric after fixation is washed;
Blended yarn weaved fabric after washing is placed again into drying unit and is dried, drying temperature is 80-90 DEG C;
D, clot, storage:Blended yarn weaved fabric after direct-injection stamp is subjected to clot, storage to get to high-weatherability flag face
Material.
Weight percent shared by each ingredient is respectively in fabric in the step a:Vinylon fibre accounts for 12-18%, poly- second
Alkene fiber accounts for 16-22%, and nylon fiber accounts for 30-40%, and polypropylene fibre accounts for 14-20%, and polyester fiber accounts for 10-15%.
Blended yarn weaved fabric wide cut in the step a is 1.2-1.6m.
Protective coating in the step b includes the following raw material of parts by weights:Polytetrafluoroethylene (PTFE) concentrates dispersion liquid 20-30
Part, 2-4 parts of crosslinking agent, 0.5-1.5 parts of UV resistant agent, 0.3-0.6 parts of fire retardant, 1-2 parts of antistatic agent and antioxidant 0.8-
1.2 part.
Spraying rate in the step b is 20-30m/min, quantity for spray 110-120g/m2。
Color fixing temperature in the step c is 106-116 DEG C, and the fixation time is 24-36min.
Washing temperature in the step c is 30-40 DEG C, washing time 6-12min.
Drying unit in the step b and c includes shell, the lower surface of the lower surface of inner walls and the first fixed block
It is fixedly connected, the first fixed block is fixedly connected with the lower surface of electric hot plate;The left side of shell respectively with two the second fixed blocks
Right side be fixedly connected, the upper and lower surface of the opposite faces of two the second fixed blocks respectively with the first driving structure is fixed
It connecting, first bearing is socketed in the first driving structure, the right end of the first driving structure is fixedly connected with the left side of drying box,
The upper and lower surface of drying box offers several through-holes, and the right side of drying box and the left end of the second shaft fix company
It connects, second bearing is socketed in the second shaft, second bearing is connected to the right side of shell, and is fixed in the first driving structure
One bevel gear, first bevel gear are engaged with second bevel gear, and second bevel gear is fixedly connected with the lower end of third shaft, and third turns
3rd bearing is socketed on axis, 3rd bearing is connected in the first fixed plate, the left side of the first fixed plate and inner walls
Left side is fixedly connected, and half gear is fixed in third shaft, and half gear is engaged with gear, and gear is fixedly connected on hitch structure
On, it is socketed with fourth bearing on hitch structure, fourth bearing is connected to the upper surface of inner walls, one end of hitch structure and the
The left side of two driving structures is fixedly connected, and the second driving structure is fixedly connected with the lower surface of sliding sleeve, and cunning is equipped on sliding sleeve
Bar, the right end of slide bar are fixedly connected with the left side of the second fixed plate, and the upper surface of the second fixed plate and inner walls, which is fixed, to be connected
It connects, the left side of the second fixed plate is fixedly connected with the right end of stretching structure, the left end of stretching structure and the second driving structure
Right side is fixedly connected.
The right side of the shell is provided with power supply, and the right side of power supply is provided with switch, the output end and switch of power supply
Input terminal electrical connection, the output end of switch is electrically connected with the input terminal of first motor, the second motor and electric hot plate.
The right side of the drying box is hinged by the right side of hinge and cover board, and the front of the cover board is fixedly connected with
Handle.
First driving structure includes first motor, the upper and lower surface of first motor fuselage respectively with two
The opposite face of two fixed blocks is fixedly connected, and the output shaft of first motor is fixedly connected with the left end of first rotating shaft, in first rotating shaft
It is socketed with first bearing, first bevel gear is fixed in first rotating shaft, the right end of first rotating shaft and the left side of drying box are fixed
Connection.
The hitch structure includes the 4th shaft, is fixedly connected with gear in the 4th shaft, and the is socketed in the 4th shaft
Four bearings are fixed with transfer roller in the 4th shaft, and the outer rim of transfer roller is fixedly connected with one end of traction rope, the other end of traction rope with
The left side of second driving structure is fixedly connected.
Second driving structure includes the second motor, and the second motor body is fixedly connected with the lower surface of sliding sleeve, and second
The output shaft of motor is fixedly connected with flabellum, and the left side of second motor body is fixedly connected with one end of traction rope, the
The right side of two motor bodies is fixedly connected with the left end of stretching structure.
The stretching structure includes telescopic rod, and spring, the left end and right end point of telescopic rod and spring are socketed on telescopic rod
It is not fixedly connected with the left side of the right side of the second motor body and the second fixed plate.
The first rotating shaft and the second shaft are located at the sustained height of shell.
The first bearing and second bearing are located at the sustained height of shell.
By the first driving structure, first bevel gear, second bevel gear, third shaft, gear, half gear, hitch structure,
The output shaft rotation of the collective effect of second driving structure and stretching structure, first motor drives first rotating shaft rotation so that the
One bevel gear rotates so that second bevel gear rotates so that third shaft rotates so that half gear rotates so that and gear rotates,
So that the rotation of the 4th shaft so that transfer roller rotates so that the second motor moves downward so that flabellum moves downward, to half gear
When no longer being engaged with gear, under the elastic force effect of spring so that the second motor moves right so that flabellum moves right so that
Transfer roller rotates backward so that gear rotates backward so that gear and the engagement of half gear, so that flabellum does the left side moved in circles
Right movement realizes the high efficiency drying to fabric so that and it is more uniform to the drying of fabric, improve drying efficiency.
By the way that handle, staff's pull handle is arranged so that staff opens cover board, facilitates staff to take out and dries
It dry fabric and puts the fabric for needing to dry into, reduces the time that staff picks and places fabric, improve work efficiency, and this
Inventive structure is compact, reasonable design, highly practical.
Compared with prior art, the present invention has the advantages that this:Pass through the behaviour such as braiding, coating, direct-injection stamp, clot, storage
Make, so that it may realize that the production of high-weatherability banner fabric, production are easy.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of drying unit.
Fig. 2 is the planar structure schematic diagram of drying box in drying unit.
In figure, 1, shell;2, the first fixed block;3, electric hot plate;4, the second fixed block;5, the first driving structure;51, first
Motor;52, first rotating shaft;6, first bearing;7, first bevel gear;8, drying box;8a, through-hole;9, fourth bearing;10, second
Shaft;11, second bearing;12, second bevel gear;13, third shaft;14, half gear;15, the first fixed plate;16, third axis
It holds;17, gear;18, hitch structure;181, the 4th shaft;182, transfer roller;183, traction rope;19, the second driving structure;191、
Second motor;192, flabellum;20, sliding sleeve;21, slide bar;22, stretching structure;221, telescopic rod;222, spring;23, it second fixes
Plate;24, power supply;25, it switchs;26, cover board;27, handle;28, hinge.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
The production method of this high-weatherability banner fabric, includes the following steps:
A, it weaves:Five kinds of vinylon fibre, polyethylene fibre, nylon fiber, polypropylene fibre and polyester fiber fibers are mixed
Spinning is woven into blended yarn weaved fabric;
B, coating:Protective coating is sprayed on two surfaces of blended yarn weaved fabric by flush coater;By the blended face after spraying
Material, which is put into drying unit, dries, and drying temperature is 55-65 DEG C;In the present embodiment, protective coating is sprayed by flush coater
It is coated on two surfaces of blended yarn weaved fabric;Blended yarn weaved fabric after spraying is put into drying unit and is dried, drying temperature is 59 DEG C;
C, direct-injection stamp:By digital direct jet printing machine by two surfaces of the blended yarn weaved fabric after ink jet printing to coating,
Flower pattern needed for being formed;Blended yarn weaved fabric after spray printing is subjected to fixation by steam box;Blended yarn weaved fabric after fixation is washed;
Blended yarn weaved fabric after washing is placed again into drying unit and is dried, drying temperature is 80-90 DEG C;In the present embodiment, pass through
Digital direct jet printing machine forms required flower pattern by two surfaces of the blended yarn weaved fabric after ink jet printing to coating;After spray printing
Blended yarn weaved fabric fixation is carried out by steam box;Blended yarn weaved fabric after fixation is washed;Again by the blended yarn weaved fabric after washing
It is put into drying unit and dries, drying temperature is 82 DEG C;Ink is using the existing product that can be bought in the market;
D, clot, storage:Blended yarn weaved fabric after direct-injection stamp is subjected to clot, storage to get to high-weatherability flag face
Material.
Weight percent shared by each ingredient is respectively in fabric in step a:Vinylon fibre accounts for 12-18%, polyethylene fiber
Dimension accounts for 16-22%, and nylon fiber accounts for 30-40%, and polypropylene fibre accounts for 14-20%, and polyester fiber accounts for 10-15%;In this implementation
In example, weight percent shared by each ingredient is respectively in the fabric in step a:Vinylon fibre accounts for 15%, and polyethylene fibre accounts for
18%, nylon fiber accounts for 38%, and polypropylene fibre accounts for 17%, and polyester fiber accounts for 12%.
Blended yarn weaved fabric wide cut in step a is 1.2-1.6m;In the present embodiment, the blended yarn weaved fabric wide cut in step a is
1.5m。
Protective coating in step b includes the following raw material of parts by weights:20-30 parts of dispersion liquid of polytetrafluoroethylene (PTFE) concentration,
2-4 parts of crosslinking agent, 0.5-1.5 parts of UV resistant agent, 0.3-0.6 parts of fire retardant, 1-2 parts of antistatic agent and antioxidant 0.8-1.2
Part;In the present embodiment, the protective coating in step b includes the following raw material of parts by weights:Polytetrafluoroethylene (PTFE) concentrates dispersion liquid
0.9 part of 24 parts, 2 parts of crosslinking agent, 0.7 part of UV resistant agent, 0.4 part of fire retardant, 1 part of antistatic agent and antioxidant;Crosslinking agent resists
Ultraviolet light agent, fire retardant, antistatic agent and antioxidant are using the existing product that can be bought in the market.
Spraying rate in step b is 20-30m/min, quantity for spray 110-120g/m2;In the present embodiment, step b
In spraying rate be 21m/min, quantity for spray 113g/m2。
Color fixing temperature in step c is 106-116 DEG C, and the fixation time is 24-36min;In the present embodiment, in step c
Color fixing temperature be 109 DEG C, the fixation time be 27min.
Washing temperature in step c is 30-40 DEG C, washing time 6-12min;In the present embodiment, the water in step c
It is 33 DEG C to wash temperature, washing time 7min.
As shown in Figs. 1-2, the drying unit in step b and c includes shell 1, and the lower surface of 1 inner wall of shell is solid with first
The lower surface for determining block 2 is fixedly connected, and the first fixed block 2 is fixedly connected with the lower surface of electric hot plate 3, by the way that electric hot plate 3 is arranged,
The work of electric hot plate 3 generates hot gas, and hot gas toasts drying box 8 so that fabric flash baking;The left side of shell 1 respectively with two
The right side of second fixed block 4 is fixedly connected, by fixing the second fixed block 4, it is therefore prevented that the rotation of first motor 51 so that the
The stable rotation of one motor, 51 output shaft so that 52 stable rotation of first rotating shaft, so that 8 stable rotation of drying box, is realized
The drying comprehensive to fabric, the opposite faces of two the second fixed blocks 4 respectively with the upper surface of the first driving structure 5 and following table
Face is fixedly connected, and the first driving structure 5 includes first motor 51, by the way that first motor 51, the output shaft of first motor 51 is arranged
Rotation drives first rotating shaft 52 to rotate, and first rotating shaft 52 drives drying box 8 to rotate, to realize the baking comprehensive to fabric
It is dry, improve the working efficiency of drying, the upper and lower surface of 51 fuselage of first motor respectively with two the second fixed blocks 4
Opposite face is fixedly connected, and the output shaft of first motor 51 is fixedly connected with the left end of first rotating shaft 52, by the way that first rotating shaft is arranged
52, the transmission of first motor 51 output shaft and drying box 8 is connected, first rotating shaft 52 rotates so that drying box 8 rotates, first turn
Axis 52 and the second shaft 10 are located at the sustained height of shell 1, and first bearing 6 and second bearing 11 are located at the same height of shell 1
It spends, first bearing 6 is socketed in first rotating shaft 52, pass through and first bearing 6 is set so that the rotation of first rotating shaft 52 is more steady
It is fixed, so that the rotation of drying box 8 is more stablized, it is more uniform to the drying of fabric, it is fixed with first in first rotating shaft 52
Bevel gear 7, by the way that first bevel gear 7 is arranged, first bevel gear 7 connects the biography between first rotating shaft 52 and second bevel gear 12
Dynamic, so that third shaft 13 rotates, the right end of first rotating shaft 52 is fixedly connected with the left side of drying box 8, the first driving
First bearing 6 is socketed in structure 5, the right end of the first driving structure 5 is fixedly connected with the left side of drying box 8, passes through setting
Drying box 8, prevents fabric from falling, the storage of instant noodle seasoning and the drying of fabric, ensure that the cleaning of fabric, drying box 8 it is upper
Surface and lower surface offer several through-holes 9, by the way that through-hole 9 is arranged so that the hot gas that electric hot plate 3 generates can be faster right
Fabric acts, and realizes the flash baking to fabric, and the right side of drying box 8 and the left end of the second shaft 10 fix company
It connects, second bearing 11 is socketed in the second shaft 10, by the way that second bearing 11 is arranged so that the rotation of the second shaft 10 is more steady
It is fixed so that the rotation of drying box 8 is more stablized so that fabric is dried it is more uniform, second bearing 11 be clamped
First bevel gear 7 is fixed on the right side of shell 1, the first driving structure 5, first bevel gear 7 is nibbled with second bevel gear 12
It closes, second bevel gear 12 is fixedly connected with the lower end of third shaft 13,3rd bearing 16 is socketed in third shaft 13, by setting
Set 3rd bearing 16 so that the rotation of third shaft 13 is more stablized so that the rotation of half gear 14 is more stablized so that second
The rotation of bevel gear 12 is more stablized, so that the rotation of gear 17 is more stablized, 3rd bearing 16 is connected to the first fixation
The left side of the lower surface of plate 15, the first fixed plate 15 is fixedly connected with the left side of 1 inner wall of shell, fixed in third shaft 13
There are half gear 14, half gear 14 to be engaged with gear 17, by the way that gear 17 is arranged, when gear 17 and the engagement of half gear 14 so that
Second motor 191 moves downward, when gear 17 and half gear 14 do not engage, stretching structure 22 so that the second motor 191 to the right
Movement, so that flabellum 192 does the side-to-side movement to move in circles so that more uniform to the drying of fabric, gear 17 is fixed
It being connected on hitch structure 18, hitch structure 18 includes the 4th shaft 181, and gear 17 is fixedly connected in the 4th shaft 181, the
It is socketed with fourth bearing 9 in four shafts 181, by the way that fourth bearing 9 is arranged so that the rotation of the 4th shaft 181 is more stablized, and is made
The rotation for obtaining gear 17 is more stablized so that the rotation of transfer roller 182 is more stablized, so that the movement of traction rope 183 is more
Stablize, is fixed with transfer roller 182 in the 4th shaft 181, the outer rim of transfer roller 182 is fixedly connected with one end of traction rope 183, passes through
Transfer roller 182 and traction rope 183 are set, transfer roller 182 rotates scrolling traction rope 183, can the second motor 191 move downward, to
So that flabellum 192 moves downward, the other end of traction rope 183 is fixedly connected with the left side of the second driving structure 19, traction knot
Fourth bearing 9 is socketed on structure 18, fourth bearing 9 is connected to the upper surface of 1 inner wall of shell, one end of hitch structure 18 and second
The left side of driving structure 19 is fixedly connected, and the second driving structure 19 includes the second motor 191, by the way that the second motor 191 is arranged,
The output shaft rotation of second motor 191 drives flabellum 192 to rotate so that flabellum 192 generates air-flow to drying box 8, can be more
Flash baking fabric, 191 fuselage of the second motor are fixedly connected with the lower surface of sliding sleeve 20, the output shaft and fan of the second motor 191
Leaf 192 is fixedly connected, and by the way that flabellum 192 is arranged, the rotation of flabellum 192 can generate air-flow to drying box 8, can more quickly dry
The left side of dried noodle material, 191 fuselage of the second motor is fixedly connected with one end of traction rope 183, the right side of 191 fuselage of the second motor
Side is fixedly connected with the left end of stretching structure 22, and the second driving structure 19 is fixedly connected with the lower surface of sliding sleeve 20, sliding sleeve 20
On be equipped with slide bar 21, pass through and slide bar 21 and sliding sleeve 20 be set so that the second motor 191 does more stable side-to-side movement, from
And so that flabellum 192 does more stable side-to-side movement, the right end of slide bar 21 is fixedly connected with the left side of the second fixed plate 23,
Second fixed plate 23 is fixedly connected with the upper surface of 1 inner wall of shell, the right side of the left side and stretching structure 22 of the second fixed plate 23
End is fixedly connected, and stretching structure 22 includes telescopic rod 221, by the way that telescopic rod 221 is arranged, it is therefore prevented that the rotation of the second motor 191,
So that the second motor 191 does more stable side-to-side movement, so that flabellum 192 does more stable side-to-side movement, stretch
Spring 222 is socketed on bar 221, by be arranged spring 222, under the pulling force effect of spring 222 so that the second motor 191 to
Right movement so that flabellum 192 moves right so that transfer roller 182 rotates backward so that gear 17 rotates backward so that gear 17
It is engaged with half gear 14, so that flabellum 192 does the side-to-side movement to move in circles, realizes the high efficiency drying to fabric, make
It is more uniform to the drying of fabric, improve drying efficiency, the left end and right end of telescopic rod 221 and spring 222 are respectively with the
The right side of two motors, 191 fuselage is fixedly connected with the left side of the second fixed plate 23, and the left end of stretching structure 22 and second drives
The right side of dynamic structure 19 is fixedly connected.
The right side of shell 1 is provided with power supply 24, and the right side of power supply 24 is provided with switch 25, by the way that switch 25 is arranged,
So that staff is more convenient to the manipulation of 3 working condition of first motor 51, the second motor 191 and electric hot plate, and switch 25
Model LW5D-16 universal change-over switches, the output end of power supply 24 is electrically connected with the input terminal of switch 25, switch 25 it is defeated
Outlet is electrically connected with the input terminal of first motor 51, the second motor 191 and electric hot plate 3, and the right side of drying box 8 passes through hinge
28 is hinged with the right side of cover board 26, and the front of cover board 26 is fixedly connected with handle 27, and by the way that handle 27 is arranged, staff draws
Dynamic handle 27 so that staff opens cover board 26, facilitates staff to take out the fabric of drying and puts the face for needing to dry into
Material, reduces the time that staff picks and places fabric, improves work efficiency.
The principle of drying unit is as follows:Staff controls switch 25 so that electric hot plate 3 is started to work, and electric hot plate 3 is sent out
Heat, staff control switch 25 so that first motor 51 is started to work, and the output shaft rotation of first motor 51 drives first
Shaft 52 rotates, and first rotating shaft 52 drives drying box 8 to rotate, and first rotating shaft 52 drives first bevel gear 7 to rotate, the first cone tooth
Wheel 7 drives second bevel gear 12 to rotate, and second bevel gear 12 drives third shaft 13, third shaft 13 to drive 14 turns of half gear
Dynamic, half gear 14 is rotated with moving gear 17, and gear 17 drives the rotation of the 4th shaft 181, the 4th shaft 181 to drive 182 turns of transfer roller
Dynamic, 182 scrolling traction rope 183 of transfer roller is so that the second motor 191 moves downward so that flabellum 192 moves downward so that flexible
221 extended length of bar, when half gear 14 and gear 17 no longer engage, under the elastic force effect of spring 222 so that telescopic rod 221
Foreshortened length so that the second motor 191 moves right so that flabellum 192 moves right so that traction rope 183 moves right,
So that transfer roller 182 rotates backward, transfer roller 182 drives the rotation of the 4th shaft 181, the 4th shaft 181 reversely to turn with moving gear 17
It is dynamic so that gear 17 and the engagement of half gear 14, so that flabellum 192 does the side-to-side movement to move in circles, after the completion of drying,
Staff controls switch 25, closes first motor 51, the second motor 191 and electric hot plate 3, staff and is beaten by handle 27
It uncaps plate 26, takes out the fabric of drying.
Pass through the first driving structure 5, first bevel gear 7, second bevel gear 12, third shaft 13, half gear 14, gear
17, hitch structure 18, the second driving structure 19 and stretching structure 22 collective effect, the output shaft of first motor 51 rotates band
Dynamic first rotating shaft 52 rotates so that first bevel gear 7 rotates so that second bevel gear 12 rotates so that and third shaft 13 rotates,
So that the rotation of half gear 14 so that gear 17 rotates so that the 4th shaft 181 rotates so that transfer roller 182 rotates so that second
Motor 191 moves downward so that and flabellum 192 moves downward, when no longer being engaged to half gear 14 and gear 17, the bullet of spring 222
Under force effect so that the second motor 191 moves right so that flabellum 192 moves right so that transfer roller 182 rotates backward so that
Gear 17 rotates backward so that gear 17 and the engagement of half gear 14, so that flabellum 192 does the side-to-side movement to move in circles,
Realize the high efficiency drying to fabric so that it is more uniform to the drying of fabric, improve drying efficiency.
By the way that handle 27, staff's pull handle 27 is arranged so that staff opens cover board 26, facilitates staff
It takes out the fabric of drying and puts the fabric for needing to dry into, reduce the time that staff picks and places fabric, improve work effect
Rate, and structure of the invention is compact, reasonable design, it is highly practical.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of production method of high-weatherability banner fabric, which is characterized in that include the following steps:
A, it weaves:Five kinds of vinylon fibre, polyethylene fibre, nylon fiber, polypropylene fibre and polyester fiber fiber blends are compiled
It is made into blended yarn weaved fabric;
B, coating:Protective coating is sprayed on two surfaces of blended yarn weaved fabric by flush coater;Blended yarn weaved fabric after spraying is put
Enter and dried into drying unit, drying temperature is 55-65 DEG C;
C, direct-injection stamp:By digital direct jet printing machine by two surfaces of the blended yarn weaved fabric after ink jet printing to coating, formed
Required flower pattern;Blended yarn weaved fabric after spray printing is subjected to fixation by steam box;Blended yarn weaved fabric after fixation is washed;By water
Blended yarn weaved fabric after washing, which is placed again into drying unit, dries, and drying temperature is 80-90 DEG C;
D, clot, storage:Blended yarn weaved fabric after direct-injection stamp is subjected to clot, storage to get to high-weatherability banner fabric.
2. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step a
Weight percent shared by each ingredient is respectively in fabric:Vinylon fibre accounts for 12-18%, and polyethylene fibre accounts for 16-22%, and nylon is fine
Dimension accounts for 30-40%, and polypropylene fibre accounts for 14-20%, and polyester fiber accounts for 10-15%.
3. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step a
Blended yarn weaved fabric wide cut is 1.2-1.6m.
4. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step b
Protective coating includes the following raw material of parts by weights:Polytetrafluoroethylene (PTFE) concentrates 20-30 parts of dispersion liquid, 2-4 parts of crosslinking agent, uvioresistant
0.8-1.2 parts of 0.5-1.5 parts of line agent, 0.3-0.6 parts of fire retardant, 1-2 parts of antistatic agent and antioxidant.
5. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step b
Spraying rate is 20-30m/min, quantity for spray 110-120g/m2。
6. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step c
Color fixing temperature is 106-116 DEG C, and the fixation time is 24-36min.
7. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step c
Washing temperature is 30-40 DEG C, washing time 6-12min.
8. the production method of high-weatherability banner fabric according to claim 1, which is characterized in that in the step b and c
Drying unit include shell, the lower surface of inner walls is fixedly connected with the lower surface of the first fixed block, the first fixed block with
The lower surface of electric hot plate is fixedly connected;The left side of shell is fixedly connected with the right side of two the second fixed blocks respectively, two
The opposite face of second fixed block is fixedly connected with the upper and lower surface of the first driving structure respectively, is covered in the first driving structure
It is connected to first bearing, the right end of the first driving structure is fixedly connected with the left side of drying box, the upper surface of drying box and following table
Face offers several through-holes, and the right side of drying box is fixedly connected with the left end of the second shaft, is socketed in the second shaft
Second bearing, second bearing are connected to the right side of shell, first bevel gear, first bevel gear are fixed in the first driving structure
It being engaged with second bevel gear, second bevel gear is fixedly connected with the lower end of third shaft, and 3rd bearing is socketed in third shaft,
3rd bearing is connected in the first fixed plate, and the left side of the first fixed plate is fixedly connected with the left side of inner walls, third
Half gear is fixed in shaft, half gear is engaged with gear, and gear is fixedly connected on hitch structure, is socketed on hitch structure
Fourth bearing, fourth bearing are connected to the upper surface of inner walls, the left side of one end of hitch structure and the second driving structure
It is fixedly connected, the second driving structure is fixedly connected with the lower surface of sliding sleeve, and slide bar, the right end of slide bar and second are equipped on sliding sleeve
The left side of fixed plate is fixedly connected, and the second fixed plate is fixedly connected with the upper surface of inner walls, the left side of the second fixed plate
Face is fixedly connected with the right end of stretching structure, and the left end of stretching structure is fixedly connected with the right side of the second driving structure.
9. the production method of high-weatherability banner fabric according to claim 8, which is characterized in that the right side of the shell
Face is provided with power supply, and the right side of power supply is provided with switch, and the output end of power supply is electrically connected with the input terminal of switch, switch it is defeated
Outlet is electrically connected with the input terminal of first motor, the second motor and electric hot plate.
10. the production method of high-weatherability banner fabric according to claim 8, which is characterized in that the drying box
Right side is hinged by the right side of hinge and cover board, and the front of the cover board is fixedly connected with handle.
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CN201810190738.7A CN108560271A (en) | 2018-03-08 | 2018-03-08 | A kind of production method of high-weatherability banner fabric |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111851087A (en) * | 2020-07-06 | 2020-10-30 | 安徽拓扑数码新材料有限公司 | Production and preparation method of corrosion-resistant flag fabric |
CN111851086A (en) * | 2020-07-06 | 2020-10-30 | 安徽拓扑数码新材料有限公司 | Production method of high-weather-resistance flag fabric |
-
2018
- 2018-03-08 CN CN201810190738.7A patent/CN108560271A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111851087A (en) * | 2020-07-06 | 2020-10-30 | 安徽拓扑数码新材料有限公司 | Production and preparation method of corrosion-resistant flag fabric |
CN111851086A (en) * | 2020-07-06 | 2020-10-30 | 安徽拓扑数码新材料有限公司 | Production method of high-weather-resistance flag fabric |
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