CN108559615A - Method for comprehensively utilizing DHA (docosahexaenoic acid) fermented wastewater/algae residues - Google Patents

Method for comprehensively utilizing DHA (docosahexaenoic acid) fermented wastewater/algae residues Download PDF

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Publication number
CN108559615A
CN108559615A CN201810425659.XA CN201810425659A CN108559615A CN 108559615 A CN108559615 A CN 108559615A CN 201810425659 A CN201810425659 A CN 201810425659A CN 108559615 A CN108559615 A CN 108559615A
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China
Prior art keywords
fermentation
residue
waste water
algae
waste
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CN201810425659.XA
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黄和
尹丰伟
郭东升
任路静
纪晓俊
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Nanjing Tech University
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/025Pretreatment by enzymes or microorganisms, living or dead
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/16Refining fats or fatty oils by mechanical means

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Biochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

The invention discloses a method for comprehensively utilizing wastewater and waste residues generated by DHA fermentation. The method comprises the following specific steps: concentrating the fermentation liquor after fermentation is finished, and separating wastewater; breaking cell wall, extracting oil and fat, collecting algae residue, and concentrating (or not concentrating) algae residue and waste water for reuse. The invention takes the extraction of DHA grease and the pretreatment of fermentation wastewater and waste residue into consideration, realizes the high-efficiency extraction of grease, recycles wastewater and waste residue, reduces the discharge of wastewater and waste residue, saves the production cost and greatly reduces the environmental pollution. The method can realize the extraction rate of the grease above 85%; the waste water can partially replace pure water, and the waste residue is an efficient nitrogen source and can partially or completely replace yeast extract.

Description

A kind of method of the waste water of DHA fermentations/algae-residue comprehensive utilization
Technical field
The present invention is field of microbial fermentation, in particular for the extraction of intracellular product, by the broken wall and DHA grease of cell Extraction be combined, in the technique in downstream realize waste water and dregs pretreatment and grease extraction.
Background technology
In recent years, the important function due to polyunsaturated fatty acid in health was increasingly by the extensive pass of people Note.In numerous unsaturated fatty acids, it is polyunsaturated fat that docosahexaenoic acid (DHA), which is a kind of important ω -3, Acid can promote the development of brain and retina, do the functions such as blood coagulation, reducing blood lipid.But DHA cannot be synthesized by human body, Zhi Nengcong It is obtained in diet, to meet nutritional need.Traditional DHA is mainly derived from deep sea fish oil, these fishes can accumulate the original of DHA oil It is food because being them with the microalgae that can generate DHA in ocean in cell.Since traditional deep sea fish oil is compared with microalgae grease Have the shortcomings that very much, including the reasons such as environmental pollution, Accumulation of heavy metals and seasonal variations, microalgae DHA grease be more and more It is valued by people.Currently, having proven to schizochytrium limacinum (schizochytrium sp.) because of grease and DHA content height, grease Do not have fishlike smell, to person poultry harmless and be easy to culture etc. advantages, be DHA production ideal commercial strain.
Microalgae DHA productions, belong to microorganism fluid fermentation arts, unavoidably will produce fermentation waste water and waste residue, wherein The mineral ions and acid ion that waste water contains a large amount of moisture and is not used by, this is important to maintaining the infiltration of zymotic fluid to be pressed with Effect, can be as the substitute of pure water;Waste residue contains the ingredients such as a large amount of protein, polypeptide, carbohydrate, other function factors, A kind of novel nitrogen source, the substitute as nitrogen substance in fermentation medium can be used as.Meanwhile DHA is produced as a kind of intracellular Object needs the broken wall for carrying out cell in oil extraction processes, can also be related to cell for the smaller fermentation system of biomass Concentration.Therefore, the pretreatment that the collection and waste residue of fermentation waste water are integrated in the oil extraction processes of downstream, to realize grease height Imitate green production, application to waste and reducing environmental pollution is of great significance.
Invention content
The present invention is directed to comprehensive downstream grease extraction operations, and the extraction of grease is combined with the pretreatment of waste, was both carried The extraction efficiency of high grease, and waste reclamation can will be generated in oil extraction processes.
The specific technical solution of the present invention is:
A kind of method of the waste water algae-residue comprehensive utilization of DHA fermentations, wherein this method is useless containing fermentation is obtained after fermentation The step of water and/or fermentation algae-residue and reuse, and use physics centrifugation side during obtaining fermentation waste water and/or fermentation algae-residue Method collects grease.
Method of the present invention, wherein the method for obtaining fermentation waste water is, after fermentation, using natural subsidence, The method of centrifugation or addition external source sedimentation agent detaches waste water and thalline, obtains Fermented Condensed liquid and waste water.
Method of the present invention, wherein the method for obtaining fermentation algae-residue is that, after fermentation, separation is obtained containing useless The Fermented Condensed liquid of water and mycetome, and concentrate is subjected to broken wall;Bacterium solution after broken wall is heated to 95-98 DEG C, and protects It holds and is centrifuged at this temperature;Oil phase A and aqueous phase B are obtained, wherein aqueous phase B is the hydrolyzate containing algae-residue, by hydrolyzate Concentration obtains algae-residue.
Method of the present invention, wherein the wall-breaking method is enzymatic shell-broken, acid system broken wall, liquid nitrogen broken wall and high pressure One kind in homogenate method broken wall.
Method of the present invention, wherein enzyme used in the enzymatic shell-broken is alkali protease, papain, molten Or mixtures thereof one kind of bacterium enzyme and glusulase.
Method of the present invention, wherein the method for the concentration is that distillation, vacuum rotary steam, freeze-drying or spraying are dry One kind in dry.
Method of the present invention, wherein the algae-residue nitrogen content (being in terms of 50% by water content after concentration) is total weight 0.5-5.5%, the 2-8% that ammonia nitrogen is the 0.01-0.05% of total weight, carbohydrate is total weight.
Method of the present invention, wherein it is 0%-60% that the waste water substitutes pure water rate in the medium.
Method of the present invention, wherein the waste residue is in culture medium as nitrogen source substitute, substitutive medium nitrogen pool 0%-100% substitute
Method of the present invention, wherein the waste water and waste residue may be used alone or in combination.
In method of the present invention, a preferred embodiment is:
Using schizochytrium limacinum as fermentation strain, after seed culture, fermented and cultured is carried out in fermentation tank, after fermentation Zymotic fluid be process object involved by the invention.Its specific steps are:
A. the acquisition of fermentation waste water:It will be fermented using centrifugation or natural subsidence or the method for adding sedimentation agent after fermentation Liquid concentrates, and it is fermentation waste water of the present invention to collect the waste water after centrifugation or the supernatant after natural subsidence.Distinguishingly, this hair It is bright that toxic action should must not be played to the growth and breeding of cell using addition sedimentation agent.
B. the broken wall of cell:After the concentration that step A is obtained zymotic fluid carry out broken wall, wall-breaking method can be enzymatic shell-broken, Acid system broken wall, liquid nitrogen broken wall and high-pressure homogenization broken wall.Wherein use the enzyme used in enzymatic shell-broken for alkali protease, pawpaw egg Or mixtures thereof one kind of white enzyme, lysozyme and glusulase;Acid used in acid system broken wall is hydrochloric acid or sulfuric acid;Liquid nitrogen broken wall and height Pressure homogenate method broken wall does not have particular/special requirement.Distinguishingly, higher in cell concentration, A processing steps can not be used, directly The broken wall that the zymotic fluid after fermentation is carried out to step B cell is connect, in this way, not just being related to the reuse of fermentation waste water.
The extraction of C.DHA greases and the acquisition of algae-residue:Bacterium solution after step B broken walls is heated to 95-98 DEG C, to eliminate Emulsion is then maintained at the extraction for using three-phase centrifuge to carry out grease at a temperature of this.It is DHA maos wherein to collect oil phase Oil;Water phase is collected, is algae-residue hydrolyzate, contains the nutrition such as abundant protein, polypeptide, carbohydrate, other function factors in the phase Ingredient.
D. algae-residue hydrolyzate concentrates:The algae-residue hydrolyzate that step C is obtained can directly use or concentrated without concentration After use.The method of concentration can be that distillation, vacuum rotary steam, freeze-drying or spray drying obtain.Wherein, distill and depressurize rotation The water of steaming can be used for fermenting required pure water.
E. the reuse of fermentation waste water and algae-residue.The algae-residue hydrolyzate that the waste water and step C or D that step A is collected are collected can be with It, can be respectively according to the 0%- of the 0%-60% of water consumption and culture medium nitrogen pool as the substitute of fresh water and nitrogen source ingredient 100% replacement is used alone or be used in mixed way.
The acquisition methods of above-described grease extraction and fermentation waste water, waste residue are the processing methods of a set of synthesis, simultaneous Concentration and the broken wall for having cared for cell are collected simultaneously the nutritional ingredient of algae-residue after waste water and broken wall after fermentation, can be recycled Using.Salt and acid ion in fermentation waste water provide certain osmotic pressure for the growth of cell, are suitble to halophilic split Grow the growth of chytrid;For fermentation residue because of breaking-wall cell and hydrolysis, free or hydrolysis intracellular nutritional ingredient is same to adapt to It is utilized in the growth of schizochytrium limacinum.And growth and the DHA of schizochytrium limacinum cell are not influenced under the conditions of suitable adding proportion Synthesis, even better than former culture medium.
The beneficial effects of the present invention are:
In entire oil extraction processes, required operating procedure is doubled as to the preprocessing means of latter operation, such as this hair The concentration of bright involved cell is pre- as the hydrolysis of cytotrophy ingredient as the means of acquisition fermentation waste water, the broken wall of cell Processing, the collection of grease being collected by centrifugation as algae-residue hydrolyzate.The present invention provides it is a kind of green, environmental protection DHA extraction and Waste water and dregs recycle technique, reduce production cost and waste processing cost, and reduce environmental pollution.
Schizochytrium limacinum fermentation mistake is met with the ratio reuse of optimization using the fermentation waste water and waste residue acquired in the present invention The nutritional condition of journey can promote the growth of cell and the accumulation of DHA, and due to easy to operate, low for equipment requirements, adapt to Industrialized production.
Specific implementation mode
Embodiment 1
1 the present embodiment of embodiment is the bacterial strain and fermentation culture medium used in the present invention
The schizochytrium limacinum that bacterial strain uses is Schizochytrium sp.hx-308, is to be screened by Nanjing University of Technology, is excellent Change simultaneously preservation, preservation place is another Type Tissue Collection (CCTCC), and deposit number is CCTCC M 209059.
Fermentation medium used is:Anhydrous Na2SO412-24g/L, MgSO4·7H2O 1-5g/L, (NH4)2SO4 2- 6g/L, KCl 1-3g/L, K2SO40.5-2.0g/L, CaCl20.1-0.5g/L, KH2PO41-4g/L, yeast extract 4-8g/L, just Beginning glucose 20-60g/L, and when concentration of glucose is less than 5g/L by adding glucose solution (concentration of glucose 60- 80%) it is 1-5g/L to keep the concentration of glucose in zymotic fluid, until (entire fermentation process is that 100-140 is small to fermentation ends When).
2 the present embodiment of embodiment is the analysis of fermentation waste water and waste residue nutritional ingredient
It on the basis of embodiment 1, ferments 120 hours, fermentation waste water is obtained using the method for centrifugation, using basic protein Enzyme carries out broken wall to cell, DHA grease and hydrolysis algae-residue is collected after centrifugation through three-phase centrifuge, water phase algae-residue uses vacuum rotary steam Method obtain concentration algae-residue.It is as shown in Table 1 and Table 2 to the analysis of the fermentation waste water and concentration algae-residue that are obtained.
Table 1:The ion component and content of fermentation waste water
Table 2:The total nitrogen and amino acid of waste residue form and the comparison of content and yeast extract
As shown in table 1, abundant mineral element and acid ion are contained in fermentation waste water, to maintaining the infiltration of fermentation process It is pressed with important role.As shown in table 2, in waste residue rich content aminoacid ingredient, total nitrogen content reached 3.45%, though Right total nitrogen content is less than traditional yeast extract, and waste residue can be added by the nitrogen pool needed for culture medium in practical application.
Influence of the adding proportion of the different waste water of embodiment 3 to biomass, oil content and DHA content
On the basis of embodiment 1, replaces the ratio of pure water to prepare fermentation medium with different fermentation waste waters and sent out Ferment culture, fermentation results are listed in Table 3 below.
Influence of the 3 different fermentations waste water ratio of table to fermentation
As shown in table 3, fermentation waste water can with partial alternative pure water without influence schizochytrium limacinum growth and DHA accumulation, But the higher fermentation substituted than being unfavorable for DHA, in short, 40% fermentation below substituted than not influencing schizochytrium limacinum DHA.
Influence of the adding proportion of the different waste residues of embodiment 4 to biomass, oil content and DHA content
On the basis of embodiment 1, it is added according to the nitrogen content of used yeast extract with different waste residues, such as table Shown in 4, the usage amount of control group yeast extract is 4g/L.It is on this basis 4g/L × 10.16%=according to nitrogen pool 0.4064g/L prepares fermentation medium and carries out fermented and cultured, and fermentation results are listed in Table 5 below.
Table 4:Yeast extract and algae-residue difference adding proportion
Table 5:Influence of the different waste residue ratios to fermentation
As shown in table 5, the addition of waste residue does not influence schizochytrium limacinum biomass and the accumulation of DHA, but algae-residue replacing whole ferment Female cream, biomass and fat content decrease.
The influence of 5 waste water of embodiment and waste residue mixing addition to biomass, oil content and DHA content
On the basis of embodiment 3 and embodiment 4, prepared using different waste water additive amounts and different waste residue additive amounts Fermentation medium carries out fermented and cultured, and fermentation results are listed in Table 6 below.
Influence of the fermentation waste water and waste residue of 6 different proportion of table to fermentation

Claims (10)

1. a kind of method of the waste water algae-residue comprehensive utilization of DHA fermentations, which is characterized in that this method is containing acquisition hair after fermentation Ferment waste water and/or fermentation algae-residue and the step of reuse, and during obtaining fermentation waste water and/or fermentation algae-residue using physics from Heart method collects grease.
2. according to the method described in claim 1, it is characterized in that, the method for obtaining fermentation waste water is, after fermentation, to adopt Waste water and thalline are detached with the method for natural subsidence, centrifugation or addition external source sedimentation agent, obtain Fermented Condensed liquid and waste water.
3. according to the method described in claim 1, it is characterized in that, the method for acquisition fermentation algae-residue is, after fermentation, to divide From Fermented Condensed liquid of the acquisition containing waste water and mycetome, and concentrate is subjected to broken wall;Bacterium solution after broken wall is heated to 95- 98 DEG C, and keep being centrifuged at this temperature;Oil phase A and aqueous phase B are obtained, wherein aqueous phase B is the hydrolyzate containing algae-residue, Hydrolyzate is concentrated and obtains algae-residue.
4. according to the method described in claim 3, it is characterized in that, the wall-breaking method is enzymatic shell-broken, acid system broken wall, liquid nitrogen One kind in broken wall and high-pressure homogenization broken wall.
5. according to the method described in claim 4, it is characterized in that, the enzyme used in the enzymatic shell-broken is alkali protease, wood Or mixtures thereof one kind of melon protease, lysozyme and glusulase.
6. according to the method described in claim 3, it is characterized in that, the method for the concentration is distillation, vacuum rotary steam, freezes and do One kind in dry or spray drying.
7. according to the method described in claim 1, it is characterized in that, the algae-residue nitrogen content(With water content after concentration for 50% Meter)The 2-8% that 0.5-5.5%, ammonia nitrogen for total weight are the 0.01-0.05% of total weight, carbohydrate is total weight.
8. according to the method described in claim 1, it is characterized in that, the waste water substitutes pure water in the medium, it is instead of rate 0%-60%。
9. according to the method described in claim 1, it is characterized in that, the waste residue in culture medium as nitrogen source substitute, substitute The 0%-100% of culture medium nitrogen pool.
10. according to the method described in claim 1, it is characterized in that, the waste water and waste residue can be used alone or mix makes With.
CN201810425659.XA 2018-05-04 2018-05-04 Method for comprehensively utilizing DHA (docosahexaenoic acid) fermented wastewater/algae residues Pending CN108559615A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113249289A (en) * 2021-05-26 2021-08-13 莱西市产业技术研究院 Method for recycling wastewater generated in PUFA (polyunsaturated fatty acid) production through microbial fermentation
CN115191518A (en) * 2022-06-09 2022-10-18 挪亚圣诺(太仓)生物科技有限公司 Method for preparing DHA algae oil powder feed additive by using fermentation filtrate

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103695482A (en) * 2013-12-10 2014-04-02 南昌大学 Method for producing microalgae grease by utilizing algae residues generated after oil extraction
CN103740775A (en) * 2013-06-05 2014-04-23 湖北欣和生物科技有限公司 Method for producing DHA grease by cyclic utilization of clear fermentation liquid of Schizochytrium limacimum
CN103981009A (en) * 2014-05-04 2014-08-13 厦门汇盛生物有限公司 Method for extracting intracellular grease by wall breaking of schizochytrium limacinum fermentation broth
CN106282030A (en) * 2016-08-10 2017-01-04 湖北欣和生物科技有限公司 The Application way of schizochytrium limacinum thalline residue

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103740775A (en) * 2013-06-05 2014-04-23 湖北欣和生物科技有限公司 Method for producing DHA grease by cyclic utilization of clear fermentation liquid of Schizochytrium limacimum
CN103695482A (en) * 2013-12-10 2014-04-02 南昌大学 Method for producing microalgae grease by utilizing algae residues generated after oil extraction
CN103981009A (en) * 2014-05-04 2014-08-13 厦门汇盛生物有限公司 Method for extracting intracellular grease by wall breaking of schizochytrium limacinum fermentation broth
CN106282030A (en) * 2016-08-10 2017-01-04 湖北欣和生物科技有限公司 The Application way of schizochytrium limacinum thalline residue

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113249289A (en) * 2021-05-26 2021-08-13 莱西市产业技术研究院 Method for recycling wastewater generated in PUFA (polyunsaturated fatty acid) production through microbial fermentation
CN115191518A (en) * 2022-06-09 2022-10-18 挪亚圣诺(太仓)生物科技有限公司 Method for preparing DHA algae oil powder feed additive by using fermentation filtrate

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Application publication date: 20180921