CN108557534B - A kind of coiled material automatic material connection method saved material - Google Patents
A kind of coiled material automatic material connection method saved material Download PDFInfo
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- CN108557534B CN108557534B CN201810414274.3A CN201810414274A CN108557534B CN 108557534 B CN108557534 B CN 108557534B CN 201810414274 A CN201810414274 A CN 201810414274A CN 108557534 B CN108557534 B CN 108557534B
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- coiled material
- certified products
- waste product
- coiled
- roll
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1944—Wrapping or packing material
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- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses a kind of coiled material automatic material connection methods saved material, it is related to field of packaging material, first coiled material let off roll and the second let off roll are involved in the first waste product coiled material and the second waste product coiled material respectively first, the first certified products coiled material and the second certified products coiled material are separately connected in the end of the end of the first waste product coiled material and the second waste product coiled material later, when being converted to the second coiled material by the first coiled material, first certified products roll position severing first coiled material of the cutting knife in the top close to the first certified products coiled material and the first waste product coiled material connector, splicing body splices the first certified products coiled material and the second coiled material, second let off roll discharges the second coiled material, enter waste product coiled material as transition in core bundling, change the method that certified products coiled material is directly involved in core by tradition, reduce the length of certified products coiled material in tailing after cutting, certified products coiled material is avoided to waste, it reduces Production cost.
Description
Technical field
The present invention relates to field of packaging material, more particularly to a kind of coiled material automatic material connection method saved material.
Background technique
In the processes such as full automatic winding, lamination, the bag making of packaging material, the process comprising releasing coil is generally adopted at present
With single releasing coil and double releasing coils；
Single releasing coil is shut down after material volume is finished by the way of reloading, and material strip cannot be used continuously, and increases equipment sky
Between idle, device efficiency is seriously affected；As shown in Fig. 2, when double releasing coils, using synchronous splicing or zero-speed splicing method,
First, which unreels rod and second, unreels rod rotation and unreels, and solves the problem of material strip cannot be used continuously, influence device efficiency, still
During coiled material automatic material connection, according to machine design structure from coiled material severing position to unreeling at least 4-5 meters of rod position
Material is not available, if process control is unreasonable, tailing is more, cannot use up material due to unreeling every time, is generated waste, is mentioned
High production cost.
Summary of the invention
The object of the present invention is to provide a kind of coiled material automatic material connection methods saved material, are deposited with solving the above-mentioned prior art
The problem of so that when splicing reduce tailing in certified products coiled material length, avoid coiled material from wasting, reduce production cost.
To achieve the above object, the present invention provides following schemes:
The present invention provides a kind of coiled material automatic material connection method saved material, puts including first for discharging the first coiled material
Winding up roller and the second let off roll for discharging the second coiled material, and first let off roll and the second let off roll rotation discharge institute
State the first coiled material and second coiled material；First is respectively set in first coiled material and walking in material tube diameter for second coiled material
Above limition orientation transfer roller and the second limition orientation transfer roller, the first limition orientation transfer roller and the second limition orientation transfer roller
It is provided with splicing body, first coiled material and second coiled material pass through the first limition orientation transfer roller and described respectively
The splicing body is passed through after two limition orientation transfer rollers, is provided with cutting knife on the splicing body；
The coiled material automatic material connection method saved material includes:
Step 1 makes first let off roll and second let off roll be involved in the first waste product coiled material and second respectively first
Waste product coiled material connects the first certified products coiled material in the end of the first waste product coiled material later and forms first coiled material, described
The end of second waste product coiled material connects the second certified products coiled material and forms second coiled material；
Step 2, first let off roll are walked before material terminates, and second coiled material is passed through the splicing body and fixation
The end of the second coiled material is stated in residence, when the connector of the first certified products coiled material and the first waste product coiled material walks material extremely close to described
When below cutting knife, the cutting knife in the top close to the first certified products coiled material and the first waste product coiled material connector the
First coiled material described in one certified products roll position severing, the splicing body splice the first certified products coiled material and the volume Two
Material, second let off roll discharge second coiled material；
Step 3, second let off roll are walked before material terminates, and first coiled material is passed through the splicing body and fixation
The end of the first coiled material is stated in residence, when the connector of the second certified products coiled material and the second waste product coiled material walks material extremely close to described
When below cutting knife, the cutting knife in the top close to the second certified products coiled material and the second waste product coiled material connector the
Second coiled material described in two certified products roll position severings, the splicing body splice the second certified products coiled material and the first volume
Material, first let off roll discharge first coiled material；
Step 4: one is repeated the above steps to step 3, until unreeling end.
Preferably, first coiled material and second coiled material walk that the first photoelectric probe and second are respectively set on material tube diameter
Photoelectric probe, first photoelectric probe and second photoelectric probe are respectively used to detect the first certified products coiled material and described
The connector of the connector of first waste product coiled material and the second certified products coiled material and the second waste product coiled material.
Preferably, first photoelectric probe and second photoelectric probe are separately positioned on first limition orientation and turn
The lower section of roller and the second limition orientation transfer roller.
Preferably, the first certified products coiled material, the first waste product coiled material, the second certified products coiled material and described second are given up
Product coiled material is paper or membrane material, and the first waste product coiled material described in step 4 and the second waste product coiled material are reused.
Preferably, the length of the first waste product coiled material and the second waste product coiled material is 4-5m.
Preferably, the first certified products coiled material and the first waste product coiled material are glued, the second certified products coiled material and described
Second waste product coiled material is glued.
Preferably, the splicing body include the first rubberizing unit and the second rubberizing unit, the first rubberizing unit and
The second rubberizing unit moves back and forth in the horizontal direction respectively, the first rubberizing unit and the second rubberizing unit
Movement for realizing the splicing body to the first certified products coiled material and second coiled material or the second certified products coiled material with
The clamping and splicing of first coiled material.
Preferably, the first certified products coiled material and second coiled material or the second certified products coiled material and first coiled material
Spliced by adhesive tape.
The present invention achieves following technical effect compared with the existing technology:
First coiled material let off roll and the second let off roll are involved in the first waste product coiled material and the second waste product coiled material respectively first, later
It is separately connected the first certified products coiled material and the second certified products coiled material in the end of the first waste product coiled material and the end of the second waste product coiled material,
When being converted to the second coiled material by the first coiled material, cutting knife is in the top close to the first certified products coiled material and the first waste product coiled material connector
First certified products roll position the first coiled material of severing, splicing body splices the first certified products coiled material and the second coiled material, the second let off roll are released
The second coiled material is put, when being converted to the first coiled material by the second coiled material, cutting knife is close to the second certified products coiled material and the second waste product coiled material
Second certified products roll position the second coiled material of severing of the top of connector, splicing body splice the second certified products coiled material and the first coiled material,
First let off roll discharges the first coiled material, enters waste product coiled material as transition in core bundling, changes tradition certified products coiled material is straight
The method for being involved in core is connect, reduces the length of certified products coiled material in tailing after cutting, avoids certified products coiled material from wasting, reduce production
Cost；
Coiled material, which is walked, is arranged photoelectric probe on material tube diameter, for detecting the connector of certified products coiled material and waste product coiled material, improves sanction
Cut positioning accuracy；Waste product coiled material is paper or membrane material, and is reused, and improves waste product coiled material utilization rate, further
Reduce production cost.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is coiled material automatic material connection device used in the coiled material automatic material connection method of the invention saved material；
Fig. 2 is coiled material automatic material connection device in the prior art.
In figure: 1 first let off roll, 2 second let off roll, 3 first coiled materials, 4 second coiled materials, 5 first limition orientation transfer rollers, 6
Second limition orientation transfer roller, 7 splicing bodies, 71 first rubberizing units, 72 second rubberizing units, 8 first photoelectric probes, 9 second
Photoelectric probe.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The object of the present invention is to provide a kind of coiled material automatic material connection methods saved material, are deposited with solving the above-mentioned prior art
The problem of so that when splicing reduce tailing in certified products coiled material length, avoid coiled material from wasting, reduce production cost.
Based on this, a kind of coiled material automatic material connection method saved material provided by the invention, including for discharging the first volume
First let off roll of material and the second let off roll for discharging the second coiled material, and the first let off roll and the second let off roll rotation release
First coiled material and the second coiled material；The first coiled material and the second coiled material walk to be respectively set in material tube diameter the first limition orientation transfer roller and
Splicing body, the first volume are provided with above second limition orientation transfer roller, the first limition orientation transfer roller and the second limition orientation transfer roller
Material and the second coiled material pass through splicing body, splicing body after the first limition orientation transfer roller and the second limition orientation transfer roller respectively
On be provided with cutting knife；
The coiled material automatic material connection method saved material includes:
Step 1 makes the first let off roll and the second let off roll be involved in the first waste product coiled material and the second waste product volume respectively first
Material connects the first certified products coiled material in the end of the first waste product coiled material later and forms the first coiled material, in the end of the second waste product coiled material
It connects the second certified products coiled material and forms the second coiled material；
Step 2, the first let off roll are walked before material terminates, the second coiled material are passed through splicing body and fixes the second coiled material
End, when the connector of the first certified products coiled material and the first waste product coiled material walks material to close to below cutting knife, cutting knife is close to the
First certified products roll position the first coiled material of severing of the top of one certified products coiled material and the first waste product coiled material connector, splicing body splicing
First certified products coiled material and the second coiled material, the second let off roll discharge the second coiled material；
Step 3, the second let off roll are walked before material terminates, the first coiled material are passed through splicing body and fixes the first coiled material
End, when the connector of the second certified products coiled material and the second waste product coiled material walks material to close to below cutting knife, cutting knife is close to the
Second certified products roll position the second coiled material of severing of the top of two certified products coiled materials and the second waste product coiled material connector, splicing body splicing
Second certified products coiled material and the first coiled material, the first let off roll discharge the first coiled material；
Step 4: repeat the above steps two and step 3, until unreeling end.
Enter waste product coiled material as transition in core bundling, changes the side that certified products coiled material is directly involved in core by tradition
Method reduces the length of certified products coiled material in tailing after cutting, avoids certified products coiled material from wasting, reduce production cost.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing and specific real
Applying mode, the present invention is described in further detail.
Embodiment 1
As shown in Figure 1, the present embodiment provides a kind of coiled material automatic material connection methods saved material, including for discharging first
First let off roll 1 of coiled material 3 and the second let off roll 2 for discharging the second coiled material 4, and the first let off roll 1 and the second let off roll 2
Rotation discharges the first coiled material 3 and the second coiled material 4, and the first coiled material 3 includes the first waste product coiled material and the first certified products coiled material, the second coiled material
4 include the second waste product coiled material and the second certified products coiled material；
The first limition orientation transfer roller 5 and the second limit are respectively set in material tube diameter in the first coiled material 3 and walking for the second coiled material 4
It is oriented to transfer roller 6, is provided with splicing body 7,3 He of the first coiled material above the first limition orientation transfer roller 5 and the second limition orientation transfer roller 6
Second coiled material 4 passes through splicing body 7, splicing body after the first limition orientation transfer roller 5 and the second limition orientation transfer roller 6 respectively
Cutting knife is provided on 7；First photoelectricity that is respectively arranged below of first limition orientation transfer roller 5 and the second limition orientation transfer roller 6 is visited
First 8 and second photoelectric probe 9, the first photoelectric probe 8 and the second photoelectric probe 9 be respectively used to detection the first certified products coiled material and first
The connector of the connector of waste product coiled material and the second certified products coiled material and the second waste product coiled material, improves the positioning accuracy of cutting；
Splicing body 7 includes the first rubberizing unit 71 and the second rubberizing unit 72, the first rubberizing unit 71 and the second rubberizing
Unit 72 moves back and forth in the horizontal direction respectively, and the movement of the first rubberizing unit 71 and the second rubberizing unit 72 is for realizing spelling
Clamping and splicing of the connection mechanism 7 to the first certified products coiled material and the second coiled material 4 or the second certified products coiled material and the first coiled material 3.
The coiled material automatic material connection method saved material includes:
Step 1 makes the first let off roll 1 and the second let off roll 2 be involved in 4-5m the first waste product coiled material and second respectively first and gives up
Product coiled material is glued the first certified products coiled material in the end of the first waste product coiled material later and forms the first coiled material 3, in the second waste product coiled material
It is glued the second certified products coiled material and forms the second coiled material 4 in end.
Step 2, the first let off roll 1 are walked before material terminates, the second coiled material 4 are passed through splicing body 7 and fixes the second coiled material
4 end, after the first photoelectric probe 8 detects the connector of the first certified products coiled material and the first waste product coiled material, by PLC control program
And the connector of electrical and pneumatic mechanism controls the first certified products coiled material and the first waste product coiled material walks material to close to below cutting knife, cuts
Knife the top close to the first certified products coiled material and the first waste product coiled material connector first the first coiled material of certified products roll position severing 3,
Splicing body 7 is spliced the first certified products coiled material and the second coiled material 4 by adhesive tape, and the second let off roll 2 discharges the second coiled material 4.
Step 3, the second let off roll 2 are walked before material terminates, the first coiled material 3 are passed through splicing body 7 and fixes the first coiled material
3 end, after the second photoelectric probe 9 detects the connector of the second certified products coiled material and the second waste product coiled material, by PLC control program
And the connector of electrical and pneumatic mechanism controls the second certified products coiled material and the second waste product coiled material walks material to close to below cutting knife, cuts
Knife the top close to the second certified products coiled material and the second waste product coiled material connector second the second coiled material of certified products roll position severing 4,
Splicing body 7 is spliced the second certified products coiled material and the first coiled material 3 by adhesive tape, and the first let off roll 1 discharges the first coiled material 3.
Enter waste product coiled material as transition in core bundling, changes the side that certified products coiled material is directly involved in core by tradition
Method reduces the length of certified products coiled material in tailing after cutting, avoids certified products coiled material from wasting, reduce production cost.
First certified products coiled material, the first waste product coiled material, the second certified products coiled material and the second waste product coiled material are paper or membrane material
Deng other can be coiled material.
Step 4: one is repeated the above steps to step 3, until end is unreeled, so that the available certified products coiled material benefit of entire coiled material
Reach maximum with rate.
The first waste product coiled material and the second waste product coiled material are reused, it is involved in the first let off roll 1 respectively and is unreeled with second
Roller 2 improves waste product coiled material utilization rate, further decreases production cost.
It should be noted that the length of the first waste product coiled material and the second waste product coiled material in the present invention is not with the present embodiment
The length of limit, the first waste product coiled material and the second waste product coiled material can be adjusted according to equipment design structure, representative value 4-5m, as long as energy
Realize the length that certified products coiled material in tailing is reduced when splicing of the present invention, equally, waste product coiled material and the material of certified products coiled material are set
It sets and is not limited to this embodiment, waste product coiled material and certified products coiled material can may be not same material for same material, as long as
It is able to achieve the connection of waste product coiled material Yu certified products coiled material.
Specific examples are applied in the present invention, and principle and implementation of the present invention are described, above embodiments
Illustrate to be merely used to help understand method and its core concept of the invention；At the same time, for those skilled in the art, according to
According to thought of the invention, there will be changes in the specific implementation manner and application range.In conclusion the content of the present specification
It should not be construed as limiting the invention.
Claims (8)
1. a kind of coiled material automatic material connection method saved material, it is characterised in that: put including first for discharging the first coiled material
Winding up roller and the second let off roll for discharging the second coiled material, and first let off roll and the second let off roll rotation discharge institute
State the first coiled material and second coiled material；First is respectively set in first coiled material and walking in material tube diameter for second coiled material
Above limition orientation transfer roller and the second limition orientation transfer roller, the first limition orientation transfer roller and the second limition orientation transfer roller
It is provided with splicing body, first coiled material and second coiled material pass through the first limition orientation transfer roller and described respectively
The splicing body is passed through after two limition orientation transfer rollers, is provided with cutting knife on the splicing body；
The coiled material automatic material connection method saved material includes:
Step 1 makes first let off roll and second let off roll be involved in the first waste product coiled material and the second waste product respectively first
Coiled material connects the first certified products coiled material in the end of the first waste product coiled material later and forms first coiled material, described second
The end of waste product coiled material connects the second certified products coiled material and forms second coiled material；
Step 2, first let off roll are walked before material terminates, and second coiled material is passed through the splicing body and permanent domicile
The end for stating the second coiled material is walked material when the connector of the first certified products coiled material and the first waste product coiled material and is extremely cut close to described
When below knife, the cutting knife the top close to the first certified products coiled material and the first waste product coiled material connector first just
First coiled material described in product roll position severing, the splicing body splice the first certified products coiled material and second coiled material, institute
It states the second let off roll and discharges second coiled material；
Step 3, second let off roll are walked before material terminates, and first coiled material is passed through the splicing body and permanent domicile
The end for stating the first coiled material is walked material when the connector of the second certified products coiled material and the second waste product coiled material and is extremely cut close to described
When below knife, the cutting knife the top close to the second certified products coiled material and the second waste product coiled material connector second just
Second coiled material described in product roll position severing, the splicing body splice the second certified products coiled material and first coiled material, institute
It states the first let off roll and discharges first coiled material；
Step 4: one is repeated the above steps to step 3, until unreeling end.
2. a kind of coiled material automatic material connection method saved material according to claim 1, it is characterised in that: the first volume
Material and second coiled material walk that the first photoelectric probe and the second photoelectric probe are respectively set on material tube diameter, first photoelectric probe
It is respectively used to detect connector and the institute of the first certified products coiled material and the first waste product coiled material with second photoelectric probe
State the connector of the second certified products coiled material and the second waste product coiled material.
3. a kind of coiled material automatic material connection method saved material according to claim 2, it is characterised in that: first light
Electric probe and second photoelectric probe are separately positioned on the first limition orientation transfer roller and the second limition orientation transfer roller
Lower section.
4. a kind of coiled material automatic material connection method saved material according to claim 1, it is characterised in that: described first just
Product coiled material, the first waste product coiled material, the second certified products coiled material and the second waste product coiled material are paper or membrane material, step
First waste product coiled material described in rapid four and the second waste product coiled material are reused.
5. a kind of coiled material automatic material connection method saved material according to claim 1, it is characterised in that: described first is useless
The length of product coiled material and the second waste product coiled material is 4-5m.
6. a kind of coiled material automatic material connection method saved material according to claim 1, it is characterised in that: described first just
Product coiled material and the first waste product coiled material are glued, and the second certified products coiled material and the second waste product coiled material are glued.
7. a kind of coiled material automatic material connection method saved material according to claim 1, it is characterised in that: the splicing machine
Structure includes the first rubberizing unit and the second rubberizing unit, and the first rubberizing unit and the second rubberizing unit are respectively in level
It is moved back and forth on direction, the movement of the first rubberizing unit and the second rubberizing unit is for realizing the splicing body pair
The clamping and splicing of the first certified products coiled material and second coiled material or the second certified products coiled material and first coiled material.
8. a kind of coiled material automatic material connection method saved material according to claim 7, it is characterised in that: described first just
Product coiled material and second coiled material or the second certified products coiled material and first coiled material are spliced by adhesive tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810414274.3A CN108557534B (en) | 2018-05-03 | 2018-05-03 | A kind of coiled material automatic material connection method saved material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810414274.3A CN108557534B (en) | 2018-05-03 | 2018-05-03 | A kind of coiled material automatic material connection method saved material |
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| CN108557534A CN108557534A (en) | 2018-09-21 |
| CN108557534B true CN108557534B (en) | 2019-06-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109179029B (en) * | 2018-10-25 | 2020-08-21 | 安徽省临泉县康悦电子科技有限公司 | Capacitor film production tape splicing device capable of improving utilization rate |
| CN110654061B (en) * | 2019-09-24 | 2021-03-19 | 湖北永琻环保科技有限公司 | Paper cup processing device and method |
| CN110899372B (en) * | 2019-12-05 | 2024-08-20 | 昆山一鼎工业科技有限公司 | Full-automatic material receiving machine and material receiving method thereof |
| CN111392474B (en) * | 2020-03-26 | 2022-02-18 | 杭州数创自动化控制技术有限公司 | High-precision material receiving device and method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2372292Y (en) * | 1999-07-02 | 2000-04-05 | 邱华燊 | Coil continuous feeding device |
| JP5133817B2 (en) * | 2008-09-01 | 2013-01-30 | 株式会社テクノスマート | Lead sheet joining method and joining equipment |
| CN202245455U (en) * | 2011-10-12 | 2012-05-30 | 安庆市恒昌机械制造有限责任公司 | Simple splicing device |
| CN102502301B (en) * | 2011-11-11 | 2014-07-23 | 广东百顺纸品有限公司 | Method for splicing coil ends automatically |
| CN202670837U (en) * | 2012-06-14 | 2013-01-16 | 云南通海汉光包装工业有限公司 | Standby paper injection device of transfer paper compound machine |
| CN205616304U (en) * | 2016-04-29 | 2016-10-05 | 云南兴亮实业有限公司 | Compounding machine festival paper device |
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