CN108556460A - Full-automatic roll-to-roll UV nano impressions equipment complex - Google Patents
Full-automatic roll-to-roll UV nano impressions equipment complex Download PDFInfo
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- CN108556460A CN108556460A CN201810185436.0A CN201810185436A CN108556460A CN 108556460 A CN108556460 A CN 108556460A CN 201810185436 A CN201810185436 A CN 201810185436A CN 108556460 A CN108556460 A CN 108556460A
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- impression materials
- equipment complex
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F5/00—Rotary letterpress machines
- B41F5/24—Rotary letterpress machines for flexographic printing
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Abstract
The invention discloses a kind of full-automatic roll-to-roll UV nano impressions equipment complexes, including discharge mechanism, the intelligent adhesive dispensing device of accurate control, eindruckwerk, photocuring mechanism, fully-automatic intelligent air cooling mechanism and the receiving mechanism set gradually;The discharge mechanism includes the first discharging roll and the second discharging roll, the receiving mechanism includes the first receiving volume and the second receiving volume, winding can be transmitted to the impression materials of the first receiving volume on first discharging roll, the impression materials are transparent material, winding can be transmitted to the texture film of the second receiving volume on second discharging roll, the impression materials mutually compress to form composite material with the texture film, and the composite material passes sequentially through the eindruckwerk, the photocuring mechanism, the fully-automatic intelligent air cooling mechanism;Device structure is simple, and intellectualized operation, work efficiency is high, and coining precision is high, and the pattern of imprintable sizes reduces plant maintenance number, improves continuous working period.
Description
Technical field
The present invention relates to Embosser fields, are set in particular it relates to which automatically roll-to-roll UV nano impressions are compound
It is standby.
Background technology
Nano impression is a kind of high efficiency method of manufacture nano-device, has the characteristics that low cost, high yield, low cost.
Nanometer embossing includes mainly three kinds of hot padding, Microcontact printing and ultraviolet stamping at present.Roll-to-roll nanometer embossing can
With continuous embossed nano-pattern on the elastic material of large area, and opposite traditional technology productivity greatly improves.Traditional pressure
India and China, the coining of large area need to apply very big external force, this external force can destroy template and template and sample is made to adhere to
Together.Required embossing force greatly reduces in roll-to-roll nanometer embossing, and the separation process of template and sample is stripping
Process, strength smaller, defect are less.
Since the contact area of impression materials and anilox roll is small in current nano-imprinting apparatus, larger figure cannot be imprinted
Case, while the pressing force of impression materials and anilox roll is smaller so that coining is unintelligible, when pressing force is larger, is coated in coining
Glue on material is easily sticked in anilox roll, influences next imprint process.
Invention content
Technical problem underlying to be solved by this invention is to provide full-automatic roll-to-roll UV nano impressions equipment complex, the hair
Bright device structure is simple, and intellectualized operation, work efficiency is high, and coining precision is high, the pattern of imprintable sizes, with texture film
Impression materials are imprinted instead of anilox roll, glue is avoided to be attached in anilox roll, ensure equipment continuous work.
Technical solution is used by the present invention solves above-mentioned technical problem:Automatically roll-to-roll UV nano impressions are compound sets
It is standby,
Including the discharge mechanism, the intelligent adhesive dispensing device of accurate control, eindruckwerk, photocuring mechanism, full-automatic set gradually
Intelligent air-cooled mechanism and receiving mechanism;
The discharge mechanism includes the first discharging roll and the second discharging roll, and the receiving mechanism includes the first receiving volume and the
Two receiving volumes, on first discharging roll winding can be transmitted to the impression materials of the first receiving volume, the impression materials are
Bright material, on second discharging roll winding can be transmitted to the texture film of the second receiving volume, the impression materials and the line
Reason film mutually compresses to form composite material, and the composite material passes sequentially through the eindruckwerk, the photocuring mechanism, described complete
Automated intelligent air cooling mechanism;
The intelligent adhesive dispensing device of accurate control can dispensing in the surface to fit with the texture film on the impression materials
On;
The eindruckwerk includes big transfer roller and rubber roller, the are moved in the first accurate control squeezed respectively with the big transfer roller
Rubber roller is moved in two accurate controls, and the texture film and the eindruckwerk are controlled by the big transfer roller and first precision
Dynamic rubber roller or the second accurate control carry out fitting coining between moving rubber roller;
The photocuring mechanism includes the first LED cure lamps, and the first LED cure lamps are attached to described big for solidification
Impression materials on transfer roller.
Further, further include optics intelligent measurement mechanism, optics intelligent measurement mechanism is located at the fully-automatic intelligent
Between air cooling mechanism and the receiving mechanism.
Further, further include horizontal transport area, several guide rollers, which are arranged, in the horizontal transport area makes impression materials keep water
Flat transmission state.
Further, the fully-automatic intelligent air cooling mechanism is located at the horizontal transport area.
Further, the photocuring mechanism further includes being located at the 2nd LED cure lamps in the horizontal transport area, and described second
LED cure lamps and the fully-automatic intelligent air cooling mechanism are located at the top of impression materials.
Further, further include the glue container for accommodating glue, the glue container and the accurate intelligent adhesive dispensing device of control
It is connected.
Further, first discharging roll is located at below second discharging roll, and first receiving volume is located at described the
Below two receiving volumes.
Further, rubber roller is moved in the described first accurate control and the second accurate control moves rubber roller and is located at described big turn
The opposite sides up and down of roller.
Further, the described first accurate dynamic rubber roller of control moves the pivot center of rubber roller positioned at same with the described second accurate control
On one perpendicular.Pressing force and contact area of the composite material on big transfer roller are improved, coining effect is more preferable.
Further, further include several tension controllers compressed with the texture film or the impression materials.
In conclusion beneficial effects of the present invention are:Device structure is simple, and intellectualized operation, work efficiency is high, coining essence
Degree is high, the pattern of imprintable sizes, reduces plant maintenance number, improves continuous working period.
Description of the drawings
Fig. 1 is the structural schematic diagram of equipment in embodiment.
In figure, the corresponding component names of each reference numeral are:10, the first discharging roll;11, the second discharging roll;20, first
Receiving volume;21, the second receiving volume;30, the intelligent adhesive dispensing device of accurate control;31, glue container;40, big transfer roller;41, first is accurate
Rubber roller is moved in control;42, rubber roller is moved in the second accurate control;50, the first LED cure lamps;51, the 2nd LED cure lamps;60, full-automatic
Intelligent air-cooled mechanism;70, impression materials;71, texture film;80, optics intelligent measurement mechanism;90, tension controller;91, horizontal
Transmission range;92, guide roller.
Specific implementation mode
In order to better understand the content of the present invention, it is described further with reference to specific embodiments and the drawings.Ying Li
Solution, these embodiments are only used for that the present invention is further described, rather than limit the scope of the invention.In addition, it should also be understood that,
After having read content of the present invention, person skilled in art makes some nonessential changes or adjustment to the present invention,
Still fall within protection scope of the present invention.
Embodiment
Full-automatic roll-to-roll UV nano impressions equipment complex, referring to Fig. 1,
Including set gradually discharge mechanism, the intelligent adhesive dispensing device 30 of accurate control, eindruckwerk, photocuring mechanism, it is complete from
Dynamic intelligent air-cooled mechanism 60 and receiving mechanism;
Discharge mechanism includes the first discharging roll 10 and the second discharging roll 11, and receiving mechanism includes the first receiving volume 20 and second
Receiving volume 21, on the first discharging roll 10 winding can be transmitted to the impression materials 70 of the first receiving volume 20, impression materials 70 are
Bright material, on the second discharging roll 11 winding can be transmitted to the texture film 71 of the second receiving volume 21, impression materials 70 and texture film
71 phases compress to form composite material, and composite material passes sequentially through eindruckwerk, photocuring mechanism, fully-automatic intelligent air cooling mechanism
60;Texture film 71 is transparent material;
The intelligent adhesive dispensing device of precision control 30 can dispensing on the surface to fit with texture film 71 on impression materials 70;Also wrap
Glue container 31 is included, glue container 31 controls intelligence adhesive dispensing device 30 with precision and connect, for being accurate control intelligence adhesive dispensing device 30
Glue is provided.
Eindruckwerk includes that rubber roller 41, second is moved in big transfer roller 40 and the first accurate control squeezed respectively with big transfer roller 40
Rubber roller 42 is moved in precision control, and texture film 71 and eindruckwerk move rubber roller 41 or the by big transfer roller 40 and the first accurate control
Two accurate controls carry out fitting coining between moving rubber roller 42;
Photocuring mechanism includes the first LED cure lamps 50, and the first LED cure lamps 50 are attached to the big transfer roller for curing
Impression materials 70 on 40.
Further, further include optics intelligent measurement mechanism 80, it is air-cooled that optics intelligent measurement mechanism 80 is located at fully-automatic intelligent
Between mechanism 60 and receiving mechanism.
Further, further include horizontal transport area 91, several guide rollers 92, which are arranged, in horizontal transport area 91 makes impression materials 70 protect
Hold horizontal transport state.
Further, dynamic air cooling mechanism is located at horizontal transport area 91 entirely.
Further, photocuring mechanism further includes the 2nd LED cure lamps 51 positioned at horizontal transport area 91, the 2nd LED solidifications
Lamp 51 and fully-automatic intelligent air cooling mechanism 60 are located at the top of impression materials 70.
Further, further include the glue container 31 for accommodating glue, glue container 31 and precision control 30 phase of intelligent adhesive dispensing device
Even.
Further, the first discharging roll 10 is located at 11 lower section of the second discharging roll, and the first receiving volume 20 is located at the second receiving volume 21
Lower section.
Further, the first precision control moves rubber roller 41 and is located at the upper of big transfer roller 40 with the second accurate dynamic rubber roller 42 that controls
Lower opposite sides.
Further, the pivot center that rubber roller 42 is moved in the first accurate dynamic 41 and second accurate control of rubber roller of control is located at same erect
In straight plane.
Further, further include several tension controllers 90 compressed with texture film 71 or impression materials 70.
Operation principle is as follows:First discharging roll 10 export impression materials 70 successively by the intelligent adhesive dispensing device 30 of accurate control,
Eindruckwerk, photocuring mechanism, fully-automatic intelligent air cooling mechanism 60, optics intelligent measurement mechanism 80, are finally transferred to the first receipts
In material volume 20;Second discharging roll 11 exports texture film 71 and passes through eindruckwerk, photocuring mechanism, fully-automatic intelligent Air cooler successively
Structure 60, optics intelligent measurement mechanism 80, are finally transferred in the second material volume;
In 70 upper surface dispensing of impression materials when intelligent by the accurate control adhesive dispensing device 30 of impression materials 70, then texture film
71 and impression materials 70 moved between rubber roller 41 and big transfer roller 40 into the first accurate control simultaneously, texture film 71 and impression materials 70
Mutually it is close into composite material, while the textured pattern on texture film 71 is stamped on the glue of 70 upper surface of impression materials,
Composite material, which is attached on big transfer roller 40 after rotation half cycle, to be entered between the second accurate controllable braking rubber roller and big transfer roller 40, simultaneously
First LED cure lamps 50 irradiate the composite material on big transfer roller 40 so that the glue curing molding after being imprinted on impression materials 70;
Then composite material enters horizontal transport area 91, is cured again under the irradiation of the 2nd LED cure lamps 51, in fully-automatic intelligent
60 times air-cooled operations of progress of air cooling mechanism;Then composite material is separated into texture film 71 and impression materials 70, and texture film 71 is passed
It transports in the second receiving volume 21, impression materials 70 are detected by optics intelligent measurement mechanism 80, are finally transmitted to the first receipts
In material volume 20.
As described above, the present invention can be realized preferably.
Claims (10)
1. full-automatic roll-to-roll UV nano impressions equipment complex, which is characterized in that
Including the discharge mechanism, the intelligent adhesive dispensing device (30) of accurate control, eindruckwerk, photocuring mechanism, full-automatic set gradually
Intelligent air-cooled mechanism (60) and receiving mechanism;
The discharge mechanism includes the first discharging roll (10) and the second discharging roll (11), and the receiving mechanism includes the first receiving volume
(20) and the second receiving volume (21), winding can be transmitted to the coining material of the first receiving volume (20) on first discharging roll (10)
Expect (70), the impression materials (70) are transparent material, and the second rewinding can be transmitted to by being wound on second discharging roll (11)
The texture film (71) of (21) is rolled up, the impression materials (70) mutually compress with the texture film (71) and form composite material, described multiple
Condensation material passes sequentially through the eindruckwerk, the photocuring mechanism, the fully-automatic intelligent air cooling mechanism (60);
The intelligent adhesive dispensing device (30) of accurate control can dispensing in being affixed with the texture film (71) on the impression materials (70)
On the surface of conjunction;
The eindruckwerk includes that glue is moved in big transfer roller (40) and the first accurate control squeezed respectively with the big transfer roller (40)
Rubber roller (42) is moved in roller (41), the second accurate control, and the texture film (71) and the eindruckwerk pass through the big transfer roller
(40) it carries out being bonded coining between rubber roller (41) is moved in the described first accurate control or rubber roller (42) is moved in the second accurate control;
The photocuring mechanism includes the first LED cure lamps (50), and the first LED cure lamps (50) are attached to institute for curing
State the impression materials (70) on big transfer roller (40).
2. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that further include optics
Intelligent measurement mechanism (80), optics intelligent measurement mechanism (80) be located at the fully-automatic intelligent air cooling mechanism (60) with it is described
Between receiving mechanism.
3. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that further include level
Transmission range (91), several guide rollers (92), which are arranged, in the horizontal transport area (91) makes impression materials (70) keep horizontal transport shape
State.
4. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 3, which is characterized in that described full-automatic
Intelligent air-cooled mechanism (60) is located at the horizontal transport area (91).
5. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 4, which is characterized in that the photocuring
Mechanism further includes the 2nd LED cure lamps (51) positioned at the horizontal transport area (91), the 2nd LED cure lamps (51) and
The fully-automatic intelligent air cooling mechanism (60) is located at the top of impression materials (70).
6. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that further include accommodating
The glue container (31) of glue, the glue container (31) are connected with the accurate intelligent adhesive dispensing device (30) of control.
7. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that described first puts
Material volume (10) is located at below second discharging roll (11), and first receiving volume (20) is located under second receiving volume (21)
Side.
8. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that first essence
Rubber roller (41) is moved in close control and the second accurate control moves rubber roller (42) and is located at the opposite up and down of the big transfer roller (40)
Both sides.
9. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that first essence
Close control is moved the pivot center that rubber roller (41) moves rubber roller (42) with the described second accurate control and is located on same perpendicular.
10. full-automatic roll-to-roll UV nano impressions equipment complex according to claim 1, which is characterized in that if further including
The dry tension controller (90) compressed with the texture film (71) or the impression materials (70).
Priority Applications (1)
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CN201810185436.0A CN108556460A (en) | 2018-03-07 | 2018-03-07 | Full-automatic roll-to-roll UV nano impressions equipment complex |
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CN201810185436.0A CN108556460A (en) | 2018-03-07 | 2018-03-07 | Full-automatic roll-to-roll UV nano impressions equipment complex |
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CN201810185436.0A Pending CN108556460A (en) | 2018-03-07 | 2018-03-07 | Full-automatic roll-to-roll UV nano impressions equipment complex |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030088307A (en) * | 2002-05-14 | 2003-11-19 | 심용식 | Optical film production device |
CN101943859A (en) * | 2010-07-13 | 2011-01-12 | 苏州苏大维格光电科技股份有限公司 | Reel-to-reel ultraviolet nanometer coining device and method |
CN202293588U (en) * | 2011-10-10 | 2012-07-04 | 星光印刷(苏州)有限公司 | Printing mechanism suitable for relief press |
CN103213377A (en) * | 2013-03-29 | 2013-07-24 | 山东泰宝防伪技术产品有限公司 | Anti-counterfeiting mark positioning compound transfer device for inserting coil substrate |
CN104608370A (en) * | 2015-02-09 | 2015-05-13 | 上海交通大学 | Roll-to-roll based UV cured polymer film surface microstructure processing system and method |
KR101671902B1 (en) * | 2015-04-29 | 2016-11-03 | 부산대학교 산학협력단 | Planar Lightwave Circuit using Combined Process with Roll to Roll and Lamination and Apparatus and Method for Manufacturing the same |
CN207901826U (en) * | 2018-03-07 | 2018-09-25 | 宁波微迅新材料科技有限公司 | Full-automatic roll-to-roll UV nano impressions equipment complex |
-
2018
- 2018-03-07 CN CN201810185436.0A patent/CN108556460A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030088307A (en) * | 2002-05-14 | 2003-11-19 | 심용식 | Optical film production device |
CN101943859A (en) * | 2010-07-13 | 2011-01-12 | 苏州苏大维格光电科技股份有限公司 | Reel-to-reel ultraviolet nanometer coining device and method |
CN202293588U (en) * | 2011-10-10 | 2012-07-04 | 星光印刷(苏州)有限公司 | Printing mechanism suitable for relief press |
CN103213377A (en) * | 2013-03-29 | 2013-07-24 | 山东泰宝防伪技术产品有限公司 | Anti-counterfeiting mark positioning compound transfer device for inserting coil substrate |
CN104608370A (en) * | 2015-02-09 | 2015-05-13 | 上海交通大学 | Roll-to-roll based UV cured polymer film surface microstructure processing system and method |
KR101671902B1 (en) * | 2015-04-29 | 2016-11-03 | 부산대학교 산학협력단 | Planar Lightwave Circuit using Combined Process with Roll to Roll and Lamination and Apparatus and Method for Manufacturing the same |
CN207901826U (en) * | 2018-03-07 | 2018-09-25 | 宁波微迅新材料科技有限公司 | Full-automatic roll-to-roll UV nano impressions equipment complex |
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TA01 | Transfer of patent application right |
Effective date of registration: 20210104 Address after: 315000 Yunlong Zhen Shiqiao Cun, Yinzhou District, Ningbo City, Zhejiang Province Applicant after: Tang Hong Weixun New Material Technology Co.,Ltd. Address before: 315000 3rd floor, building 3, 219 Jianghu Road, Jiangbei District, Ningbo City, Zhejiang Province Applicant before: NINGBO VENATION NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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