CN108555246A - A kind of steel ball cast-separation-polishing and verifying attachment - Google Patents
A kind of steel ball cast-separation-polishing and verifying attachment Download PDFInfo
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- CN108555246A CN108555246A CN201810305546.6A CN201810305546A CN108555246A CN 108555246 A CN108555246 A CN 108555246A CN 201810305546 A CN201810305546 A CN 201810305546A CN 108555246 A CN108555246 A CN 108555246A
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- polishing
- steel ball
- ball
- steel
- cast
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
- B22D31/007—Tumbling mills
Abstract
The invention discloses a kind of steel balls to pour into a mould separation polishing and verifying attachment, belongs to abrasion-proof steel ball production technical field.The present invention includes casting device, ball sand separating apparatus, automatic polishing device and the appearance test device set gradually along process, casting device includes the moulding mould and casting mold being used cooperatively, precision molding first is carried out to cast chamber, simple operations can realize the purpose that moulding is carried out to steel ball casting mold；Ball sand separating apparatus, automatic polishing device and appearance test device carry out ball sand separation, polishing using steel ball dead weight and are examined from rolling respectively, since steel ball autologous density is larger, when hitting mutually, enough destructive power can be generated to detach the steel ball in module and realize ball sand separation, in polishing process, mutual polishing effect between steel ball is also better than general grinding device, and ball sand separation and polishing only need to provide the power of rotation.Solve the problems, such as that steel ball production line cast difficulty is high, risk is big, artificial cast low precision.
Description
The present patent application is divisional application, parent application number：2017101106810；Female case title：A kind of abrasion-proof steel ball life
Production system；Parent application day：2017-02-28.
Technical field
The invention belongs to abrasion-proof steel ball production technical field more particularly to a kind of steel ball cast-separation-polishings and inspection
Device.
Background technology
Steel ball is the general term of steel ball, steel section and special-shaped abrasive body.Divide from shape, circular ball, capsule ball, ellipse can be divided into
Ball, yin and yang sphere, hollow ball, many-sided ball, mostly scarce ball etc..The steel ball mode of production generally has forging, rolling, semi-solid forming and casting
Make four major class.Since history is along practising and mining processing industry some special use condition and integrated environment, backgrounds, in these industries
In, steel ball occupies sizable ratio with rolling ball.Then there is semi-solid forming unconventional casting, non-simple die casting can explain
Clear feature, with a kind of like casting, seemingly forging, the advanced technology that casting forging advantage haves both at the same time is formed by excellent properties and causes people
Concern.And the steel ball casting then mode of production simple with its, flexible, reliable, it is easy to accomplish the expansion of Low investment large-scale production
The advantage of opening, especially when expert and engineer design in face of converter with various advanced technologies and alloy composition, performance is endless
Imagination, go to create one and another more novel, more advanced kind, to meet sense of accomplishment caused by Competitive Needs, more
Non- ordinary person can know from experience.The high performance-price ratio of natural steel ball and the potentiality of sustainable development make current and crush industry
Especially cement crushes the main force taken as own duty in the industrial ball mode of production.
With the development of science and technology, present abrasion-proof steel ball factory generally uses flow line production, is improving production efficiency
The labor intensity of worker is reduced simultaneously.But in line flow procedure, difficulty is high in molten iron casting to mold, it is easy to because
Mold displacement error causes cast accident to generate, therefore, for medium-sized and small enterprises, artificial cast also generally existing, but it is artificial
Cast needs to pour into a mould after first carrying out moulding with moulding sand to casting mold, and existing mode is manually in casting mold
Middle moulding causes low precision, efficiency low.
Moreover, steel ball during processing, needs to carry out sanding and polishing to it using special equipment, to reach steel ball
Best use effect.The larger steel ball of specification is generally polished using grinder buffing, and the smaller steel ball of specification is generally using whipping
Bucket sanding and polishing, so-called bucket of whipping is the cylindrical shape polishing case that a kind of inner cavity is provided with polishing layer, when polishing case rotation, steel ball is allowed to exist
Its inner wall rolls, and reaches polishing effect with interior wall friction.But common polishing chamber interior wall is simple arc surface, area of polishing
Small, grinding efficiency is low.
Due to the step of all being selected without progress substandard products in the separation of steel ball, polishing process, the steel ball of sanding and polishing out
The substandard products that can have the defects of burning into sand, slag inclusion, hole, mismatch exist, therefore it is also that technical staff needs to examine that how substandard products, which are selected,
The technical issues of worry, and the density of steel ball is larger, when batch production, hand picking and examine it is time-consuming and laborious, and while examining need
Entire sphere is overturn back and forth, and production efficiency is not high.Existing platform of selecting is monolithic construction, heavier, flexibility and
Mobility is poor.
Through retrieval, the patent document of Chinese Patent Application No. 201310607198.5, publication date 2014.04.02 discloses
A kind of abrasion-proof steel ball production line auxiliary casting device, including cast smelting furnace and ball swage, the cast smelting furnace are fixed on holder
On, the holder is connected by upright bar with track, and the parallel track is set in the ball swage direction of motion, the track
There are casting trolley, casting trolley centre position that flow diverter is installed.The advantageous effect of the invention is：The invention passes through cast
Trolley assists abrasion-proof steel ball assembly line casting process, can easily control cast precision by adjusting casting trolley, avoid stream
The problem of molten iron is easily spilt in waterline casting process improves impact force of the molten iron to cavity by the drainage of flow diverter,
To improve the mechanical performance of production steel ball.Although the invention flow diverter plays drainage, but also function to molten steel simultaneously and dissipate
The effect of heat reduces the liquid steel temperature before cast, also can cause harmful effect to the mechanical performance of steel ball.
The patent document of Chinese Patent Application No. 201220681009.X, publication date 2013.7.3 disclose outside a kind of steel ball
Appearance quality examines table, including desk, is equipped with the gusset plate of upper coaming plate, lower coaming plate and both sides above the edge of desk, desktop and upper
The gusset plate of coaming plate, lower coaming plate and both sides constitutes the container for containing steel ball, and desktop tilts, and the eminence of adjacent desktop is equipped with one piece
Low-lying inclined-plane for exporting steel ball, the extreme lower position on the inclined-plane are outlet, further include for by bottom steel ball along inclined table
Face is transported to the flat mouth shovel of outlet.Further include parting bead, which is arranged on inclined desktop, and container is divided into memory block and inspection
Area, low-lying inclined-plane are tested, is equipped with for the channel by steel ball close to lower coaming plate between memory block and inspection area.The inclination of inspection area
Desktop is frosted glass, and headlamp is equipped under the frosted glass.Illumination reflector lamp is equipped with above inspection area.Parting bead is parallel to desk gusset
Plate and distance between the two are more than the width of flat mouth shovel.The utility model tilt desktop be frosted glass, due to steel ball density compared with
Greatly, it is easy to break frosted glass and the service using life is caused not grow.
Invention content
1. technical problems to be solved by the inivention
For existing in the prior art, steel ball production line cast difficulty is high, risk is big, manually pours into a mould low precision, efficiency
Low, ball burnishing inefficient, noise are big, after polishing in checkout procedure, hand picking and examine time-consuming and laborious and existing select
Platform is excessively heavy and the problems such as mobility is poor, the present invention provides a kind of steel ball cast-separation-polishing and verifying attachments.
It is used cooperatively by moulding mould and casting mold, reaches the steel ball moulding of batch production unanimously purpose with high accuracy；And lead to
It crosses and steel ball dead weight principle is made full use of to carry out ball sand separation, polishing respectively and examined from rolling, improve production efficiency.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention is：
A kind of steel ball cast-separation-polishing and verifying attachment include casting device, the ball sand set gradually along process
Separator, automatic polishing device and appearance test device, the casting device include the moulding mould being used cooperatively and cast
Mold first carries out precision molding to cast chamber, and simple operations can realize the purpose that moulding is carried out to steel ball casting mold, and
When batch production, moulding is consistent, and precision is high；The ball sand separating apparatus, automatic polishing device and appearance test device utilize
Steel ball dead weight carries out ball sand separation, polishing and is examined from rolling respectively,, can when hitting mutually since steel ball autologous density is larger
Enough destructive power are generated to detach the steel ball in module and realize ball sand separation, it is mutual between steel ball in polishing process
Polishing effect is also better than general grinding device, and ball sand separation and polishing only need to provide the power of rotation；Election process
In, then an inclined platform is only needed, rolling can reach the purpose that comprehensive observation is selected certainly by steel ball.
Preferred scheme, the moulding mould include dynamic model, cover half, square set, symmetrical mandril, square set
2 cross bars of bottom, connecting rod, drive link, foot pedal and 2 gussets for connecting 2 cross bars；The casting mold include upper mold,
Lower die, the upper die and lower die setting symmetrical above and below, in a circular table shape, the trapezoidal structure in section are evenly distributed with by proximal edge
The molten steel chamber of hemispherical concave, can ensure as possible molten steel chamber to extraneous thickness consistency and and the thickness can be reduced, make
Rapid heat dissipation when molten steel cools down, achievees the effect that chilling, and middle part is the molding sand chamber of recessed annular, makes moulding sand in intracavitary moulding,
And molten steel runner is drawn by moulding mould, it is provided with the sand inlet communicated up and down at center；The cover half side of being removably fixed in
The top of shape holder, dynamic model are placed in the surface of cover half；2 gussets are flat on 2 cross bar upper surfaces, each gusset respectively
One end be fixedly connected with one end of mandril, the other end is fixedly connected with drive link, and 2 gussets are fixedly connected by drive link；
After the other end of the mandril passes through the cover half on cover half the to perforate and bottom surface of dynamic model offsets；The foot pedal is vertically fixed to be connected
It is connected on drive link；The drive link is connected with connecting rod by steering mechanism's rotary type, by foot pedal exert force in transmission
Bar, steering mechanism convert the upward strength of drive link to rotation, drive gusset rotation, and to promote mandril, mandril again will
Dynamic model jacks up, and realizes the lifting of dynamic model, by the cooperation of fixed half and moving half, realizes and is made inside the mould and lower die of steel ball casting mold
Type, easy to operate, action is fast, and production efficiency is high；The automatic polishing device includes polishing babinet and bearing, the polishing babinet
It is fixed on the support by bearing, and drives polishing babinet to be rotated on bearing by motor and belt transmission；It polishes on babinet
Fang Kaiyou feed inlet and outlets；The bottom end of bearing is fixed on chassis, and polishing babinet provides impact force from polishing mutually for steel ball, mutually
Phase sanding and polishing takes full advantage of the round attribute with weight of steel ball itself, comprehensive sanding and polishing, polishing efficiency height；It is described
Appearance test device includes steel ball epicyclical mechanism and selects mechanism, and steel ball epicyclical mechanism is under driving a vehicle in workshop with mechanism is selected
The discharge port face of anywhere, two parts of random combine, the steel ball epicyclical mechanism selects the beginning of cull board in mechanism,
To realize comprehensive aelection quality inspection of the steel ball on cull board.
Further technical solution is provided with bulge loop platform at the top center of the upper mold, has both played certain drainage and has made
With can also be distinguishing upper and lower mould；The steering mechanism be with the nut of drive link clearance fit or with drive link close-fitting
The bearing of connection；Nut or bearing are fixedly connected with connecting rod, at low cost using the design of nut；Using the design of bearing, save
Power, efficient, the continuous production time is long；The automatic polishing device is set in polishing room, and noise is isolated, and reduces steel to the greatest extent
The noise pollution that ball polishing generates, the full wall of polishing chamber interior walls are attached except layer of making an uproar, to further increase the effect of sound insulation and noise reduction；
The cull board is the sloping platform shape having a down dip, alice formula structure, makes full use of steel ball dead weight to realize free to tumble, is turned over without hand
Rolling；Alice formula structure can prevent steel ball from tumbling platform, and cull board end connects collecting box, and substandard products recycling is placed in cull board both sides
Case, in order to collect certified products and substandard products in time.
Further technical solution, the casting mold further include inserted link, and the upper die and lower die outer wall is both provided with two
The symmetrical slot in side, inserted link and slot are used cooperatively, and manual operation is made to be more prone to and simply；The moulding mould further include and
The guide rod that the both sides of square set are laterally fixedly connected, piercing on guide rod has vertical pilot hole, and the mandril is passed through and led
The skew force guiding of gusset is the precision for directly avoiding dynamic model from deflecting to power and influencing moulding by Xiang Kong；The steel ball epicyclical mechanism
Including turnover box bracket and the turnover box being fixedly connected with turnover box frame upper, turnover box bottom is provided with discharge port；It selects
Holding tank is arranged in the beginning of platform, and holding tank side bottom is provided with steel ball outlet, the discharging of holding tank open top and turnover box bottom
Mouth communicates, and by the secondary turnover of holding tank, excessive steel ball is avoided to fall within cull board and have little time to select.It can be with around belt
It is fixed with V belt translation shield, plays protective action, and avoids personal risk.
Further technical solution, the casting mold further include the straight tube for the sand inlet for being inserted into upper mold, in order to
Pouring molten steel mouth is reserved when moulding；The foot pedal is in Z-shaped plate, improves lever ratio, plays labour-saving effect；The polishing
Cabinet wall is fixed with wearing layer, improves the service life of babinet, and babinet cross sectional shape is 5~8 side shapes, when babinet circle, meeting
Regular movement of the steel ball in babinet is caused, the position of steel ball and the variation of mutual reference position are little, to be unfavorable for
Steel ball polishes mutually；And if babinet corner angle too small (below 5 side shape of babinet), it will cause the position of steel ball and mutually
Reference position variation is excessive, and steel ball has little time sanding and polishing and just generates huge variation, and the polishing for being also unfavorable for improving steel ball is thrown
Light effect, or even it be easy to cause the mutual damage of steel ball；Babinet number of edges is bigger, closer to circle, and then is also unfavorable for polishing and throws
The raising of light effect；Therefore, the accumulation of the knowhow by the inventor for many years and acquisition of data, analysis and summary, obtain
Babinet section in 5 to 8 when shape is sanding and polishing effect preferable babinet range；The discharge port of the turnover box bottom is horizontal to be inserted with
Discharge plate；Perpendicular on the left of holding tank to be inserted with traffic controller, further control tumbles the steel ball number in cull board.
Further technical solution, upper mold bottom end face are additionally provided with positioning groove, the upper surface setting of corresponding lower die
There is the positioning column being used cooperatively with positioning groove, when ensureing upper and lower mould molding, upper and lower molten steel chamber can form spherical hollow space, carry
High steel ball makes precision；The nut or bearing at least two, play the effect of Dual positioning, drive link are avoided to deviate；The throwing
It is fixedly connected with the cat ladder up and down and dedusting mechanism being oppositely arranged on the outside of light room, the dust pollution that steel ball polishing generates can be reduced；
The cull board bottom is fixedly connected with right high left low cull board holder, to improve the stability of cull board.
Further technical solution, the cover half upper surface are evenly arranged with moulding column along edge-perpendicular, and centre is riser
Protrusion；The dynamic model uniformly pierces along edge moulding hole, and to emit oral pore, moulding hole is connected with oral pore is emitted for centre；Moulding column and
Moulding hole is equipped with, and riser protrusion is consistent with oral pore size shape is emitted, and the two is equipped with, and forms the vessel of moulding sand, and
The spherical hollow space of runner and molten steel when generation pouring molten steel；The molten steel chamber of the upper die and lower die is respectively provided with 4 to 20, and makes
The moulding column of pattern tool is consistent with moulding hole number, is adjusted accordingly according to steel ball production specification, improves versatility；It is described to remove
Dirt mechanism is bag-type dust, good dedusting effect, including suction ventilator, cloth bag and suction inlet；The suction inlet is set to polishing room room
It is interior, and connected with suction ventilator by air hose, the bottom dust mouth of suction ventilator communicates and is fixedly connected with cloth bag；Cloth bag nature lowering
In air draught motor spindle, principle is simple, easy to operate；The turnover lower box part is closing in shape bottom, avoids blanking from being not thorough, top
Both sides are connected with symmetrical hangers, facilitate the landing and transhipment of turnover box.
Further technical solution, the upper die and lower die material are high silicon heat-resisting cast iron, and heat-resisting effect is good, high temperature-proof oxygen
Change, improves service life；The straight tube is plastics or metal material；The inserted link is metallic rod, at low cost, is easy to obtain or make
It makes；The cover half upper surface is additionally provided with positioning column, and piercing on corresponding dynamic model has location hole, and the two need to be only aligned by operative employee
, easy to operate, precision is high；The suction inlet is in the bell mouth shape of external-open, improves the working face of dust suction, and then improve work
Efficiency；The lateral wall of the turnover box is also associated with discharging platform, is conveniently operated personal observations' blanking situation.
Further technical solution, positioning groove and positioning column are both provided with symmetrical 2 to 4, and multiple positioning, precision is more
It is high；The moulding column top is also installed with vent at center, forms unnecessary gap when moulding sand being avoided to be pressed into and influences to pour
Note precision；The left side strut of the cull board holder connects lifter, to control steel ball rolling speed, conveniently select personnel's and
Shi Zhijian；The suction inlet is 4, the position of four apex angles in polishing room room is distributed in, to the comprehensive dedusting of polishing room.
Further technical solution, slot are provided with the even number in symmetrical 2 to 8, and quantity is more, and when division and modulus more holds
It is easy to operate；The riser protrusion thickness and dynamic model consistency of thickness, to ensure that steel ball is in the spherical shape of standard；The length of the positioning column
It is slightly less than the depth of positioning groove, avoids not tight when molding and generate gap；It is fixed with vibrator on the outside of the closing in shape bottom
B prevents steel ball from blocking blanking port；It is provided with peep hole outside the polishing room side, the operating of observation device, top is facilitated to be provided with throwing
Material mouth.
3. advantageous effect
Using technical solution provided by the invention, compared with prior art, have the advantages that：
(1) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, it is round table-like, the trapezoidal structure in section
Upper die and lower die can ensure as possible molten steel chamber to extraneous thickness consistency and and the thickness can be reduced, when molten steel being made to cool down
Rapid heat dissipation achievees the effect that chilling；Molding sand chamber can make moulding sand draw steel flow in intracavitary moulding, and by moulding mould
Road；Moulding mould is in use, by foot pedal exert force in drive link, steering mechanism converts the upward strength of drive link to
It rotates, drives gusset rotation, to promote mandril, mandril again jacks up dynamic model, realizes the lifting of dynamic model, by cover half and moves
The internal styling of steel ball casting mold is realized in the cooperation of mould, and easy to operate, action is fast, and production efficiency is high；Polishing babinet is steel ball
Provide impact force from polishing mutually, mutual sanding and polishing takes full advantage of that steel ball itself is round and the attribute of weight, comprehensive
Sanding and polishing, polishing efficiency is high, then noise is isolated by polishing room, the noise pollution for avoiding steel ball polishing from generating；And in vehicle
Anywhere under interior driving, the steel ball epicyclical mechanism of random combine and selects mechanism, is equivalent to original bulky entirety
The platform of selecting of formula structure is decoupled, and takes full advantage of the original mobility of steel ball epicyclical mechanism, to improve
The mobility of whole device and flexibility；
(2) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, the setting of bulge loop platform are played certain
Drainage, can also be distinguishing upper and lower mould；Steering mechanism uses the design of nut, at low cost；Steering mechanism uses bearing
Design, laborsaving, efficient, the continuous production time is long；Sloping platform shape cull board can make full use of steel ball dead weight and realize freely
Rolling is rolled without hand；Alice formula structure can prevent steel ball from tumbling platform；
(3) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, inserted link and slot are used cooperatively, and make behaviour
Work is more prone to and simply；Pilot hole can guide the skew force of gusset directly to power, dynamic model to be avoided to deflect and influence moulding
Precision；Except layer of making an uproar can further increase the effect of sound insulation and noise reduction；By the secondary turnover of the realization of holding tank, excessive steel ball is avoided
It falls within cull board and has little time to select；
(4) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, the setting of straight tube, when in order to moulding
Reserved pouring molten steel mouth；Z-shaped plate foot pedal, can improve lever ratio, labour-saving effect when playing operation；V belt translation shield
Protective action can be played, and avoids personal risk；Discharge plate and traffic controller, can further control and tumble in cull board
Steel ball number, and can realize the purpose that steel ball flow is adjusted according to steel ball specification；
(5) of the invention a kind of steel ball cast-separation-polishing and verifying attachment, positioning groove and positioning column cooperation make
With when ensureing upper and lower mould molding, upper and lower molten steel chamber can form spherical hollow space, improve steel ball and make precision；Nut or bearing
At least two plays the effect of Dual positioning, drive link is avoided to deviate；Wearing layer can improve the service life of babinet；Babinet section
In 5 to 8 when shape is sanding and polishing effect preferable babinet range；Cull board holder can improve the stability of cull board；
(6) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, molten steel chamber quantity are produced according to steel ball
Specification adjusts accordingly, and improves versatility；Moulding column and moulding hole are equipped with, and riser protrusion and are emitted oral pore and are equipped with,
The spherical hollow space of runner and molten steel when forming the vessel of moulding sand, and generating pouring molten steel；The setting of dedusting mechanism can subtract
The dust pollution that few steel ball polishing generates；Closing in shape bottom can be not thorough to avoid blanking；The setting of hangers can facilitate turnover
The landing and transhipment of case；
(7) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, the upper mold of high silicon heat-resisting cast iron material
And lower die, heat-resisting effect is good, preventing high temperature oxidation, improves service life；Positioning column and location hole are equipped with, operative employee only need by
The two is aligned, easy to operate, and precision is high；Vent forms unnecessary gap and influences when moulding sand can be avoided to be pressed into
Pour into a mould precision；Bag-type dust application is convenient, good dedusting effect；The setting of discharging platform can be conveniently operated personnel and be seen at top
Examine blanking situation；
(8) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, 2 to 4 positioning grooves and positioning column,
It multiple can position, precision higher；Suction inlet is in the bell mouth shape of external-open, improves the working face of dust suction, and then improves work effect
Rate；Lifter can control steel ball rolling speed, conveniently select the timely quality inspection of personnel；
(9) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, slot quantity is more, and when division and modulus gets over
It is easy to operate, riser protrusion thickness and dynamic model consistency of thickness, to ensure that steel ball is in the spherical shape of standard；The gusset is waste and old angle steel
Section makes, at low cost；Vibrator can prevent steel ball from blocking blanking port；The position of four apex angles is respectively provided with dust suction in polishing room room
Mouthful, to the comprehensive dedusting of polishing room；Peep hole facilitates the operating of observation device；Top is provided with feeding port, conveniently feeds intake；
(10) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, the length of positioning column are slightly less than positioning
The depth of groove generates gap to avoid not tight when molding；Wearing layer is potassium steel alloy, and abrasion resistant effect is good, service life
Long, acoustical cotton and sound-proof material composite material are dual except sound and sound-absorbing effect, further decrease noise pollution；Bracing diagonal is set
It sets, further improves the stability of cull board.
(11) a kind of steel ball cast-separation-polishing of the invention and verifying attachment, whole operation process is simply laborsaving,
Chill effect is good, and for the production of low-chrome steel ball, the low-chrome steel ball surface hardness of production is high, dense structure.
Description of the drawings
Fig. 1 is steel ball cast-separation-polishing and the verifying attachment device sequence figure of the present invention；
Schematic diagram after upper and lower mould molding in steel ball cast-separation-polishing of Fig. 2 present invention and verifying attachment；
Moulding mould structural schematic diagram in steel ball cast-separation-polishing of Fig. 3 present invention and verifying attachment；
Fig. 4 is dynamic model vertical view in steel ball cast-separation-polishing of the present invention and verifying attachment；
Fig. 5 is cover half vertical view in steel ball cast-separation-polishing of the present invention and verifying attachment；
Schematic diagram when Fig. 6 separates for fixed half and moving half in steel ball cast-separation-polishing of the present invention and verifying attachment；
Schematic diagram when Fig. 7 closes for fixed half and moving half in steel ball cast-separation-polishing of the present invention and verifying attachment；
Fig. 8 is casting mold schematic cross-section in steel ball cast-separation-polishing of the present invention and verifying attachment；
Casting mold side view in steel ball cast-separation-polishing of Fig. 9 present invention and verifying attachment；
Figure 10 is straight tube schematic diagram in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 11 is inserted link schematic diagram in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 12 is upper mold vertical view in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 13 is lower die vertical view in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 14 is that the upper and lower mould of embodiment 5 molds lateral side view；
Figure 15 is ball sand separating apparatus structural schematic diagram in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 16 is steel ball epicyclical mechanism in steel ball cast-separation-polishing in the present invention and verifying attachment and selects mechanism
Structural schematic diagram after combination；
Figure 17 is polishing mechanism structural schematic diagram in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 18 is polishing room's side view in steel ball cast-separation-polishing in the present invention and verifying attachment；
Figure 19 is that steel ball cast-separation-polishing and verifying attachment polish babinet schematic cross-section in the present invention.
Label declaration in schematic diagram：1, casting device；2, ball sand separating apparatus；3, automatic polishing device；4, appearance is examined
Experiment device；11, upper mold；12, lower die；13, dynamic model；14, cover half；15, square set；16, mandril；17, gusset；18, foot pedal；
19, drive link；110, steering mechanism；111, sand inlet；112, molten steel chamber；113, molding sand chamber；114, slot；115, bulge loop platform；
116, positioning groove；117, straight tube；118, inserted link；119, pouring platform；120, I-steel；126, positioning column；131, moulding hole；
132, oral pore is emitted；134, location hole；141, moulding column；142, cover half is perforated；143, riser protrusion；144, positioning column；151, horizontal
Bar；152, guide rod；153, connecting rod；1411, vent；1521, pilot hole；211, frame support；212, feed hopper；213、
Roller；214, idler wheel；215, cylinder support platform；216, moulding sand collecting vessel；217, cover board；218, vibrator A；219, it operates
Platform；2131, shake out seam；33, polishing room；35, dedusting mechanism；331, except layer of making an uproar；332, upper and lower cat ladder；333, peep hole；
341, babinet is polished；342, bearing；343, bearing；344, chassis；346, feed inlet and outlet；351, suction ventilator；352, cloth bag；353、
Suction inlet；3411, wearing layer；41, steel ball epicyclical mechanism；42, mechanism is selected；411, box bracket is had enough to meet the need；412, turnover box；413、
Closing in shape bottom；414, vibrator B；415, discharging platform；421, cull board holder；422, cull board；423, holding tank；424、
Collecting box；425, bracing diagonal；426, lifter；427, substandard products recycling bins；4121, hangers；4122, discharge plate；4231, it flows
Measure control panel.
Specific implementation mode
To further appreciate that present disclosure, in conjunction with attached drawing, the present invention is described in detail.
Embodiment 1
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, as shown in Figure 1, including being set gradually along process
Casting device 1, ball sand separating apparatus 2, automatic polishing device 3 and appearance test device 4, the casting device 1 include cooperation
The moulding mould and casting mold used first carries out precision molding to cast chamber, and simple operations can be realized to steel ball casting moulds
Tool carries out the purpose of moulding, and when batch production, moulding is consistent, and precision is high；The ball sand separating apparatus 2, automatic polishing dress
Set 3 and appearance test device 4 carry out ball sand separation, polishing respectively using steel ball dead weight and examined from rolling, due to steel ball itself
Density is larger, when hitting mutually, can generate enough destructive power and detach the steel ball in module and realize ball sand separation,
In polishing process, the mutual polishing effect between steel ball is also better than general grinding device, and ball sand separation and polishing only need to provide
The power of rotation；In election process, then an inclined platform is only needed, comprehensive sight can reach from rolling by steel ball
Examine the purpose selected.
Embodiment 2
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, basic structure and step are different with embodiment 1
With the improvement is that：As shown in figure 3, moulding mould includes dynamic model 13, cover half 14, square set 15, symmetrical mandril
16,2 cross bars 151 of 15 bottom of square set, the connecting rod 153 for connecting 2 cross bars 151, drive link 19, foot pedal 18 and 2
Gusset 17；As shown in figure 8, the casting mold includes upper mold 11, lower die 12, the upper mold 11 and lower die 12 is symmetrical above and below sets
It sets, in a circular table shape, the trapezoidal structure in section is evenly distributed with the molten steel chamber 112 of hemispherical concave by proximal edge, can be as possible
Ensure molten steel chamber 112 to the consistency of extraneous thickness and and the thickness can be reduced, rapid heat dissipation when molten steel being made to cool down reaches chilling
Effect, middle part is the molding sand chamber 113 of recessed annular, and moulding sand is made to draw molten steel in intracavitary moulding, and by moulding mould
Runner is provided with the sand inlet 111 communicated up and down at center, and straight tube 117 as shown in Figure 10 is inserted into sand inlet 111, so as to
Pouring molten steel mouth is reserved when moulding；The cover half 14 is removably fixed in the top of square set 15, and dynamic model 13 is placed in cover half
14 surface, 14 upper surface of the cover half are evenly arranged with moulding column 141 along edge-perpendicular, and centre is riser protrusion 143；Institute
Stating dynamic model 13 and uniformly piercing along edge has moulding hole 131, and to emit oral pore 132, moulding hole 131 is connected with oral pore 132 is emitted for centre；It makes
Type column 141 and moulding hole 131 are equipped with, and riser protrusion 143 is consistent with 132 size shape of oral pore is emitted, and the two is equipped with, shape
The spherical hollow space of runner and molten steel at the vessel of moulding sand, and when generating pouring molten steel；The steel of the upper mold 11 and lower die 12
Water cavity 112 be respectively provided with 4 to 20 it is consistent with 131 quantity of moulding hole with the moulding column 141 of moulding mould, according to steel ball produce advise
Lattice adjust accordingly, and improve versatility, and the present embodiment production specification is the steel ball of Φ 80mm, and moulding column 141 is 4, accordingly
Moulding hole 131, molten steel chamber 112 also have 4；2 gussets 17 are flat on 2 151 upper surfaces of cross bar, each gusset respectively
17 one end is fixedly connected with one end of mandril 16, and the other end is fixedly connected with drive link 19, and 2 gussets 17 pass through drive link 19
It is fixedly connected；After cover half perforation 142 of the other end of the mandril 16 on the cover half 14 and bottom surface of dynamic model 13 offsets；Institute
Foot pedal 18 is stated vertically to be fixedly connected on drive link 19；The drive link 19 and connecting rod 153 pass through 110 rotary type of steering mechanism
Connection, by 18 exert force of foot pedal in drive link 19, steering mechanism 110 converts the upward strength of drive link 19 to
It is dynamic, drive gusset 17 to rotate, to promote mandril 16, mandril 16 again jacks up dynamic model 13, realizes the lifting of dynamic model 13, passes through
12 internal styling of mould 11 and lower die of steel ball casting mold is realized in the cooperation of 14 fixed half and moving halfs 13, and easy to operate, action is fast,
Production efficiency is high；As shown in figure 11, the casting mold further includes inserted link 118, and the upper mold 11 and 12 outer wall of lower die are respectively provided with
There are the symmetrical slot 114 in both sides, inserted link 118 and slot 114 to be used cooperatively, manual operation is made to be more prone to and simply；Such as Figure 15
Shown, ball sand separating apparatus 2 includes frame support 211, charging hopper 212, roller 213, idler wheel 214 and cylinder support platform
215；The charging hopper 212 is fixed on above frame support 211, and the front opening of bottom opening and roller 213 communicates；Rolling
The lower section of cylinder 213 is cylinder support platform 215, between the two the idler wheel 214 to drive roller 213 to rotate；213 barrel of roller is opened
There is the seam 2131 that shakes out, vibrator A218 is fixed on outer wall；The outside of the top of the frame support 211, charging hopper 212 is set
It is equipped with operating platform 219.Tapped mutually using steel ball weight itself, steel ball module detached, recycle steel ball its own gravity and
Circular shape can roll, and be different from riser and moulding sand and be automatically separated, and the setting for the seam 2131 that shakes out facilitates moulding sand
Directly leaked out from seam；Vibrator A218 such as vibrating motors, can avoid steel ball module from blocking feed inlet.As shown in figure 17, institute
It includes that polishing babinet 341 and bearing 343, the polishing babinet 341 are fixed on bearing by bearing 342 to state automatic polishing device 3
On 343, and polishing babinet 341 is driven to be rotated on bearing 343 by motor and belt transmission；341 top of polishing babinet is provided with
Feed inlet and outlet 346；The bottom end of bearing 343 is fixed on chassis 344, and polishing babinet 341 provides punching from polishing mutually for steel ball
Power is hit, mutual sanding and polishing takes full advantage of the round attribute with weight of steel ball itself, comprehensive sanding and polishing, polishing efficiency
It is high；The appearance test device 4 includes steel ball epicyclical mechanism 41 and selects mechanism 42, steel ball epicyclical mechanism 41 and selects mechanism 42
For anywhere under the driving in workshop, the discharge port face of two parts of random combine, the steel ball epicyclical mechanism 41 is selected
The beginning of cull board 422 in mechanism 42, to realize comprehensive aelection quality inspection of the steel ball on cull board 422.
A kind of steel ball cast-separation-polishing of the present embodiment and verifying attachment, step are：
A, lower die buckling die：The lower die 12 of steel ball casting mold is buckled in the top that cover half 14 and dynamic model 13 mold；
B, lower modeling：Moulding sand is poured into lower die 12 by the reserved sand inlet 111 in 12 middle part of lower die, and sand is smash
It is real；
C, lower die molding：Foot-treadle 18, as shown in fig. 6, mandril 16 again jacks up dynamic model 13, lower die 12 and moulding column
141 are detached from, and lower die 12 is removed overturning from dynamic model 13 and is placed on pouring platform 119；
D, dynamic model return：Foot pedal 18,13 return of dynamic model are unclamped, as shown in fig. 7, dynamic model 13 and cover half 14 mold；
E, upper mold buckling die：The upper mold 11 of steel ball casting mold is buckled in the top that dynamic model 13 and cover half 14 mold；
F, upper modeling：The perpendicular slotting straight tube 117 in 111 middle part of sand inlet first reserved at 11 middle part of upper mold, then along straight tube 117
Moulding sand is poured into upper mold 11 by outer wall by sand inlet 111, and after sand is consolidated, and is extracted straight tube 117 out, is formed the cast of molten steel
Mouthful；
G, upper mold molding：Foot-treadle 18, mandril 16 jack up dynamic model 13, as shown in fig. 6, upper mold 11 and moulding column
141 are detached from, and upper mold 11 is removed from dynamic model 13；
H, upper and lower mould molds：Directly back-off completes the conjunction after moulding in lower die 12 after the upper mold 11 of G steps is removed
Mould；Above step is repeated, is molded as shown in Fig. 2, completing batch on pouring platform 119；
I, it pours into a mould：The sprue gate formed by F-step with pouring molten steel packet is poured into successively inside the molding of H steps, complete
At cast；
J, cooling：Cooling is completed on pouring platform 119, in order to accelerate to cool down, powerful fan can be set and be blowed,
To ensure steel ball surface hardness；
K, it demoulds：Operating personnel are inserted into slot 114 with inserted link 118 is symmetrical, first open upper mold 11, then lower die 12 is turned over
Turn the demoulding of completion steel ball module；
L, ball sand separation：Steel ball module after several demouldings is transferred to by turnover box 412 in charging hopper 212, ball is started
Sand separating apparatus 2,213 rotating speed of roller is 30 revs/min, after steel ball module is hit mutually in roller 213 by dead weight, steel ball mould
Group cracking, steel ball, riser and moulding sand separate；Wherein, moulding sand is by shaking out in 2131 leakage to moulding sand collecting vessel 216 of seam；
Steel ball and riser after separation are discharged by the outlet of roller 213；
M, it polishes：The steel ball after being detached in L steps is transferred in automatic polishing device 3 again, starts the electricity of polishing babinet 341
Machine, rotation polishing babinet 341, rotating speed is 50 revs/min, in babinet after the mutual sanding and polishing of steel ball, is transferred in turnover box 412；
N, it selects：After turnover box 412 is transferred to 422 top of cull board by driving, discharging to the realization of cull board 422 is chosen
Choosing；Cull board 422 can also be transferred to 412 bottom of turnover box by driving, the two being capable of random combine.
Embodiment 3
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, basic structure and step are different with embodiment 1
With the improvement is that：As shown in figure 9, being provided with bulge loop platform 115 at the top center of the upper mold 11, certain draw both has been played
Stream acts on, can also be distinguishing upper and lower mould；The steering mechanism 110 be with the nut of 19 clearance fit of drive link or with biography
The bearing of 19 close-fitting of lever connection；Nut or bearing are fixedly connected with connecting rod 153, at low cost using the design of nut；Use axis
The design held, laborsaving, efficient, the continuous production time is long；It is provided with plug-type cover board 217 on the charging hopper 212, is reduced
Airborne dust when separation；The automatic polishing device 3 is set in polishing room 33, and noise is isolated, and reduces steel ball polishing production to the greatest extent
Raw noise pollution, the full wall of 33 inner wall of the polishing room are attached except layer 331 of making an uproar, to further increase the effect of sound insulation and noise reduction；Such as
Shown in Figure 16, the cull board 422 is the sloping platform shape having a down dip, alice formula structure, and steel ball dead weight is made full use of to realize free to tumble,
It rolls without hand；Alice formula structure can prevent steel ball from tumbling platform, and 422 end of cull board connects collecting box 424, cull board
Substandard products recycling bins 427 are placed in 422 both sides, in order to collect certified products and substandard products in time, cull board holder 421 and cull board 422 it
Between can with it is oblique be fixedly connected reinforcement oblique 425, further increase the stability of cull board.The moulding mould further include and side
The guide rod 152 that the both sides of shape holder 15 are laterally fixedly connected, piercing on guide rod 152 has vertical pilot hole 1521, described
Mandril 16 passes through pilot hole 1521, is the precision for directly avoiding dynamic model from deflecting to power and influencing moulding by the skew force guiding of gusset；
The steel ball epicyclical mechanism 41 includes the turnover box for having enough to meet the need box bracket 411 and being fixedly connected with 411 top of turnover box bracket
412,412 bottom of turnover box is provided with discharge port；Holding tank 423 is arranged in the beginning of cull board 422, and 423 side bottom of holding tank is provided with
Steel ball exports, and the discharge port of 412 bottom of 423 open top of holding tank and turnover box communicates, and passes through 423 2 weeks of holding tank
Turn, excessive steel ball is avoided to fall within cull board 422 and have little time to select.It can be fixed with V belt translation shield around belt, play
Protective action, and avoid personal risk.
As shown in Figures 12 and 13, the molten steel chamber 112 of the present embodiment upper mold 11 and lower die 12 is 8, as shown in Figures 4 and 5, and
The moulding column 141 of moulding mould is consistent with 131 quantity of moulding hole, can be the steel ball of Φ 50mm with production specification.
Embodiment 4
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, basic structure and step are different with embodiment 2
With the improvement is that：As shown in figure 3, the foot pedal 18 is in Z-shaped plate, lever ratio is improved, labour-saving effect is played；Such as
Shown in Figure 19,341 inner wall of polishing babinet is fixed with wearing layer 3411, improves the service life of babinet, babinet cross sectional shape
For 5~8 side shapes, when babinet circle, regular movement of the steel ball in babinet, the position of steel ball and mutual reference can be caused
Change in location is little, is polished mutually to be unfavorable for steel ball；And if 5 side shape of babinet corner angle too small babinet hereinafter, if can
Cause position and the variation of mutual reference position of steel ball excessive, steel ball has little time sanding and polishing and just generates huge variation,
It is unfavorable for improving the sanding and polishing effect of steel ball, or even be easy to cause the mutual damage of steel ball；Babinet number of edges is bigger, closer to circle
Shape, and then also it is unfavorable for the raising of sanding and polishing effect；Therefore, the accumulation of the knowhow by inventor for many years and data
Acquisition, analysis and summarize, obtain babinet section in 5 to 8 when shape is sanding and polishing effect preferable babinet range；The turnover
The discharge port of 412 bottom of case is horizontal to be inserted with discharging plate 4122；423 left side of holding tank is perpendicular to be inserted with traffic controller 4231, further
Control is tumbled in the steel ball number of cull board 422.As shown in figure 12,11 bottom end face of upper mold is additionally provided with positioning groove 116, such as
Shown in Figure 13, the upper surface of corresponding lower die 12 is provided with the positioning column 126 being used cooperatively with positioning groove 116, in guarantee
When lower die molds, upper and lower molten steel chamber can form spherical hollow space, improve steel ball and make precision；The nut or bearing at least two,
The effect for playing Dual positioning avoids drive link 19 from deviating；The outside of the polishing room 33 is fixedly connected be oppositely arranged upper and lower and climbs
Ladder 332 and dedusting mechanism 35 can reduce the dust pollution that steel ball polishing generates；422 bottom of the cull board is fixedly connected with
Right high left low cull board holder 421, to improve the stability of cull board 422.
The molten steel chamber 112 of the present embodiment upper mold 11 and lower die 12 is 12, can be the steel ball of Φ 40mm with production specification.
Embodiment 5
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, basic structure is the same as embodiment 3, different and improvement
Place is：The dedusting mechanism 35 is bag-type dust, good dedusting effect, including suction ventilator 351, cloth bag 352 and suction inlet
353；The suction inlet 353 is set in polishing room Room 33, and is connected by air hose and suction ventilator 351, the bottom of suction ventilator 351
Dust mouth communicates and is fixedly connected with cloth bag 352；The natural lowering of cloth bag 352 is in 351 bottom of suction ventilator, and principle is simple, operation side
Just；412 lower part of the turnover box is closing in shape bottom 413, avoids blanking from being not thorough, top both sides are connected with symmetrical hangers
4121, facilitate the landing and transhipment of turnover box 412.The upper mold 11 and 12 material of lower die are high silicon heat-resisting cast iron, heat-resisting effect
Good, preventing high temperature oxidation improves service life；The straight tube 117 is plastics or metal material；The inserted link 118 is metallic rod, at
This is low, is easy to obtain or manufacture；As shown in Figure 4,5,14 upper surface of the cover half is additionally provided with positioning column 144, corresponding dynamic model
Piercing on 13 has location hole 134, and the two need to be only aligned by operative employee, easy to operate, and precision is high；The suction inlet 353 is in
The bell mouth shape of external-open improves the working face of dust suction, and then improves working efficiency；The lateral wall of the turnover box 412 is also connected with
There is discharging platform 415, is conveniently operated personal observations' blanking situation.
The molten steel chamber 112 of the present embodiment upper mold 11 and lower die 12 is 20, can be the steel ball of Φ 10mm with production specification.
Embodiment 6
Steel ball cast-separation-the polishing of the present embodiment and verifying attachment, basic structure is the same as embodiment 5, different and improvement
Place is：Positioning groove 116 and positioning column 126 are both provided with symmetrical 2 to 4, multiple positioning, precision higher；It is described to make
It is also installed with vent 1411 at 141 top center of type column, unnecessary gap is formed when moulding sand being avoided to be pressed into and influences to pour into a mould
Precision；The left side strut connection lifter 426 of the cull board holder 421 conveniently selects personnel to control steel ball rolling speed
Timely quality inspection；The suction inlet 353 is 4, is distributed in the position of four apex angles in polishing room Room 33, comprehensive to polishing room
Dedusting.Slot 114 is provided with the even number in symmetrical 2 to 8, and quantity is more, and when division and modulus is more easy to operate；The riser is prominent
13 consistency of thickness of 143 thickness and dynamic model is played, to ensure that steel ball is in the spherical shape of standard；The length of the positioning column 126 is slightly less than fixed
The depth of position groove 116 avoids not tight when molding and generates gap；413 outside of the closing in shape bottom is fixed with vibrator
B414 prevents steel ball from blocking blanking port；As shown in figure 18, it is provided with peep hole 333 outside 33 side of the polishing room, observation is facilitated to set
Standby operating, top are provided with feeding port.
In the present embodiment, as shown in figure 14, pouring platform 119 be I-steel 120, select I-steel 120 the advantages of be, profit
With its special I-shaped radiating surface and heat transfer efficiency the effect of Quench can be put forward in conjunction with the trapezoidal molding up and down in round table-like, section
Fruit.
A kind of steel ball cast-separation-polishing of the present embodiment and verifying attachment, step J are slightly modified：
J, cooling：In 120 end point of I-steel, the fan of 5KW is put, is vertically dried along I-steel 120, it can be into one
Step improves the effect of steel ball Quench, and the steel ball surface hardness of production is up to 75-85HRC after testing.
Schematically the invention and embodiments thereof are described above, description is not limiting, not
In the case of the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms.Institute in attached drawing
What is shown is also one of the embodiment of the invention, and actual structure is not limited to this, any attached in claim
Icon note should not limit the claims involved.So if those skilled in the art are enlightened by it, do not departing from
In the case of this creation objective, frame mode similar with the technical solution and embodiment are not inventively designed, it should all
Belong to the protection domain of this patent.In addition, one word of " comprising " is not excluded for other elements or step, "one" word before the component
It is not excluded for including " multiple " element.The multiple element stated in claim to a product can also by an element by software or
Person hardware is realized.The first, the second equal words are used to indicate names, and are not represented any particular order.
Claims (2)
1. a kind of steel ball cast-separation-polishing and verifying attachment, it is characterised in that：It include the cast set gradually along process
Device (1), ball sand separating apparatus (2), automatic polishing device (3) and appearance test device (4), it is characterised in that：The cast
Device (1) includes the moulding mould and casting mold being used cooperatively；The ball sand separating apparatus (2), automatic polishing device (3) and
Appearance test device (4) carries out ball sand separation, polishing using steel ball dead weight and is examined from rolling respectively；
The moulding mould includes dynamic model (13), cover half (14), square set (15), symmetrical mandril (16), rectangular branch
2 cross bars (151) of frame (15) bottom, connecting rod (153), drive link (19), the foot pedal (18) and 2 for connecting 2 cross bars (151)
A gusset (17)；The casting mold includes upper mold (11), lower die (12), the upper mold (11) and lower die (12) is symmetrical above and below sets
It sets, in a circular table shape, the trapezoidal structure in section is evenly distributed with the molten steel chamber (113) of hemispherical concave by proximal edge, and middle part is
The molding sand chamber (113) of recessed annular is provided with the sand inlet (111) communicated up and down at center；The cover half (14) is detachably solid
Due to the top of square set (15), dynamic model (13) is placed in the surface of cover half (14)；2 gussets (17) are flat on respectively
2 cross bar (151) upper surfaces, one end of each gusset (17) are fixedly connected with one end of mandril (16), the other end and drive link
(19) it is fixedly connected, 2 gussets (17) are fixedly connected by drive link (19)；The other end of the mandril (16) passes through cover half
(14) after the cover half perforation (142) on the and bottom surface of dynamic model (13) offsets；The foot pedal (18) is vertically fixedly connected on transmission
On bar (19)；The drive link (19) is connected with connecting rod (153) by steering mechanism (110) rotary type；
The ball sand separating apparatus (2) include frame support (211), charging hopper (212), roller (213), idler wheel (214) and
Cylinder support platform (215)；The charging hopper (212) is fixed on above frame support (211), bottom opening and roller
(213) front opening communicates；The lower section of roller (213) is cylinder support platform (215), is between the two drive roller
(213) idler wheel (214) rotated；Roller (213) barrel is provided with the seam (2131) that shakes out, and vibrator A (218) is fixed on outer wall；
The top of the frame support (211) is provided with operating platform (219) on the outside of charging hopper (212)；
The automatic polishing device (3) includes that polishing babinet (341) and bearing (343), the polishing babinet (341) pass through bearing
(342) it is fixed on bearing (343), and drives polishing babinet (341) to turn on bearing (343) by motor and belt transmission
It is dynamic；It is provided with feed inlet and outlet (346) above polishing babinet (341)；The bottom end of bearing (343) is fixed on chassis (344)；
The appearance test device (4) includes steel ball epicyclical mechanism (41) and selects mechanism (42), steel ball epicyclical mechanism (41) and
Select mechanism (42) be in workshop drive a vehicle under anywhere, two parts of random combine, the steel ball epicyclical mechanism (41)
Discharge port face selects the beginning of cull board (422) in mechanism (42)；
It is provided with bulge loop platform (115) at the top center of the upper mold (11)；The steering mechanism (110) is and drive link (19)
The nut of clearance fit or the bearing being connect with drive link (19) close-fitting；Nut or the same connecting rod of bearing (153) are fixedly connected；
The automatic polishing device (3) is set in polishing room (33), and the full wall of polishing room (33) inner wall is attached except layer of making an uproar
(331)；
The cull board (422) is the sloping platform shape having a down dip, alice formula structure, and cull board (422) end connects collecting box (424),
Place substandard products recycling bins (427) in cull board (422) both sides.
2. steel ball cast-separation-polishing according to claim 1 and verifying attachment, it is characterised in that：The pouring platform
(119) it is I-steel (120)；In I-steel (120) end point in the step J, fan is put, it is perpendicular along I-steel (120)
To blowing；It is provided with plug-type cover board (217) on the charging hopper (212).
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| CN201710110681.0A CN106625192B (en) | 2017-02-28 | 2017-02-28 | A kind of abrasion-proof steel ball production system |
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| CN201810305546.6A Withdrawn CN108555246A (en) | 2017-02-28 | 2017-02-28 | A kind of steel ball cast-separation-polishing and verifying attachment |
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| CN107716874A (en) * | 2017-11-22 | 2018-02-23 | 丹阳市协昌合金有限公司 | A kind of casting of metals mould |
| CN108345283B (en) * | 2018-02-26 | 2020-07-31 | 河南工学院 | Intelligent control method and control device for continuous production of bearing steel balls |
| CN108817318B (en) * | 2018-06-15 | 2020-02-21 | 福建省神悦铸造股份有限公司 | Valve casting production line that security and degree of automation are high |
| CN110744009A (en) * | 2019-11-04 | 2020-02-04 | 徐州协盈电子科技有限公司 | Die cutting die forming process |
| CN112694321B (en) * | 2020-12-19 | 2022-08-02 | 安徽致磨新材料科技有限公司 | High-strength superfine grinding medium and preparation method thereof |
| CN115255311A (en) * | 2022-06-13 | 2022-11-01 | 宁国市开源电力耐磨材料有限公司 | Deburring die device for centrifugally casting grinding balls |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106625192A (en) | 2017-05-10 |
| CN106625192B (en) | 2018-08-03 |
| CN108655943B (en) | 2019-05-07 |
| CN108655943A (en) | 2018-10-16 |
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Application publication date: 20180921 |