Building iron template right angle squeezes rib machine
Technical field
The present invention relates to a kind of mechanical equipment, i.e. a kind of building iron template right angle squeezes rib machine.
Background technology
Building iron template is the common equipment of architectural engineering, is mainly used for the pouring molding of building structure.Building iron template
Shape it is very much, wherein relatively multi-purpose is the steel form that section is square opening shape.Steel form needs docking to use more, after docking
The thinner jointing line the better, is preferably no joint seam trace after form removal on architectural plane.Accomplish this point, it is desirable to the two of steel form
The corner angle that a face connects are rectangular.But it since the arris of steel form will form fillet during bending, will not be formed
Right angle, and when the fillet of two templates is opposite, seam will be very big.Therefore, the fillet diameter for how reducing steel form arris, makes
As possible close to right angle, become in the industry generally acknowledged target and a global problem.
In order to solve this problem, people once used two panels steel plate is opposite to weld, or were opened on the inside of steel plate bending line
45 ° of slots, then carry out bent jointing.Obviously, above method processing is complicated, is easily deformed, and template strength reduces, high expensive, city
The degree of recognition very little of field.It is by bending to have a kind of steel form that edge radius is smaller, processing method in the international market
Steel plate clamp on the mold of a square beam shape, pressure is ground there are two right angle concave surface pressing mold in outside repeatedly with inside again, to contract as possible
The radius of small corner angle.But this process efficiency is low, of high cost, and edges and corners is made to be scraped thin damage, and intensity is substantially reduced.
In addition, handled steel form edge radius is still very big, thickness is the steel plate of 2.5mm, and still in 2-3mm, seam exists radius
Still there is visible trace on architectural plane, and the steel form of two corner angle can only be suitable for, precision and intensity are all difficult to meet work
The demand of journey.
Invention content
The object of the present invention is to provide a kind of building iron template that can be suppressed corner angle and be more nearly right angle, seam is being built
Building does not have sharp trace in plane, and integral strength is high, and processing technology is simple, and low-cost building iron template right angle squeezes rib
Machine.
Above-mentioned purpose is realized by following technical scheme:It develops a kind of building iron template right angle and squeezes rib machine, its main feature is that:
The right angle squeezes rib machine there are one the frame of square tube type, and the interior left side of frame is equipped with the left pressure roller erect, and right side is equipped with the right side of setting
Pressure roller, upside be equipped with horizontal upper pressure roller, downside be equipped with horizontal lower compression roller, upper pressure roller, lower compression roller, left pressure roller and right pressure roller it
Between be equipped with core iron, core iron is square along the section of frame radial direction, between upper pressure roller, lower compression roller, left pressure roller, right pressure roller and core iron
Gap is matched with the cross section of the steel form, above core iron by screw rod hanging on frame upper side panel, upper pressure roller or
Lower compression roller rotates under engine drive.
The molded articles that the upper pressure roller, lower compression roller, left pressure roller, right pressure roller and core iron are constituted have it is multigroup, along the length of frame
Direction installation is spent, the left side shaft end of each upper pressure roller stretches out frame and sprocket wheel is housed, and the left end of each lower compression roller stretches out frame exterior
There is driving wheel.
The spacing of the left pressure roller of core iron and right pressure roller is adjustable, and the spacing of upper pressure roller and lower compression roller is adjustable.
The core iron is equipped with concora crush wheel and perpendicular pinch roller.
The core iron upper side and left side are respectively equipped with flanging wheel.
The frame front end or rear end are equipped with the platform and driver for pushing or drawing to steel form.
The lateral surface of at least a set of core iron of frame front, that is, inlet side is the cambered surface of indent, opposite upper pressure
Roller, lower compression roller, left pressure roller, right pressure roller are the cambered surface of evagination, are round and smooth between this cambered surface core iron and subsequent rectangular core iron
Transition.
The front side of the frame is equipped with heating frame, and the centre of heating frame is slidably matched with the steel form, in opposite punching block
It is respectively equipped with heating head on the corner angle position of plate.
The heating head is heatronic rifle or combustion gas bocca.
The lateral surface of at least a set of core iron of frame front, that is, inlet side is the cambered surface of indent, opposite upper pressure
Roller, lower compression roller, left pressure roller, right pressure roller are the cambered surface of evagination, are rounding off between cambered surface core iron and subsequent rectangular core iron,
Heating frame is equipped on front side of the cambered surface core iron, the centre of heating frame is slidably matched with the steel form, in opposite steel form
Corner angle are respectively equipped with heating head on position.
The beneficial effects of the invention are as follows:The extruding that preliminary molding steel form is sleeved on the outside of core iron in each pressure roller moves down
Dynamic, each corner angle are all squeezed extremely close to right angle, can once complete the forming process of three corner angle steel forms, corner angle
Radius be less than 0.4mm, steel form seam do not have visible trace on the architectural plane poured, solves puzzlement building for many years
Build the exceeded problem of steel form seam trace.
Description of the drawings
Fig. 1 is the front view of the first embodiment;
Fig. 2 is the enlarged left view of the Section A-A of the first embodiment;
Fig. 3 is the enlarged left view of the section B-B of the first embodiment;
Fig. 4 is the left view of the component core iron Section A-A of the first embodiment;
Fig. 5 is the left view of the component core iron section B-B of the first embodiment;
Fig. 6 is steel form push or the schematic diagram of draft gear of the first embodiment;
Fig. 7 is the front view of the steel form of the first embodiment;
Fig. 8 is the left view of the steel form of the first embodiment;
Fig. 9 is the left view of another steel form of the first embodiment;
Figure 10 is the left view of another steel form of the first embodiment;
Figure 11 is the enlarged left view of second of embodiment;
Figure 12 is the moulded parts structural relation decomposition diagram of second of embodiment;
Figure 13 is the left view of the steel form of second of embodiment;
Figure 14 is the left view of the heating frame of the third embodiment;
Figure 15 is the structural schematic diagram of the 4th kind of embodiment.
It is visible in figure:Frame 1, core iron 2, sprocket wheel 3, driving wheel 4, upper pressure roller 5, lower compression roller 6, left pressure roller 7, right pressure roller 8, driving wheel
9, flanging wheel 10, concora crush roller 11 erects pressure roller 12, platform 13, driver 14, steel form 15, corner angle 16, cambered surface pressing mold 17, heating
Frame 18, heating head 19, movable pulley 20.
Specific implementation mode
The first embodiment:As shown in Figure 1, this building iron template right angle squeezes rib machine, its main feature is that:Press rib in the right angle
Machine there are one square tube type frame 1, the square tube type refer to by the structure that four sides are fixed up and down, can be four
The other shapes played a supporting role on a side also should be regarded as equivalent structure.In conjunction with Fig. 2, Fig. 3 as it can be seen that on the upside of in frame 1
Upper pressure roller 5 equipped with horizontal, downside are equipped with the lower compression roller 6 of horizontal, and left side is equipped with the left pressure roller 7 erect, and right side is equipped with setting
Right pressure roller 8 is equipped with core iron 2 between upper pressure roller 5, lower compression roller 6, left pressure roller 7 and right pressure roller 8.The cross section of core iron 2, i.e., along frame
Radial section is square.The cross section in gap and steel form between upper pressure roller, lower compression roller, left pressure roller, right pressure roller and core iron 2
It matches, above core iron by screw rod hanging on frame upper side panel, upper pressure roller or lower compression roller rotate under engine drive.
When work, the steel form by bender compacting is inserted into the gap of four pressure rollers and core iron, in engine
Under drive, it is included under the friction of workpiece, each pressure roller rotation, steel form Forward.Under the pressure of each pressure roller, steel form
Corner angle be extruded the corner angle to be formed close to right angle.
Since above-mentioned operation needs larger pressure and regular hour, the length of frame is longer, and that is installed on frame is upper
The molded articles that pressure roller, lower compression roller, left pressure roller, right pressure roller and core iron are constituted have multigroup, and the length direction along frame is installed, each
The left side shaft end of upper pressure roller stretches out frame and sprocket wheel 3 is housed, and the left end of each lower compression roller, which stretches out, is equipped with driving wheel 4 outside frame.
In order to improve the adaptability of mold, the spacing of the left pressure roller 7 and right pressure roller 8 is adjustable, upper pressure roller 5 and lower compression roller 6
Spacing it is adjustable.
In conjunction with Fig. 4, Fig. 5 as it can be seen that in order to mitigate the frictional resistance of workpiece and core iron 2, it is equipped on the different section of core iron
Concora crush roller 11 and perpendicular pressure roller 12.In order to limit two sides of steel form, flanging is respectively equipped in the upper side of core iron and left side
Wheel 10.
In conjunction with Fig. 6 as it can be seen that frame front end or rear end are equipped with the platform 13 and driver 14 for pushing or drawing to steel form.It drives
The kind of drive of dynamic device 14 should avoid using positive drive.Such as it can be by skidding or throwing switch come appropriate when load is excessively high
Buffering, in order to avoid damage equipment.
Using said mechanism, this equipment shows good working performance.Fig. 7 shown in Fig. 8 three can not only be squeezed
The steel form 15 of a corner angle 16, but also the steel form 15 of two corner angle 16 shown in Fig. 9 can be squeezed, as shown in Figure 10 one
The steel form 15 of a corner angle 16.Corner angle 16 are less than 0.4mm, pour the mold joint seam trace pole of plane close to right angle, arc radius
It is slight, and it is construction requirement that can reach common building wall.It is proved by detecting, this corner angle by extrusion forming,
Material density is larger, and compared with other scrape thin barring technique, intensity significantly improves.
Second of embodiment:As shown in Figure 11, Figure 12, the outside of 1 front of frame, that is, inlet side at least a set of core iron 2
Face is the cambered surface of indent, and opposite upper pressure roller 5, lower compression roller 6, left pressure roller 7, right pressure roller 8 are the cambered surface of evagination, form a kind of arc
Face pressure mould 17.Preferably with round and smooth mistake between rectangular core iron 2 in the cambered surface core iron 2 and rear frame of this cambered surface pressing mold 17
It crosses.
In conjunction with Figure 13 as it can be seen that the shape of above-mentioned molded articles, can be such that the plate face of steel form has a slight curvature, make each corner angle
16 outer surface is pulled by bigger, the circular arc smaller of corner angle.In subsequent rectangular core iron squeezes, original amplitude of deformation
With regard to the steel plate of very little, rapidly restore straight state, and stretched material is pushed through the tip of corner angle again, both favorably
In the formation of wedge angle, and the density of corner angle material is increased, improves the intensity of corner angle.According to detection, this molding rib of mode
16 arc radius of angle is less than 0.3, and performance greatly improves.
The third embodiment:As shown in figure 14, the front side of frame is equipped with heating frame 18, the centre of heating frame 18 and the steel
Template 15 is slidably matched, and the outer surface that movable pulley 20 supports steel form may be used.On the corner angle position of opposite steel form 15
It is respectively equipped with heating head 19.High-frequency heating rifle or combustion gas bocca may be used in the heating head 19.
In use, the edges and corners of steel form 15 are sent out high temperature by the alignment of heating head 19, pressed in this way, can both eliminate corner angle
Stress caused by roll forming and damage, and can be conducive to be molded again with the intensity of temporary decrease edges and corners.According to detection, this
Kind molding 16 arc radius of corner angle of mode is less than 0.3mm, and property indices greatly improve.
4th kind of embodiment:As shown in figure 15, previous embodiment is combined.The frame of building iron template right angle Ridge pressing machine
The lateral surface of at least a set of core iron of 1 front of frame, that is, inlet side is the cambered surface of indent, opposite upper pressure roller, lower compression roller, left pressure
Roller, right pressure roller are the cambered surface of evagination, are rounding off between cambered surface core iron and subsequent rectangular core iron, form cambered surface pressing mold
17.It is equipped with heating frame 18 in 17 front side of the cambered surface pressing mold, the centre of heating frame 18 is slidably matched with the steel form 15, in phase
To being respectively equipped with heating head 19 on the corner angle position of steel form.
In use, steel form 15 first passes through heating frame 18, corner angle softening enters back into cambered surface pressing mold 17, corner angle are by substantially
The stretching of degree enters back into right angle and squeezes rib machine, is squeezed before the cooling of steel form corner angle, then by corner angle direction.Compacting
Steel form, corner angle are clearly demarcated, and arc radius is less than 0.2mm, the architectural plane poured with it, and joint seam trace disappears totally, achieves
Unexpected effect.