CN108555062B - Multi-roller straightening unit - Google Patents

Multi-roller straightening unit Download PDF

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Publication number
CN108555062B
CN108555062B CN201810362464.5A CN201810362464A CN108555062B CN 108555062 B CN108555062 B CN 108555062B CN 201810362464 A CN201810362464 A CN 201810362464A CN 108555062 B CN108555062 B CN 108555062B
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Prior art keywords
roller
tension roller
motor
speed reducer
box
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CN201810362464.5A
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CN108555062A (en
Inventor
陈亮
李文喜
杨建勇
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Xiangyang Boya Precision Industrial Equipments Co Ltd
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Xiangyang Boya Precision Industrial Equipments Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Floor Finish (AREA)

Abstract

A multi-roller straightening unit is used for processing metal plates. The multi-roller straightener is arranged between the inlet tension roller set and the outlet tension roller set; the inlet tension roller set comprises a tension roller I, a tension roller II, a tension roller III and a tension roller IV; the outlet tension roller set comprises a tension roller five, a tension roller six, a tension roller seven and a tension roller eight. The invention can realize the straightening of the chilled band steel by utilizing the continuous positive and negative bending actions of small wrap angle, multiple passes and gradual decrease of stretch bending straightening and multi-roll straightening under the conditions of small tension and trace elongation aiming at the characteristics of large yield strength, low elongation, large internal stress and buckling wave shape of the chilled band steel.

Description

Multi-roller straightening unit
Technical Field
The invention relates to the technical field of metal plate processing equipment, in particular to a multi-roller straightening unit.
Background
The super-hard state and hard-soft state bimetal, stainless steel and expansion alloy steel are widely applied to the fields of household appliances, kitchen equipment, medical appliances, metal hoses, computer accessories, mobile phones, automobile parts and the like. The strip steel after cold rolling has the characteristics of high yield strength, low elongation and the like, and meanwhile, the plate surface has the defects of buckling, wave shape and the like due to the relatively high internal stress.
At present, a stretching-bending straightener widely used for straightening cold-rolled strip steel stretches and bends the strip steel with certain tension along the roller surface of a working roller, and after repeated bending and straightening, the sheet strip is subjected to plastic deformation, and after the tension is removed, the sheet strip still keeps straight. However, for high strength steel strips, a large elongation is required for straightening by a stretch-bending straightener, and a cold-set sheet with high yield strength and low elongation is obviously not suitable for the stretch-bending straightener.
The parallel roller straightener adopts a small-diameter working roller to bend the strip material in a positive and negative alternate way, and the tensile stress and the bending stress are superposed, so that longitudinal fiber tissues with different lengths in the strip material are plastically stretched and elongated at the same time in the whole thickness, and the same length is kept in the whole width after the elastic shrinkage, so that the internal stress of the strip material causing poor plate shape is reduced or basically eliminated, and the high flatness is obtained. However, the parallel roll leveler cannot level the cold hard sheet with high yield strength and low elongation.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a multi-roller straightening unit for improving the straightening quality of the shape of the chilled strip steel.
In order to achieve the above object, the multi-roll straightener of the present invention is placed between an inlet tension roll set and an outlet tension roll set; the inlet tension roller set comprises a tension roller I, a tension roller II, a tension roller III and a tension roller IV; the outlet tension roller set comprises a tension roller five, a tension roller six, a tension roller seven and a tension roller eight.
The tension roller I is characterized in that a motor I, a speed reducer I and a pneumatic brake I are arranged on a transmission base I, a rubber roller is connected with the motor I through a coupling I, the speed reducer I and a coupling I with a brake disc, a compression roller I is arranged on a compression roller frame I arranged on an inlet base, and the compression roller I is pressed on the tension roller I through the action of an oil cylinder I; the second motor of the tension roller, the second speed reducer and the second pneumatic brake are arranged on the second transmission base, and the rubber roller is connected with the second motor through the second coupling, the second speed reducer and the second coupling with the brake disc; the motor III, the speed reducer III and the pneumatic brake III of the tension roller III are arranged on the transmission base III, and the rubber roller is connected with the motor III through the coupling III, the speed reducer III and the coupling III with the brake disc; the motor IV of the tension roller IV, the speed reducer IV and the pneumatic brake IV are arranged on the transmission base IV, and the rubber roller is connected with the motor IV through the coupler IV, the speed reducer IV and the coupler IV with the brake disc.
The multi-roller straightener comprises an upper frame, a lower frame, a quick-opening oil cylinder, a pressing motor, a ram, a deflection motor, a convexity adjusting device, a roller box, a drag chain, a roller changing trolley and a hanging bracket; the upper frame and the lower frame are hinged by a turnover shaft, a piston rod of the quick-opening oil cylinder is fixed with the upper frame, and the upper frame is opened and closed by the expansion and contraction of the piston rod of the quick-opening oil cylinder; the convexity adjusting devices are arranged in the lower frame and are in multiple groups, the upper wedge iron and the lower wedge iron of the convexity adjusting devices are in wedge surface contact, the lower wedge iron is connected with the servo oil cylinder, the lower wedge iron is driven by the servo oil cylinder to locally adjust the gap between the lower roller box and the upper roller box in the roller box, and the upper wedge iron is provided with a choke plug; the motor is pressed down to act, so that the upper roller box in the ram and the roller box is driven to move up and down, and the gap between the upper roller box and the lower roller box is integrally adjusted; the crank on the roll changing trolley is in threaded connection with the sliding block, a connecting screw between the upper roll box and the upper frame is loosened, the upper roll box is placed on the lower roll box, the crank is rocked, the roll box is pulled out of the multi-roll straightening machine through a hook on the sliding block, the height of the roll changing trolley is adjusted by a screw, and the roll box is lifted out by the hanging frame for maintenance; the deflection motor is connected with the upper roller box through the ram, drives the deflection motor, and can adjust the opening degree of the upper roller box and the lower roller box of the roller box.
The motor five, the speed reducer five and the pneumatic brake five of the tension roller five are arranged on the transmission base five, and the rubber roller is connected with the motor five through the coupler five, the speed reducer five and the coupling five with the brake disc; the motor six of the tension roller six, the speed reducer six and the pneumatic brake six are arranged on the transmission base six, and the rubber roller is connected with the motor six through the coupler six, the speed reducer six and the coupler six with the brake disc; the motor seven of the tension roller seven, the speed reducer seven and the pneumatic brake seven are arranged on the transmission base seven, and the rubber roller is connected with the motor seven through the coupler seven, the speed reducer seven and the coupler seven with the brake disc; the motor eight, the speed reducer eight and the pneumatic brake eight of the tension roller eight are arranged on the transmission base eight, the rubber roller is connected with the motor eight through the coupler eight, the speed reducer eight and the coupling eight with the brake disc, the compression roller frame II arranged on the inlet base is provided with a compression roller II, and the compression roller II is pressed on the tension roller eight through the action of the oil cylinder II.
The inlet tension roller is assembled on the inlet base, the outlet tension roller is assembled on the outlet base, the inlet base is connected with the outlet base through bolts, and baffles are arranged on two sides of the inlet base and the outlet base.
Compared with the prior art, the method can realize the straightening of the chilled band steel by utilizing the continuous forward and reverse bending actions of stretch bending straightening and multi-roller straightening and gradually decreasing under the conditions of small tension and trace elongation aiming at the characteristics of large yield strength, low elongation, large internal stress and buckling wave shape of the plate surface of the chilled band steel.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of fig. 1.
FIG. 3 is an enlarged view of the multi-roll leveler of FIG. 1.
Fig. 4 is an enlarged view of the convexity adjustment device of fig. 3.
Detailed Description
As shown in fig. 1, 2, 3 and 4, the multi-roll straightener 8 of the present invention is arranged between the inlet tension roll set and the outlet tension roll set; the inlet tension roller set comprises a tension roller I2, a tension roller II 1, a tension roller III 7 and a tension roller IV 6; the outlet tension roller set comprises a tension roller five 10, a tension roller six 9, a tension roller seven 15 and a tension roller eight 13.
The motor I26, the speed reducer I28 and the pneumatic brake I25 of the tension roller I2 are arranged on the transmission base I30, the rubber roller 68 is connected with the motor I26 through the coupling I67, the speed reducer I28 and the coupling I27 with the brake disc, the compression roller frame I4 arranged on the inlet base 19 is provided with the compression roller I5, and the compression roller I5 is pressed on the tension roller I2 under the action of the oil cylinder I3; the second motor 24, the second speed reducer 20 and the second pneumatic brake 21 of the second tension roller 1 are arranged on the second transmission base 23, and the rubber roller 68 is connected with the second motor 24 through the second coupling 69, the second speed reducer 20 and the second coupling 22 with the brake disc; the motor III 35, the speed reducer III 39 and the pneumatic brake III 37 of the tension roller III 7 are arranged on the transmission base III 36, and the rubber roller 68 is connected with the motor III 35 through the coupling III 65, the speed reducer III 39 and the coupling III 38 with the brake disc; the fourth motor 34, the fourth speed reducer 29 and the fourth pneumatic brake 32 of the fourth tension roller 6 are arranged on the fourth transmission base 33, and the rubber roller 68 is connected with the fourth motor 34 through the fourth coupling 66, the fourth speed reducer 29 and the fourth coupling 31 with the brake disc.
The multi-roll straightener 8 comprises an upper frame 73, a lower frame 78, a quick-opening oil cylinder 76, a pressing motor 72, a ram 89, a deflection motor 71, a convexity adjusting device 86, a roll box 70, a drag chain 74, a roll changing trolley 80 and a hanging bracket 82; the upper frame 73 and the lower frame 78 are hinged by a turnover shaft 75, a piston rod of the quick-opening oil cylinder 76 is fixed with the upper frame 73, and the upper frame 73 is opened and closed by the expansion and contraction of the piston rod of the quick-opening oil cylinder 76; the convexity adjusting devices 86 are arranged in the lower frame 78 and are in multiple groups, an upper wedge iron 85 of each convexity adjusting device 86 is in wedge-shaped surface contact with a lower wedge iron 83, the lower wedge iron 83 is connected with the servo oil cylinder 77, the lower wedge iron 83 is driven by the servo oil cylinder 77 to locally adjust the gap between the lower roller box and the upper roller box in the roller box 70, and a nipple 84 is arranged on the upper wedge iron 85; the pressing motor 72 acts to drive the ram 89 and the upper roller box of the roller box 70 to move up and down, and the gap between the upper roller box and the lower roller box is integrally adjusted; the crank 81 on the roll changing trolley 80 is in threaded connection with the sliding block 87, the connecting screw between the upper roll box and the upper frame 73 is loosened, the upper roll box is placed on the lower roll box, the crank 81 is rocked, the roll box 70 is pulled out of the multi-roll straightening machine 8 through the hook 88 on the sliding block 87, the height of the roll changing trolley 80 is adjusted by the screw 79, and the hanging bracket 82 hangs the roll box 70 for maintenance; the deflection motor 71 is connected with the upper roller box through a ram 89, and the opening degree of the upper roller box and the lower roller box of the roller box 70 can be adjusted by driving the deflection motor 71.
The motor five 45, the speed reducer five 51 and the pneumatic brake five 47 of the tension roller five 10 are arranged on the transmission base five 46, and the rubber roller 68 is connected with the motor five 45 through the coupler five 63, the speed reducer five 51 and the coupling five 48 with the brake disc; the motor six 44, the speed reducer six 40 and the pneumatic brake six 42 of the tension roller six 9 are arranged on the transmission base six 43, and the rubber roller 68 is connected with the motor six 44 through the coupler six 64, the speed reducer six 40 and the coupler six 41 with the brake disc; the motor seven 55, the speed reducer seven 59 and the pneumatic brake seven 57 of the tension roller seven 15 are arranged on the transmission base seven 56, and the rubber roller 68 is connected with the motor seven 55 through the coupler seven 61, the speed reducer seven 59 and the coupler seven 58 with the brake disc; the motor eight 54, the speed reducer eight 52 and the pneumatic brake eight 49 of the tension roller eight 13 are arranged on the transmission base eight 53, the rubber roller 68 is connected with the motor eight 54 through the coupler eight 62, the speed reducer eight 52 and the coupling eight 50 with the brake disc, the compression roller frame two 11 arranged on the inlet base 19 is provided with the compression roller two 12, and the compression roller two 12 is pressed on the tension roller eight 13 under the action of the oil cylinder two 14.
The inlet tension roller is assembled on an inlet base 19, the outlet tension roller is assembled on an outlet base 17, the inlet base 19 is connected with the outlet base 17 through bolts 18, and baffles 16 are arranged on two sides of the inlet base 19 and the outlet base 17.
In operation, the upper frame 73 of the multi-roller straightener 8 is opened through the quick-opening oil cylinder 76, the strip steel sequentially passes through the tension roller I2, the tension roller II 1, the tension roller III 7 and the tension roller IV 6 of the inlet tension roller group, the multi-roller straightener 8, the tension roller V10, the tension roller VI 9, the tension roller seven 15 and the tension roller V13 of the outlet tension roller group, the pressure roller I5 presses the strip steel on the tension roller I2 through the action of the oil cylinder I3, the pressure roller II 12 presses the strip steel on the tension roller V13 through the action of the oil cylinder II 14, the rotating speeds of the motor I26, the motor II 24, the motor III 35 and the motor IV 34 are controlled, so that the speed difference is generated among the tension roller I2, the tension roller II 1, the tension roller III 7 and the tension roller V6 of the inlet tension roller group to establish inlet tension, the rotation speeds of a motor five 45, a motor six 44, a motor seven 55 and a motor eight 54 are controlled, so that the tension roller five 10, the tension roller six 9, the tension roller seven 15 and the tension roller eight 13 of the outlet tension roller set generate speed differences to establish outlet tension, the difference between the outlet tension of the tension roller five 10 and the inlet tension of the tension roller four 6 is straightening tension, the chilled strip steel generates micro-extensibility under the action of the straightening tension, the upper frame 73 of the multi-roller straightener 8 is closed by a quick-opening oil cylinder 76, and the pressing motor 72, the deflection motor 71 and the convexity adjusting device 86 are adjusted according to the material characteristics of the strip steel and the defect degree of a plate surface buckling waveform, and the straightening of the chilled strip steel is realized by utilizing the continuous forward and backward bending actions of small wrap angles, multiple passes and gradual decrease.
When the roll cassette 70 needs maintenance, the screw 79 is adjusted to align the roll changing carriage 80 with the multi-roll straightener 8, the crank 81 is rotated to pull the roll cassette 70 out of the multi-roll straightener 8, and the hanging frame 82 is matched in an auxiliary manner to hang the roll cassette 70 for maintenance.

Claims (3)

1. A multi-roller straightening unit is characterized in that: the multi-roller straightener (8) is arranged between the inlet tension roller set and the outlet tension roller set; the inlet tension roller set comprises a tension roller I (2), a tension roller II (1), a tension roller III (7) and a tension roller IV (6); the outlet tension roller set comprises a tension roller five (10), a tension roller six (9), a tension roller seven (15) and a tension roller eight (13);
the motor I (26), the speed reducer I (28) and the pneumatic brake I (25) of the tension roller I (2) are arranged on the transmission base I (30), the rubber roller (68) is connected with the motor I (26) through the coupler I (67), the speed reducer I (28) and the belt brake disc coupler I (27), the compression roller I (5) is arranged on the compression roller frame I (4) arranged on the inlet base (19), and the compression roller I (5) is pressed on the tension roller I (2) through the action of the oil cylinder I (3); the motor II (24), the speed reducer II (20) and the pneumatic brake II (21) of the tension roller II (1) are arranged on the transmission base II (23), and the rubber roller (68) is connected with the motor II (24) through the coupling II (69), the speed reducer II (20) and the coupling II (22) with the brake disc; the motor III (35), the speed reducer III (39) and the pneumatic brake III (37) of the tension roller III (7) are arranged on the transmission base III (36), and the rubber roller (68) is connected with the motor III (35) through the coupling III (65), the speed reducer III (39) and the coupling III (38) with the brake disc; a motor IV (34), a speed reducer IV (29) and a pneumatic brake IV (32) of the tension roller IV (6) are arranged on a transmission base IV (33), and a rubber roller (68) is connected with the motor IV (34) through a coupling IV (66), the speed reducer IV (29) and a coupling IV with a brake disc (31);
the multi-roller straightener (8) comprises an upper frame (73), a lower frame (78), a quick-opening oil cylinder (76), a pressing motor (72), a ram (89), a deflection motor (71), a convexity adjusting device (86), a roller box (70), a drag chain (74), a roller changing trolley (80) and a hanging bracket (82); the upper frame (73) is hinged with the lower frame (78) through a turnover shaft (75), a piston rod of the quick-opening oil cylinder (76) is fixed with the upper frame (73), and the upper frame (73) is opened and closed through the expansion and contraction of the piston rod of the quick-opening oil cylinder (76); the convexity adjusting devices (86) are arranged in the lower frame (78) and are in multiple groups, wedge-shaped surface contact is formed between an upper wedge iron (85) and a lower wedge iron (83) of the convexity adjusting devices (86), the lower wedge iron (83) is connected with the servo oil cylinder (77), the lower wedge iron (83) is driven by the servo oil cylinder (77) to locally adjust the gap between the lower roll box and the upper roll box in the roll box (70), and the upper wedge iron (85) is provided with a nozzle (84); the pressing motor (72) acts to drive the upper roller box in the ram (89) and the roller box (70) to move upwards and downwards, and the gap between the upper roller box and the lower roller box is integrally adjusted; a crank (81) on the roll changing trolley (80) is in threaded connection with a sliding block (87), a connecting screw between an upper roll box and an upper frame (73) is loosened, the upper roll box is placed on a lower roll box, the crank (81) is rocked, the roll box (70) is pulled out of the multi-roll straightener (8) through a hook (88) on the sliding block (87), the height of the roll changing trolley (80) is adjusted by a screw (79), and the roll box (70) is lifted out by a hanger (82) for maintenance; the deflection motor (71) is connected with the upper roller box through a ram (89), the deflection motor (71) is driven, and the opening degree of the upper roller box and the lower roller box of the roller box (70) can be adjusted.
2. The multi-roll straightening unit according to claim 1, characterized in that: the motor five (45), the speed reducer five (51) and the pneumatic brake five (47) of the tension roller five (10) are arranged on the transmission base five (46), and the rubber roller (68) is connected with the motor five (45) through the coupler five (63), the speed reducer five (51) and the belt brake disc coupler five (48); the motor six (44), the speed reducer six (40) and the pneumatic brake six (42) of the tension roller six (9) are arranged on the transmission base six (43), and the rubber roller (68) is connected with the motor six (44) through the coupler six (64), the speed reducer six (40) and the coupler six (41) with the brake disc; the motor seven (55), the speed reducer seven (59) and the pneumatic brake seven (57) of the tension roller seven (15) are arranged on the transmission base seven (56), and the rubber roller (68) is connected with the motor seven (55) through the coupler seven (61), the speed reducer seven (59) and the coupler seven (58) with the brake disc; the motor eight (54), the speed reducer eight (52) and the pneumatic brake eight (49) of the tension roller eight (13) are arranged on the transmission base eight (53), the rubber roller (68) is connected with the motor eight (54) through the coupler eight (62), the speed reducer eight (52) and the belt brake disc coupler eight (50), the compression roller frame two (11) arranged on the outlet base (17) is provided with the compression roller two (12), and the compression roller two (12) is pressed on the tension roller eight (13) through the action of the oil cylinder two (14).
3. The multi-roll straightening unit according to claim 1, characterized in that: the inlet tension roller is assembled on an inlet base (19), the outlet tension roller is assembled on an outlet base (17), the inlet base (19) is connected with the outlet base (17) through bolts (18), and baffles (16) are arranged on two sides of the inlet base (19) and the outlet base (17).
CN201810362464.5A 2018-04-20 2018-04-20 Multi-roller straightening unit Active CN108555062B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810362464.5A CN108555062B (en) 2018-04-20 2018-04-20 Multi-roller straightening unit

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Application Number Priority Date Filing Date Title
CN201810362464.5A CN108555062B (en) 2018-04-20 2018-04-20 Multi-roller straightening unit

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CN108555062A CN108555062A (en) 2018-09-21
CN108555062B true CN108555062B (en) 2024-02-27

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB929345A (en) * 1960-03-28 1963-06-19 Voss Engineering Company Independent wedge adjustments for roller levelers
US3301031A (en) * 1964-06-23 1967-01-31 Voss Engineering Company Roller leveler
CN2309192Y (en) * 1997-09-12 1999-03-03 中国第二重型机械集团公司 Hot plate-straightening machine
CN1693000A (en) * 2005-02-18 2005-11-09 中冶连铸技术工程股份有限公司 Roller group of bending and straightening machine for band steel and said straightening machine
CN202387781U (en) * 2011-11-14 2012-08-22 云南钛业股份有限公司 Titanium belt tension roller type straightening device
CN103769838A (en) * 2012-10-19 2014-05-07 襄阳博亚精工机器有限公司 Maintaining device for multi-roll straightening machine roll system
CN205701918U (en) * 2016-06-21 2016-11-23 武汉武钢北湖德诚设备有限公司 A kind of nine rollers pinch straightener
CN106180268A (en) * 2016-07-13 2016-12-07 河海大学常州校区 Steel band stretching correcting device
CN208288704U (en) * 2018-04-20 2018-12-28 襄阳博亚精工装备股份有限公司 A kind of multi-roll straightening machine group

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB929345A (en) * 1960-03-28 1963-06-19 Voss Engineering Company Independent wedge adjustments for roller levelers
US3301031A (en) * 1964-06-23 1967-01-31 Voss Engineering Company Roller leveler
CN2309192Y (en) * 1997-09-12 1999-03-03 中国第二重型机械集团公司 Hot plate-straightening machine
CN1693000A (en) * 2005-02-18 2005-11-09 中冶连铸技术工程股份有限公司 Roller group of bending and straightening machine for band steel and said straightening machine
CN202387781U (en) * 2011-11-14 2012-08-22 云南钛业股份有限公司 Titanium belt tension roller type straightening device
CN103769838A (en) * 2012-10-19 2014-05-07 襄阳博亚精工机器有限公司 Maintaining device for multi-roll straightening machine roll system
CN205701918U (en) * 2016-06-21 2016-11-23 武汉武钢北湖德诚设备有限公司 A kind of nine rollers pinch straightener
CN106180268A (en) * 2016-07-13 2016-12-07 河海大学常州校区 Steel band stretching correcting device
CN208288704U (en) * 2018-04-20 2018-12-28 襄阳博亚精工装备股份有限公司 A kind of multi-roll straightening machine group

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