CN108547055A - Pleasant furniture regenerated bark base fabric preparation method - Google Patents
Pleasant furniture regenerated bark base fabric preparation method Download PDFInfo
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- CN108547055A CN108547055A CN201810311063.7A CN201810311063A CN108547055A CN 108547055 A CN108547055 A CN 108547055A CN 201810311063 A CN201810311063 A CN 201810311063A CN 108547055 A CN108547055 A CN 108547055A
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- China
- Prior art keywords
- furniture
- pleasant
- base fabric
- spun lacing
- regenerated bark
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4334—Polyamides
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
Abstract
The invention discloses a kind of pleasant furniture regenerated bark base fabrics and preparation method thereof, including apolegamy process, shredding mixed cotton process, carding step, auxiliary net process, high-pressure water-jet process, dewatered drying process, rolling step；Raw material is terylene short fiber, short fine, the short fibre of head layer ox-hide of polyamide fibre.Full-automatic production of the invention, reduces labour cost, improves production efficiency, have the function that energy efficiency；The regenerated bark base fabric ultimate strength produced：Longitudinal direction >=100N, transverse direction >=100N；Tearing brute force：Longitudinal direction >=15N, transverse direction >=15N；Bursting strength：≥300Kpa；Air penetrability：≥40mm/s.
Description
Technical field
The present invention relates to pleasant furniture regenerated bark base fabric more particularly to a kind of furniture regenerated bark base fabric preparation methods.
Background technology
Sofa product is as general household items, with human civilization progress, the continuous improvement of living standard, science and
Economic development and personal preference, the needs for meeting spirit and substance, sofa product has become essential in human lives
The high-grade art work makes from style variation, raw materials variations, fabric variation, color change, changes of function, purposes variation, technique
Variation includes that basic variation all has occurred in personal appreciation etc., has thus pushed the innovation of furniture (sofa) product, furniture industry
Flourish, the industry competition situation occurred to today of making rapid progress.
Fiber synthetic leather is a kind of dermatine with twice-laid novel high-grade time, can be used as shoes, luggage, furniture,
Each field of automotive trim etc., the characteristic and physical index more superior than corium with corium and planarization.Simple needle thorn
Woven fabric non-woven cloth products have the characteristics that strength is high, splitting is good, but there are the processing of needle thorn and last handling process size are unstable,
Split is caused to shrink big, grammes per square metre is very poor greatly to affect the thickness and quality of product.
Meanwhile in leather industry, it is always the pain spot of industry that can not effectively utilize corium onal material, currently, corium
Onal material can only be as industrial gelatine or few edible gelatin, and leather shoes etc. inferior.
Invention content
Based on the above issues, the purpose of the present invention is to provide pleasant furniture regenerated bark base fabric preparation methods, in conjunction with mesh
Preceding spunlace non-woven cloth preparation method, and it is transformed, to reach energy efficiency；The present invention is by terylene short fiber, the short fibre of polyamide fibre
With the short fine mixing of ox-hide, production and processing is fine and smooth at a feel, has true matte style, pleasant ventilative furniture regenerated bark
Base fabric.
The present invention provides pleasant furniture regenerated bark base fabric preparation method, including apolegamy process, shredding mixed cotton process, combing
Process, auxiliary net process, high-pressure water-jet process, dewatered drying process, rolling step；Apolegamy process passes through conveyer belt and shredding mixed cotton
Process is connected；Shredding mixed cotton process is conveyed by air duct to be connected with carding step；Carding step by conveying cylinder with it is auxiliary
Net process connects；Auxiliary net process passes through conveyer belt and dehydration with high-pressure water-jet process by transmitting band connection, high-pressure water-jet process
Baking operation connects, and dewatered drying process is connected by reel with rolling step.
It matches in process, the raw material of selection is terylene short fiber, the short fine and short fibre of head layer ox-hide of polyamide fibre；Wherein, terylene short fiber
Mixing ratio with the short fibre of polyamide fibre is 7:3.
Terylene short fiber specification is 2D × 38mm.
The short fine specification of polyamide fibre is 2D × 51mm.
Shredding mixed cotton process includes being followed successively by thick shredding, preliminary shredding and smart shredding.
In carding step, the rotating speed of drum cylinder is controlled, the superficial velocity of cylinder is 850m/min.
High-pressure water-jet process is equipped with four spun lacing processes, and the hydraulic pressure of four spun lacings is different.First of spun lacing pressure is
2.5MPa, spun lacing height are 20mm；Second spun lacing pressure is 3.0MPa, and spun lacing height is 30mm；Third road spun lacing pressure is
3.5MPa, spun lacing height are 40mm；4th spun lacing pressure is 4.0MPa, and spun lacing height is 45mm.
The pleasant furniture regenerated bark base fabric preparation method of the present invention, with terylene short fiber, the short fine and short fibre of head layer ox-hide of polyamide fibre
For raw material, the short fine specification of head layer ox-hide is 3-8mm, and production and processing is fine and smooth at a feel, has true matte style, pleasant
The furniture regenerated bark base fabric of gas.The dosage and ratio of synthetic fibers and kraft fibers can be adjusted according to the different position of furniture,
The base fabric of various thickness is produced, the diversity of product is further enriched.In shredding mixed cotton process, have due to raw materials used
Certain hardness, breaks up raw material, shredding acquires a certain degree of difficulty at threadiness, and using multiple shredding, shredding thick first is by raw material
It breaks up, uniformly mixes, then carry out preliminary shredding, after big storehouse mixed cotton, then carry out smart shredding, so that raw material is uniformly mixed, shredding
Thoroughly；In addition it is that raw material is made to be uniformly mixed, must be requested that certain mixed and disorderly ratio controls in a jumble than that can make the vertically and horizontally strong of product
Power is uniform, improves the physical mechanical property of the strength of product；The mixed and disorderly ratio of this process is 1:1.2 to 1:2.2.In carding step
In, the rotating speed of drum cylinder is controlled, fiber combing is critical process into the net, and shredding is mixed ready small fibre bundle
It is combed into the thin net of single fiber composition, for laying networking, or is directly reinforced, or arranged in a jumble through airlaid with manufacturing fiber
The fibre web of row, since in entire water jet process, the stability of intensity and fiber is all to wind generation, therefore difference by fiber
Equipment, different cylinder diameters, different doffer's forms and spun lacing pressure, frequency etc. are for different raw material and different
Technological parameter, to have different adjustment, the superficial velocity that the present invention controls cylinder is 850m/min.In high-pressure water-jet process,
Four main spun lacings are set, and the pressure of four spun lacings is different；Properly increase water needling pressure, be conducive to improve it is short it is fine between
Entanglement density, improves the peel resistance of product, while improving the resistance to tortuosity of product, can reduce the deformation degree of long-time service.
In dewatered drying process, using the quick drying technology of hot blast fan high pressure, flash baking can reduce existence time of the moisture in base fabric,
The Signs of Mould caused by residual of the moisture content in base fabric during spun lacing is avoided, product quality is improved.The regeneration produced
Scytoblastema cloth ultimate strength：Longitudinal direction >=100N, transverse direction >=100N；Tearing brute force：Longitudinal direction >=15N, transverse direction >=15N；Bursting strength：≥
300Kpa；Air penetrability：≥40mm/s.
Wherein kraft fibers are a kind of good natural fibers, have strong hygroscopicity, softness, free from extraneous odour, antistatic, resistance
The features such as combustion property is strong, it is also the main constituents of the solid waste such as onal leftover pieces, uses the short fibre of ox-hide for raw material one
Aspect is also that waste material recycles, and reduces environmental pollution, and have followed the theory of sustainable development.Because China is process hides work
State of sparetime university, leather industry are also faced with the serious restriction of resource and ecological environment, and what the traditional leather industry in China generated consolidates
Body waste accounts for about 30%, causes being largely lost for Animal resources.The loss of resource while the destruction for causing environment, this is
One of must be solved the problems, such as leather industry sustainable development.
Description of the drawings
Fig. 1 is the schematic diagram of the pleasant furniture regenerated bark base fabric preparation method of the present invention.
Specific implementation mode
Technical scheme of the present invention described in detail below.The embodiment of the present invention is only for illustrating concrete structure, the rule of the structure
Mould should not be limited by the examples.
As shown in Figure 1, the present invention provides pleasant furniture regenerated bark base fabric preparation method, including apolegamy process 1, shredding are mixed
Cotton process 2, carding step 3, auxiliary net process 4, high-pressure water-jet process 5, dewatered drying process 6, rolling step 7；It is logical to match process 1
Conveyer belt is crossed with shredding mixed cotton process 2 to be connected；Shredding mixed cotton process 2 is conveyed by air duct to be connected with carding step 3；It combs
Process 3 is connect by conveying cylinder with auxiliary net process 4；Auxiliary net process 4 is with high-pressure water-jet process 5 by transmitting band connection, high pressure
Spun lacing process 5 is connect by conveyer belt with dewatered drying process 6, and dewatered drying process 6 is connected by reel with rolling step 7
It connects.It matches in process 1, the raw material of selection is terylene short fiber, the short fine and short fibre of head layer ox-hide of polyamide fibre；Wherein, terylene short fiber and brocade
The mixing ratio of the short fibre of synthetic fibre is 7:3；Terylene short fiber specification is 2D × 38mm；The short fine specification of polyamide fibre is 2D × 51mm；Head layer ox-hide is short
Fine specification is 3-8mm；Shredding mixed cotton process 2 includes being followed successively by thick shredding, preliminary shredding and smart shredding, is multiple shredding, makes each
The short fibre of kind can be sufficiently mixed；In carding step 3, the rotating speed of drum cylinder is controlled, the superficial velocity of cylinder is 850m/min；It is high
Spun lacing process is pressed to be equipped with four spun lacing processes, the hydraulic pressure of four spun lacings is different；First of spun lacing pressure is 2.5MPa, spun lacing
Height is 20mm；Second spun lacing pressure is 3.0MPa, and spun lacing height is 30mm；Third road spun lacing pressure is 3.5MPa, spun lacing
Height is 40mm；4th spun lacing pressure is 4.0MPa, and spun lacing height is 45mm.Dewatered drying process 6, it is fast using hot blast fan high pressure
Fast drying technology can reduce existence time of the moisture in base fabric, avoid residual institute of the moisture content in base fabric during spun lacing
Caused Signs of Mould improves product quality.
The present invention can adjust the dosage and ratio of synthetic fibers and kraft fibers, produce according to the different position of furniture
The base fabric of various thickness further enriches the diversity of product.Full-automatic production of the invention, reduces labour cost, carries
High production efficiency.
Claims (8)
1. pleasant furniture regenerated bark base fabric preparation method, which is characterized in that including apolegamy process, shredding mixed cotton process, comb
Process, auxiliary net process, high-pressure water-jet process, dewatered drying process, rolling step；The apolegamy process by conveyer belt with it is described
Shredding mixed cotton process is connected；The shredding mixed cotton process is conveyed by air duct to be connected with the carding step；The combing
Process is connect by conveying cylinder with the auxiliary net process；The auxiliary net process is connected with the high-pressure water-jet process by conveyer belt
It connects, the high-pressure water-jet process is connect by conveyer belt with the dewatered drying process, and the baking operation passes through reel and institute
Rolling step is stated to be connected.
2. pleasant furniture regenerated bark base fabric preparation method according to claim 1, it is characterised in that the apolegamy work
In sequence, the raw material of selection is terylene short fiber, the short fine and short fibre of head layer ox-hide of polyamide fibre；Wherein, terylene short fiber and polyamide fibre are short fine mixed
Composition and division in a proportion is 7:3.
3. pleasant furniture regenerated bark base fabric preparation method according to claim 2, it is characterised in that the terylene is short
Fine specification is 2D × 38mm.
4. pleasant furniture regenerated bark base fabric preparation method according to claim 2, it is characterised in that the short fibre of polyamide fibre
Specification is 2D × 51mm.
5. pleasant furniture regenerated bark base fabric preparation method according to claim 1, it is characterised in that the shredding mixed cotton
Process includes being followed successively by thick shredding, preliminary shredding and smart shredding.
6. pleasant furniture regenerated bark base fabric preparation method according to claim 1, it is characterised in that the carder
In sequence, the rotating speed of drum cylinder is controlled, the superficial velocity of cylinder is 850m/min.
7. pleasant furniture regenerated bark base fabric preparation method according to claim 1, it is characterised in that the high pressure water
It pierces process and is equipped with four spun lacing processes, first of spun lacing pressure is 2.5MPa, and spun lacing height is 20mm；Second spun lacing pressure is
3.0MPa, spun lacing height are 30mm；Third road spun lacing pressure is 3.5MPa, and spun lacing height is 40mm；4th spun lacing pressure is
4.0MPa, spun lacing height are 45mm.
8. pleasant furniture regenerated bark base fabric preparation method according to claim 1, it is characterised in that is produced is pleasant
Furniture regenerated bark base fabric, ultimate strength：Longitudinal direction >=100N, transverse direction >=100N；Tearing brute force：Longitudinal direction >=15N, transverse direction >=15N；
Bursting strength：≥300Kpa；Air penetrability：≥40mm/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810311063.7A CN108547055A (en) | 2018-04-09 | 2018-04-09 | Pleasant furniture regenerated bark base fabric preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810311063.7A CN108547055A (en) | 2018-04-09 | 2018-04-09 | Pleasant furniture regenerated bark base fabric preparation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108547055A true CN108547055A (en) | 2018-09-18 |
Family
ID=63514488
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810311063.7A Pending CN108547055A (en) | 2018-04-09 | 2018-04-09 | Pleasant furniture regenerated bark base fabric preparation method |
Country Status (1)
| Country | Link |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101235579A (en) * | 2007-01-31 | 2008-08-06 | 张立文 | Spun laced fabric and processing method thereof |
| CN101736520A (en) * | 2008-11-10 | 2010-06-16 | 丁晨妍 | Laminated material generated by entwisting and preparation method thereof |
| CN101851828A (en) * | 2010-01-16 | 2010-10-06 | 张立文 | Reducing leather and preparation method thereof |
| CN102660844A (en) * | 2012-05-28 | 2012-09-12 | 朱晓华 | Method for producing cowhide fiber base fabric |
| CN103233324A (en) * | 2013-04-08 | 2013-08-07 | 江阴骏华纺织科技有限公司 | Low-cost collagen fiber reconstituted leather and manufacturing method thereof |
| CN103255581A (en) * | 2013-04-25 | 2013-08-21 | 江阴骏华纺织科技有限公司 | Production line for collagenous fiber regenerated leather |
| CN104480725A (en) * | 2014-12-12 | 2015-04-01 | 杭州新兴纸业有限公司 | Cow grey cloth and manufacturing method thereof |
-
2018
- 2018-04-09 CN CN201810311063.7A patent/CN108547055A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101235579A (en) * | 2007-01-31 | 2008-08-06 | 张立文 | Spun laced fabric and processing method thereof |
| CN101736520A (en) * | 2008-11-10 | 2010-06-16 | 丁晨妍 | Laminated material generated by entwisting and preparation method thereof |
| CN101851828A (en) * | 2010-01-16 | 2010-10-06 | 张立文 | Reducing leather and preparation method thereof |
| CN102660844A (en) * | 2012-05-28 | 2012-09-12 | 朱晓华 | Method for producing cowhide fiber base fabric |
| CN103233324A (en) * | 2013-04-08 | 2013-08-07 | 江阴骏华纺织科技有限公司 | Low-cost collagen fiber reconstituted leather and manufacturing method thereof |
| CN103255581A (en) * | 2013-04-25 | 2013-08-21 | 江阴骏华纺织科技有限公司 | Production line for collagenous fiber regenerated leather |
| CN104480725A (en) * | 2014-12-12 | 2015-04-01 | 杭州新兴纸业有限公司 | Cow grey cloth and manufacturing method thereof |
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Application publication date: 20180918 |
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