CN108541235A - The manufacturing method of laminated body and laminated body - Google Patents

The manufacturing method of laminated body and laminated body Download PDF

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Publication number
CN108541235A
CN108541235A CN201680076115.6A CN201680076115A CN108541235A CN 108541235 A CN108541235 A CN 108541235A CN 201680076115 A CN201680076115 A CN 201680076115A CN 108541235 A CN108541235 A CN 108541235A
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CN
China
Prior art keywords
polyvinyl alcohol
laminated body
base material
resin base
polyolefins
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Pending
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CN201680076115.6A
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Chinese (zh)
Inventor
滨本大介
石丸咲美
宫武稔
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Nitto Denko Corp
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Nitto Denko Corp
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Publication date
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Priority to CN202410018596.1A priority Critical patent/CN117986656A/en
Publication of CN108541235A publication Critical patent/CN108541235A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/0028Stretching, elongating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating

Abstract

The present invention provides a kind of laminated body having both excellent adaptation and excellent appearance.The laminated body of the present invention has resin base material and is formed in the polyvinyl alcohol resin layer of the side of the resin base material.The resin base material side of polyvinyl alcohol resin layer is configured to that there are the intermediate regions of polyolefins ingredient.

Description

The manufacturing method of laminated body and laminated body
Technical field
The present invention relates to the laminated bodies with polyvinyl alcohol resin layer.
Background technology
It has been proposed forming polyvinyl alcohol resin layer on resin base material and the laminated body is stretched, is dyed And obtain the method (for example, patent document 1) of polarizing coating.The thin polarizing coating of thickness, therefore, example can be obtained by such method It such as can help to the slimming of image display device and attract attention.
Above-mentioned polarizing coating can directly be laminated in the state of above-mentioned resin base material to use.In this embodiment, it Polyvinyl alcohol resin layer (polarizing coating) and resin base material is asked there are enough adaptations.Specifically, it is desirable that the manufacture of polarizing coating In (for example, stretching, in conveying), polyvinyl alcohol resin layer removes not from resin base material, inclined when operating (rework) again Vibrating diaphragm is not removed with resin base material or polarizing coating or resin does not occur because of impact at processing (such as punching) or in use Base material floats.
In order to improve above-mentioned adaptation, it is proposed that setting contains polyethylene between resin base material and polyvinyl alcohol resin layer The priming coat (patent document 2) of alcohols material.But in the case where priming coat is arranged, exists and be difficult to obtain good appearance Problem.
Existing technical literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2000-338329 bulletins
Patent document 2:Japanese Patent No. 4950357
Invention content
The subject that the invention solves
The present invention was completed to solve the above problem, main purpose be to provide it is a kind of have both it is excellent closely sealed The laminated body of property and excellent appearance.
The method to solve the problem
According to the present invention can provide a kind of laminated bodies.The laminated body of the present invention has resin base material and is formed in the resin base The polyvinyl alcohol resin layer of the side of material.The above-mentioned resin base material side of above-mentioned polyvinyl alcohol resin layer is configured to exist poly- The intermediate region of alkene constituents.
In one embodiment, polyvinyl alcohol constituents and polyolefins ingredient are contained in above-mentioned intermediate region.
In one embodiment, above-mentioned polyvinyl alcohol constituents include acetoacetyl modified polyvinyl alcohol.
In one embodiment, the match ratio of above-mentioned polyvinyl alcohol constituents and said polyolefins constituents be 5: 95~ 60∶40。
In one embodiment, the thickness of above-mentioned intermediate region is 100nm~1000nm.
According to another aspect of the present invention, it is possible to provide a kind of manufacturing method of laminated body.The manufacturing method packet of the laminated body It includes:The process for being coated with the priming coat formation composition of the ingredient containing polyolefins in the side of resin base material and forming priming coat; And the work that polyvinyl alcohol resin coating layer is formed containing the coating fluid of polyvinyl alcohol resin is coated in the base coating surface Sequence.
In one embodiment, above-mentioned priming coat formation composition contain polyvinyl alcohol constituents and polyolefins at Point.
In one embodiment, above-mentioned polyvinyl alcohol constituents include acetoacetyl modified polyvinyl alcohol.
In one embodiment, the solid constituent match ratio of above-mentioned polyvinyl alcohol constituents and said polyolefins constituents It is 5: 95~60: 40.
In one embodiment, the thickness of above-mentioned priming coat is 500nm~3000nm.
According to another aspect of the present invention, it is possible to provide a kind of manufacturing method of polarizing film.The manufacturing method packet of the polarizing film Include the process that the laminated body obtained using above-mentioned manufacturing method is stretched and dyed.
According to another aspect of the present invention, it is possible to provide a kind of polarizing film.The polarizing film has resin base material and is formed in this The polyvinyl alcohol resin layer of the side of resin base material.The above-mentioned resin base material side of above-mentioned polyvinyl alcohol resin layer is configured to There are the intermediate region of polyolefins ingredient, above-mentioned polyvinyl alcohol resin layer is inclined obtained from dichroic substance gas absorption quantity Vibrating diaphragm.
In one embodiment, polyvinyl alcohol constituents and polyolefins ingredient are contained in above-mentioned intermediate region.
In one embodiment, above-mentioned polyvinyl alcohol constituents include acetoacetyl modified polyvinyl alcohol.
In one embodiment, the match ratio of above-mentioned polyvinyl alcohol constituents and said polyolefins constituents be 5: 95~ 60∶40。
In one embodiment, the thickness of above-mentioned intermediate region is 100nm~1000nm.
The effect of invention
According to the present invention, by being arranged to the resin base material side of polyvinyl alcohol resin layer, there are polyolefins ingredients Intermediate region can obtain the laminated body for having both excellent adaptation and excellent appearance.
Description of the drawings
Fig. 1 is the SEM observation photos of the stacking body section of Examples and Comparative Examples.
Embodiment
Hereinafter, embodiments of the present invention will be described, but the present invention is not limited by these embodiments.
A. laminated body
The laminated body of the present invention has resin base material and is formed in the polyvinyl alcohol resin of the side of resin base material (below Referred to as " PVA resinoids ") layer, and the resin base material side of at least PVA resinoids layer is configured to that there are in polyolefins ingredient Between region.In one embodiment, intermediate region is substantially equivalent to aftermentioned priming coat, and PVA resinoid layers include primary coat Layer and aftermentioned PVA resinoids coating layer.In another embodiment, PVA resinoids layer essentially forms single layer, in Between region be configured to the compatibility area of such as PVA resinoids coating layer and priming coat.It should be noted that PVA resinoid layers It is made into polarizing coating by various processing, laminated body can be made into polarizing film.
A-1. resin base material
As the constituent material of above-mentioned resin base material, arbitrary suitable material can be used.It can enumerate for example:Gather to benzene two The olefine kind resins such as the esters resins such as formic acid glycol ester resinoid, cyclenes hydrocarbon resins, polypropylene, (methyl) acrylic compounds tree The copolymer resin of fat, polyamide-based resin, polycarbonate resin, these resins.It is preferable to use poly terephthalic acid second two Alcohol ester resinoid.Wherein, it is preferable to use amorphous polyethylene terephthalate resinoid.As amorphous poly- to benzene The specific example of naphthalate resinoid can be enumerated:Further contain M-phthalic acid as dicarboxylic acids copolymer, Further contain copolymer of the cyclohexanedimethanol as glycol.
The glass transition temperature (Tg) of resin base material is preferably 170 DEG C or less.It, can by using such resin base material To inhibit the crystallization of PVA resinoid layers and substantially ensure draftability.In view of the plasticising of resin base material that is carried out using water and It carries out stretching in water well, more preferably 120 DEG C or less.In one embodiment, the glass transition temperature of resin base material Preferably 60 DEG C or more of degree.By using such resin base material, can it is aftermentioned to the coating fluid containing PVA resinoids into Prevented when row coating/drying resin base material deform (for example, generate concave-convex, sagging, fold etc.) a problem that.In addition, The stretching of laminated body can be carried out at temperature appropriate (such as 60 DEG C~70 DEG C or so).In another embodiment, right Can also be less than 60 DEG C of glass as long as resin base material is indeformable when coating fluid containing PVA resinoids is coated/dries Glass transition temperature.It should be noted that glass transition temperature (Tg) is the value found out according to JIS K 7121.
In one embodiment, the water absorption rate of resin base material is preferably 0.2% or more, and more preferably 0.3% or more.This The resin base material of sample absorbs water, and water can play the effect of plasticizer, is plasticized.As a result, in stretching in water, Neng Gou great Width reduces tensile stress, and draftability can be made excellent.On the other hand, the water absorption rate of resin base material is preferably 3.0% hereinafter, more excellent It is selected as 1.0% or less.By using such resin base material, the dimensional stability of resin base material when manufacture can be prevented to be decreased obviously And make laminated body degraded appearance a problem that.In addition, when can prevent from stretching in water fracture, PVA resin films from It is removed on resin base material.It should be noted that water absorption rate is the value found out according to JIS K 7209.
The thickness of resin base material is preferably 20 μm~300 μm, more preferably 30 μm~200 μm.
Surface modification treatment (for example, sided corona treatment etc.) can be implemented in advance to resin base material surface, can also be formed easily Adhesive linkage.By these processing, adaptation can further improve.
A-2.PVA resinoid layers
As the PVA resinoids for forming above-mentioned PVA resinoids layer, arbitrary appropriate resin can be used.It can enumerate for example: Polyvinyl alcohol, ethylene-vinyl alcohol copolymer.Polyvinyl alcohol can be obtained by by saponifying polyvinyl acetate.Ethylene-vinyl alcohol Copolymer can be obtained by by vinyl-vinyl acetate copolymer saponification.The saponification degree of PVA resinoids is usually 85 moles of % ~100 moles of %, preferably 95.0 moles of %~99.95 mole %, more preferably 99.0 moles of %~99.93 mole %.Soap Change degree can be found out according to JIS K 6726-1994.By using the PVA resinoids of such saponification degree, it is excellent that durability can be obtained Different polarizing coating.When saponification degree is excessively high, there is the hidden danger of gelation.
The average degree of polymerization of PVA resinoids can suitably be selected according to purpose.Average degree of polymerization is usually 1000~ 10000, preferably 1200~4500, more preferably 1500~4300.It should be noted that average degree of polymerization can be according to JIS K 6726-1994 is found out.
The representative thickness of PVA resinoid layers is 20 μm hereinafter, preferably 15 μm or less.Using PVA resinoids layer as When polarizing coating, thickness be preferably 10 μm hereinafter, more preferably 8 μm hereinafter, further preferably 7 μm hereinafter, particularly preferably 6 μm or less.On the other hand, the thickness of PVA resinoids layer is preferably 1.0 μm or more, more preferably 2.0 μm or more.
When using PVA resinoids layer as polarizing coating, after PVA resinoid layers are essentially dichroic substance gas absorption quantity State, the arbitrary wavelength preferably in wavelength 380nm~780nm show absorption dichroism.In this case, PVA resinoids The monomer transmissivity of layer is preferably 40.0% or more, more preferably 41.0% or more, further preferably 42.0% or more, especially Preferably 43.0% or more.The degree of polarization of PVA resinoid layers is preferably 99.8% or more, and more preferably 99.9% or more, into one Step preferably 99.95% or more.
As described above, the resin base material side of PVA resinoid layers is configured to, there are the intermediate regions of polyolefins ingredient.It is logical It crosses and forms such region, excellent adaptation and excellent appearance may be implemented.The thickness of intermediate region is, for example, 100nm ~1000nm.Intermediate region for example can observe the section of laminated body to confirm by scanning electron microscope (SEM).In addition, Whether there is or not polyolefins ingredient for example can by time of flight secondary ion massspectrometry method (TOF-SIMS), infrared measure (IR) come Confirm.In one embodiment, polyvinyl alcohol constituents and polyolefins ingredient are contained in intermediate region.It should be noted that The details of polyolefins ingredient and polyvinyl alcohol constituents is described below.
B. manufacturing method
As long as the laminated body of the present invention can obtain above structure, can be manufactured by any suitable method. It in one embodiment, is manufactured by following methods, this method includes:In the side of resin base material, coating contains polyolefins The priming coat formation composition of ingredient and the process for forming priming coat;And it is coated with resinoid containing PVA in the base coating surface Coating fluid and the process that forms PVA resinoid coating layers.
B-1. priming coat is formed
Above-mentioned priming coat formation preferably comprises polyvinyl alcohol constituents and polyolefins ingredient with composition.By being set as this The composition of sample can obtain the laminated body for having both excellent adaptation and excellent appearance.As polyvinyl alcohol constituents, can make With any suitable PVA resinoids.It can specifically enumerate:Polyvinyl alcohol, modified polyvinylalcohol.It, can as modified polyvinylalcohol To enumerate for example:The polyvinyl alcohol being modified with acetoacetyl, carboxylic acid group, acryloyl group and/or carbamate groups.Wherein, It is preferable to use acetoacetyl modified PVA.As acetoacetyl modified PVA, it is preferable to use at least having the following general formula (I) institute Show the polymer of repetitive unit.
[chemical formula 1]
In above-mentioned formula (I), n is preferably 1%~10% relative to the ratio of l+m+n.
The average degree of polymerization of acetoacetyl modified PVA is preferably 1000~10000, and preferably 1200~5000.Acetyl The saponification degree of acetyl group modified PVA is preferably 97 moles of % or more.The pH of the 4 weight % aqueous solutions of acetoacetyl modified PVA Preferably 3.5~5.5.It should be noted that average degree of polymerization and saponification degree can be found out according to JIS K 6726-1994.
As said polyolefins constituents, any suitable polyolefin resin can be used.As polyolefin resin Principal component olefinic component, can enumerate for example:The carbon atoms such as ethylene, propylene, isobutene, 1- butylene, 1- amylenes, 1- hexenes The olefines hydrocarbon of number 2~6.These ingredients can be used alone, or be applied in combination two or more.Wherein, preferably ethylene, third The olefines hydrocarbon of the carbon atom numbers 2~4 such as alkene, isobutene, 1- butylene more preferably uses ethylene.
In the monomer component for constituting said polyolefins resinoid, ratio shared by olefinic component is preferably 50 weight %~95 Weight %.
Said polyolefins resinoid preferably has carboxyl and/or its anhydride group.Such polyolefin resin is dispersible Yu Shuizhong can form priming coat well.As the monomer component with such functional group, can enumerate for example:Insatiable hunger With carboxylic acid and its acid anhydrides, the half ester of unsaturated dicarboxylic, half amide.As these specific examples, can enumerate:Acrylic acid, first Base acrylic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, crotonic acid.
The molecular weight of polyolefin resin is, for example, 5000~80000.
In above-mentioned priming coat formation composition, the match ratio (solid of polyvinyl alcohol constituents and polyolefins ingredient Ingredient) it is preferably 5: 95~60: 40, more preferably 20: 80~50: 50.If polyvinyl alcohol constituents are excessive, existing can not Fully obtain the hidden danger of adaptation.Specifically, being dropped in the presence of peeling force required when removing PVA resinoid layers from resin base material Hidden danger low that enough adaptations obtain.On the other hand, if polyvinyl alcohol constituents are very few, there is obtained layer The hidden danger of the appearance damage of stack.Specifically, a problem that coated film gonorrhoea occurs when being formed there are aftermentioned priming coat And it is difficult to obtain the hidden danger of the laminated body of excellent appearance.
Priming coat formation is preferably aqueous with composition.Priming coat formation composition can contain organic solvent.As Organic solvent can be enumerated for example:Ethyl alcohol, isopropanol etc..The solid component concentration of priming coat formation composition is preferably 1.0 The weight of weight %~10 %.
It can also coordinate additive in priming coat formation composition.As additive, can enumerate for example:Crosslinking agent Deng.As crosslinking agent, can enumerate for example:The methylol compounds such as oxazoline, boric acid, trimethylol melamine, carbon two are sub- Amine, isocyanate compound, epoxide etc..The use level of additive can be according to purpose etc. in priming coat formation composition And it suitably sets.For example, 100 parts by weight of total relative to polyvinyl alcohol constituents and polyolefins ingredient, crosslinking agent are matched Resultant is preferably 10 parts by weight hereinafter, more preferably 0.01 parts by weight~10 parts by weight, further preferably 0.1 parts by weight~5 Parts by weight.
As the coating method of priming coat formation composition, any suitable method may be used.It can enumerate for example: Rolling method, spin-coating method, bar rubbing method, dip coating, die coating method, curtain coating, spray coating method, scraper for coating method (unfilled corner wheel rubbing method Deng) etc..
Priming coat formation is preferably applied in such a way that the thickness of obtained priming coat is 500nm~3000nm with composition Cloth, more preferably 800nm~2000nm.When primer thickness is excessively thin, there is the hidden danger that can not obtain enough adaptations.It is another When primer thickness is blocked up, in the formation of aftermentioned PVA resinoids coating layer, there is generation and brush difficulty, obtaining in aspect A problem that uneven generation is generated in coated film and is difficult to obtain the hidden danger of the laminated body of excellent appearance.
After painting bottom coating formation composition, coated film can be made to dry.Drying temperature is, for example, 50 DEG C or more.
B-2. PVA resinoid coating layers are formed
The base coating surface of coating fluid of the coating containing above-mentioned PVA resinoids can implement surface modification treatment (example in advance Such as sided corona treatment).Processing in this way, can further improve adaptation.
As the coating fluid containing above-mentioned PVA resinoids, can usually use above-mentioned PVA resinoids are dissolved in solvent and Obtained solution.As solvent, can enumerate for example:Water, dimethyl sulfoxide (DMSO), dimethylformamide, dimethylacetylamide, N- first The amines such as polyalcohols, ethylenediamine, the diethylenetriamines such as base pyrrolidones, various glycols, trimethylolpropane.These are molten Agent can be used alone, or be applied in combination two or more.Wherein, preferably water.Relative to 100 parts by weight of solvent, coating fluid PVA resinoid concentration be preferably the parts by weight of 3 parts by weight~20.As long as being such resin concentration, it will be able to be formed uniform Coated film.
Additive can be coordinated in coating fluid.As additive, can enumerate for example:Plasticizer, surfactant etc..Make For plasticizer, can enumerate for example:The polyalcohols such as ethylene glycol, glycerine.As surfactant, can enumerate for example:Nonionic Type surfactant.Can in order to the uniformity of the PVA resinoid layers further increased, dyeability, draftability and use These additives.In addition, as additive, for example easy bonding composition can be enumerated.It, can be into one by using easy bonding composition Step improves adaptation.As easy bonding composition, the modified PVAs such as acetoacetyl modified PVA can be used for example.
Method identical with the above-mentioned coating method of priming coat formation composition can be used in the coating method of coating fluid. Coated film can be made to dry after coating.Drying temperature is, for example, 50 DEG C or more.
B-3. polarizing coating is manufactured
As described above, laminated body can implement various processing.As the specific example of various processing, can enumerate for example:Dye Color processing, stretch processing, insoluble processing, crosslinking Treatment, cleaning treatment, drying process etc..These processing can according to purpose and Appropriate selection.In addition, processing sequence, processing opportunity, number of processes etc. can be suitably set.Hereinafter, being illustrated to each processing.
(dyeing processing)
Above-mentioned dyeing processing is usually carried out by being dyed PVA resinoid layers with dichroic substance.It is preferred that by making two Color substance is adsorbed in PVA resinoids layer to carry out.As the adsorption method, can enumerate for example:Make PVA resinoid layer (layers Stack) be impregnated in method in the dyeing liquor containing dichroic substance, by method of the dyeing liquor coated on PVA resinoid layers, with And the dyeing liquor is sprayed to the method etc. of PVA resinoid layers.PVA resinoid layers are preferably made to be impregnated in the side in dyeing liquor Method.This is because dichroic substance can be adsorbed well.
As above-mentioned dichroic substance, such as iodine, organic dyestuff can be enumerated.These dichroic substances can individually make With, or can be applied in combination two or more.Dichroic substance is preferably iodine.Using the case where iodine is as dichroic substance Under, above-mentioned dyeing liquor is preferably iodine aqueous solution.Relative to 100 parts by weight of water, the use level of iodine is preferably 0.1 parts by weight~0.5 Parts by weight.In order to improve solubility of the iodine for water, iodide are preferably coordinated in iodine aqueous solution.As iodide, Ke Yilie Citing is such as:Potassium iodide, lithium iodide, sodium iodide, zinc iodide, silver iodide, lead iodide, cupric iodide, barium iodide, calcium iodide, stannic iodide, Titanium iodide etc..Wherein, preferably potassium iodide.Relative to 100 parts by weight of water, the use levels of iodide be preferably 0.02 parts by weight~ The parts by weight of 20 parts by weight, more preferably 0.1 parts by weight~10.
In order to inhibit the dissolving of PVA resinoids, fluid temperature of the dyeing liquor in dyeing is preferably 20 DEG C~50 DEG C.Make When PVA resinoid layers are impregnated in dyeing liquor, in order to ensure the transmissivity of PVA resinoid layers, dip time is preferably 5 seconds~5 Minute.Furthermore it is possible to be set to dyeing condition (concentration, fluid temperature, dip time), so that finally obtained polarizing coating Degree of polarization or monomer transmissivity be given range.In one embodiment, dip time is set, so as to obtain The degree of polarization of polarizing coating is 99.98% or more.In another embodiment, dip time is set, so as to obtain The monomer transmissivity of polarizing coating is 40%~44%.
(stretch processing)
Any suitable method can be used in the drawing process of laminated body.Specifically, can be fixing end stretch (for example, Use the method for tentering stretching-machine), can also be free end stretch (for example, make laminated body pass through the different roller of peripheral speed it Between and the method that carries out simple tension).Furthermore it is possible to be that synchronous bidirectional stretches (for example, using the side of synchronous bidirectional stretching-machine Method), can also be gradually biaxial tension.The stretching of laminated body can a step carry out, can also multistep carry out.When multistep carries out, The stretching ratio (maximum tension multiplying power) of aftermentioned laminated body is the product of the stretching ratio of each step.
Stretch processing can be stretching mode in making laminated body be impregnated in stretch bath and the water that carries out, can also be gas atmosphere Enclose middle stretching mode.In one embodiment, at least implement stretch processing in 1 water, preferably by stretch processing in water and gas Stretch processing is combined in body atmosphere.It, can be in the glass transition than above-mentioned resin base material, PVA resinoid layers by being stretched in water It is stretched at temperature (representative is 80 DEG C or so) lower temperature, PVA resinoid layers can be inhibited to crystallize, and can be by it High magnification stretches.As a result, the polarizing coating with excellent polarization characteristic can be manufactured.
As the draw direction of laminated body, any suitable direction may be selected.In one embodiment, along strip layer The length direction of stack is stretched.It is its conveying direction (MD) specifically, laminated body is conveyed along its length.Another In one embodiment, the width direction along strip laminated body is stretched.Specifically, laminated body is defeated along its length It send, is the direction (TD) vertical with its conveying direction (MD).
The draft temperature of laminated body can be set to any suitable according to forming material, the stretching mode etc. of resin base material Value.Using stretching mode in atmosphere, draft temperature is preferably the glass transition temperature of resin base material (Tg) more than, more preferably+10 DEG C of the glass transition temperature (Tg) or more of resin base material, particularly preferably Tg+15 DEG C or more. On the other hand, the draft temperature of laminated body is preferably 170 DEG C or less.By being stretched at such temperatures, can inhibit The crystallization of PVA resinoids is fast-developing, and the unfavorable condition caused by the crystallization can be inhibited (for example, interfering due to stretching The orientation of caused PVA resinoids layer).
When using stretching mode in water as stretching mode, the fluid temperature of stretch bath is preferably 40 DEG C~85 DEG C, more Preferably 50 DEG C~85 DEG C.As long as being such temperature, so that it may to inhibit PVA resinoid layers to dissolve, and can be with high magnification It is stretched.Specifically, as noted previously, as relationship with the formation of PVA resinoid layers, the glass transition of resin base material Temperature (Tg) is preferably 60 DEG C or more.In this case, when draft temperature is less than 40 DEG C, even if in view of the tree carried out using water The plasticising of aliphatic radical material, there is also the hidden danger that can not be stretched well.On the other hand, the temperature of stretch bath is higher, PVA class trees The dissolubility of lipid layer is higher, there is the hidden danger that can not obtain excellent polarization characteristic.
When using stretching mode in water, so that laminated body is impregnated in boric acid aqueous solution and stretched (in boric acid water It stretches).By using boric acid aqueous solution as stretch bath, the tension applied when can assign resistance to Tensile to PVA resinoid layers Rigidity and be not dissolved in the water resistance of water.Specifically, boric acid can generate tetrahydroxy borate anion in aqueous solution, and It is crosslinked by hydrogen bond and PVA resinoids.As a result, PVA resinoid layer rigidity and water resistance can be assigned, can well into Row stretches, and can make the polarizing coating with excellent polarization characteristic.
Above-mentioned boric acid aqueous solution is preferably obtained by making boric acid and/or borate be dissolved in as in the water of solvent. Relative to 100 parts by weight of water, boric acid concentration is preferably the parts by weight of 1 parts by weight~10.By make boric acid concentration be 1 parts by weight with On, the dissolving of PVA resinoid layers can be effectively inhibited, the polarizing coating of higher characteristic can be made.It should be noted that in addition to boric acid Or other than borate, it can also use water obtained from the dissolvings in a solvent such as the boron compounds such as borax, glyoxal, glutaraldehyde Solution.
Preferably coordinate iodide in above-mentioned stretch bath (boric acid aqueous solution).By coordinating iodide, can inhibit to be adsorbed in The dissolution of the iodine of PVA resinoid layers.The specific example of iodide is as described above.Relative to 100 parts by weight of water, the concentration of iodide The parts by weight of preferably 0.05 parts by weight~15, the parts by weight of more preferably 0.5 parts by weight~8.
Dip time of the laminated body in stretch bath is preferably 15 seconds~5 minutes.Stretch processing is preferably being dyed in water It is carried out after processing.
Original relative to laminated body is long, and the stretching ratio (maximum tension multiplying power) of laminated body is preferably 4.0 times or more, more excellent It is selected as 5.0 times or more.Such high stretching ratio can for example be realized by using stretching mode in water (being stretched in boric acid water). It should be noted that in the present specification, " maximum tension multiplying power " refers to the stretching ratio before laminated body will be broken, and is separately Confirm the stretching ratio of laminated body fracture and lower than the value 0.2 value.
(insoluble processing)
Above-mentioned insoluble processing can usually be such that PVA resinoid layers are impregnated in boric acid aqueous solution to carry out.Especially adopt With when stretching mode, processing is not dissolved by implementing in water, water resistance can be assigned to PVA resinoid layers.Relative to 100 weight of water Measure part, the concentration of the boric acid aqueous solution is preferably the parts by weight of 1 parts by weight~4.The fluid temperature of insoluble bath (boric acid aqueous solution) Preferably 20 DEG C~40 DEG C.The advance of insoluble processing stretch processing preferably after laminated body making and in dyeing processing, water Row.
(crosslinking Treatment)
Above-mentioned crosslinking Treatment is usually carried out by making PVA resinoid layers be impregnated in boric acid aqueous solution.By implementing to hand over Connection processing can assign water resistance to PVA resinoid layers.Relative to 100 parts by weight of water, the concentration of the boric acid aqueous solution is preferably The parts by weight of 1 parts by weight~4.In addition, in the case where carrying out crosslinking Treatment after above-mentioned dyeing processing, preferably further coordinate iodine Compound.By coordinating iodide, the dissolution for being adsorbed in the iodine of PVA resinoid layers can be inhibited.Relative to 100 parts by weight of water, iodine The use level of compound is preferably the parts by weight of 1 parts by weight~5.The specific example of iodide is as described above.(boric acid is water-soluble for crosslinking bath Liquid) fluid temperature be preferably 20 DEG C~50 DEG C.Preferably stretch processing carries out crosslinking Treatment before in water.Preferably implementing In mode, stretch processing in dyeing processing, crosslinking Treatment and water is carried out successively.
(cleaning treatment)
Above-mentioned cleaning treatment is usually carried out by making PVA resinoid layers be impregnated in potassium iodide aqueous solution.
(drying process)
Drying temperature in drying process is preferably 30 DEG C~100 DEG C.
B-4. other
Above-mentioned polarizing film can have a protective film, protective film configuration polarizing coating with configured with resin base material side Opposite side.As the forming material of protective film, can enumerate for example:(methyl) acrylic resin, diacetyl cellulose, three Olefine kind resins, the polyethylene terephthalates such as the cellulosic resins such as acetylcellulose, cyclenes hydrocarbon resins, polypropylene The esters resins such as resinoid, polyamide-based resin, polycarbonate resin, their copolymer resin etc..The thickness of protective film Preferably 10 μm~100 μm.Protective film can be laminated in polarizing coating across adhesive linkage, its can also be made closely sealed (not every bonding Layer) and be laminated.Adhesive linkage is usually formed by bonding agent or adhesive.
Polarizing film can for example be equipped on liquid crystal display device.In this case, polarizing coating is preferably to configure than resin base Material is carried closer to the mode of liquid crystal cell side.Through this structure, the phase that resin base material may have can be excluded Influence of the difference to the picture characteristics of obtained liquid crystal display device.
Embodiment
Hereinafter, the present invention is specifically described by embodiment, but the present invention and it is not limited to the examples restriction.It needs It is noted that the assay method of thickness is as described below.In addition, " part " and " % " difference table in following Examples and Comparative Examples Show " parts by weight " and " weight % ".
(thickness)
It is measured using digimatic micrometer (manufacture of Anritsu companies, ProductName " KC-351C ").
[embodiment 1]
As resin base material, strip and water absorption rate 0.75%, the copolymerization of Tg75 DEG C of noncrystalline M-phthalic acid have been used Polyethylene terephthalate (IPA is copolymerized PET) film (thickness:100μm).
Sided corona treatment is implemented to the one side of resin base material, is coated with acetoacetyl modified PVA (days in the sided corona treatment face The manufacture of this synthetic chemical industry Co., Ltd., trade name " GOHSEFIMERTM Z200 ", the degree of polymerization 1200, saponification degree 99.0 rub You are % or more, acetoacetyl modified 4.0% aqueous solution spent 4.6%), modified polyolefin resin water-borne dispersions (Unitika Ltd. manufacture, trade name " ARROWBASE SE1030N ", solid component concentration 22%) and pure water mix mixed liquor (Gu Body constituent concentration 4.0%) so that the thickness after dry is 2000nm, and 3 minutes dry at 60 DEG C, forms priming coat.This In, the solid constituent match ratio of acetoacetyl modified PVA and improved polyalkene in mixed liquor are 30: 70.
Then, sided corona treatment is implemented to base coating surface, the sided corona treatment face is coated at 25 DEG C and is contained with 9: 1 ratio There are polyvinyl alcohol (99.2 moles of degree of polymerization 4200, saponification degree %) and acetoacetyl modified PVA (degree of polymerization 1200, acetyl second Acyl modified degree 4.6%, 99.0 moles of % or more of saponification degree, the Nippon Synthetic Chemical Industry Co., Ltd's manufacture, trade name " GOHSEFIMERTM Z200 ") aqueous solution and be dried, form thick 11 μm of PVA resinoid layers.It makes as a result, Laminated body.
The laminated body made in 120 DEG C of baking oven between the different roller of peripheral speed along longitudinal direction (length direction) from It is 2.0 times (assisting tensions in atmosphere) by end simple tension.
Then, the insoluble bath for laminated body being impregnated in 30 DEG C of fluid temperature (relative to 100 parts by weight of water, coordinates 4 weight Part boric acid obtained from boric acid aqueous solution) in 30 seconds (insoluble processing).
Then, it to the dye bath of 30 DEG C of fluid temperature adjustment iodine concentration, dip time, and is impregnated in wherein so that obtain Polarizing film be given transmissivity.In the present embodiment, 60 seconds (dyeing processing), the iodine water are impregnated in iodine aqueous solution Solution is to coordinate the iodine of 0.2 parts by weight relative to 100 parts by weight of water and coordinate obtained from the potassium iodide of 1.0 parts by weight.
Then, the crosslinking bath for being impregnated in 30 DEG C of fluid temperature (relative to 100 parts by weight of water, coordinates the iodate of 3 parts by weight Potassium simultaneously coordinate 3 parts by weight boric acid obtained from boric acid aqueous solution) in 30 seconds (crosslinking Treatment).
Then, the boric acid aqueous solution that laminated body is impregnated in 70 DEG C of fluid temperature is made (relative to 100 parts by weight of water, to coordinate 4 weights Measure the boric acid of part and coordinate aqueous solution obtained from the potassium iodide of 5 parts by weight) in, and between the different roller of peripheral speed (length direction) carries out simple tension (being stretched in water) along longitudinal direction so that total stretching ratio is 5.5 times.
Then, the cleaner bath that laminated body is impregnated in 30 DEG C of fluid temperature is made (relative to 100 parts by weight of water, to coordinate 4 parts by weight Potassium iodide obtained from aqueous solution) (cleaning treatment).
It can be obtained as a result, and form the laminated body of the polarizing coating of 5 μm of thickness (partially in the side of the resin base material of 30 μm of thickness Shake piece).
[embodiment 2]
In addition to by thickness after drying for 1000nm in a manner of come other than being coated with above-mentioned mixed liquor, similarly to Example 1 Polarizing film is arrived.
[embodiment 3]
In addition to by thickness after drying for 500nm in a manner of other than being coated with above-mentioned mixed liquor, obtain similarly to Example 1 Polarizing film.
[embodiment 4]
In addition to the solid constituent match ratio of acetoacetyl modified PVA and improved polyalkene in mixed liquor are set as 50: Other than 50, polarizing film has been obtained similarly to Example 1.
[embodiment 5]
When forming priming coat, use 4.0% water of acetoacetyl modified PVA (GOHSEFIMERTM Z200) Solution, modified polyolefin resin water-borne dispersions (Unitika Ltd. manufactures, trade name " ARROWBASE SD1030N ", solid Constituent concentration 22%) and the mixed liquor (solid component concentration 4.0%) that mixes of pure water, in addition to this, similarly to Example 1 Ground has obtained polarizing film.
[embodiment 6]
When forming priming coat, use 4.0% water of acetoacetyl modified PVA (GOHSEFIMERTM Z200) (Unitika Ltd. manufactures, are consolidated trade name " ARROWBASE SE1035NJ2 " for solution, modified polyolefin resin water-borne dispersions Body constituent concentration 22%) and the mixed liquor (solid component concentration 4.0%) that mixes of pure water, it is in addition to this, same with embodiment 4 Sample polarizing film is obtained.
[embodiment 7]
When forming priming coat, use acetoacetyl modified PVA (the Nippon Synthetic Chemical Industry Co., Ltd's systems It makes, trade name " GOHSEFIMERTM Z410 ", the degree of polymerization 2200, saponification degree 97.5~98.5%, acetoacetyl modified degree 4.6%) 4.0% aqueous solution, modified polyolefin resin water-borne dispersions (Unitika Ltd. manufactures, trade name " ARROWBASE SE1030N ", solid component concentration 22%) and the mixed liquor (solid component concentration that mixes of pure water 4.0%) other than, polarizing film has been obtained similarly to Example 1.
[embodiment 8]
The stretching ratio of assisting tension in atmosphere is set as 4.0 times, and does not carry out drawing in insoluble processing and water It stretches, in addition to this, has obtained being formed with the inclined of 6 μm of thickness in the side of the resin base material of 37 μm of thickness similarly to Example 1 The polarizing film of vibrating diaphragm.
[comparative example 1]
Other than not forming priming coat and directly foring PVA resinoid coating layers on resin base material, with embodiment 1 Polarizing film is got similarly.
[comparative example 2]
Other than not forming priming coat and directly foring PVA resinoid coating layers on resin base material, with embodiment 8 Polarizing film is got similarly.
[comparative example 3]
When forming priming coat, use the 4.0% of acetoacetyl modified PVA (GOHSEFIMERTM Z200) water-soluble Liquid has obtained polarizing film similarly to Example 3 in addition to this.
[comparative example 4]
When forming priming coat, use the 4.0% of acetoacetyl modified PVA (GOHSEFIMERTM Z200) water-soluble Liquid has obtained polarizing film similarly to Example 2 in addition to this.
[comparative example 5]
When forming priming coat, use the 4.0% of acetoacetyl modified PVA (GOHSEFIMERTM Z200) water-soluble Liquid has obtained polarizing film similarly to Example 1 in addition to this.
[comparative example 6]
When forming priming coat, use the 4.0% of acetoacetyl modified PVA (GOHSEFIMERTM Z200) water-soluble Liquid, and the mixed liquor is coated in such a way that thickness after drying is 1000nm, in addition to this, obtain similarly to Example 8 Polarizing film.
[comparative example 7]
When forming priming coat, aqueous polyester emulsion resin (Unitika Ltd. manufactures, trade name " Elitel have been used KT0507E6 "), in addition to this, polarizing film has been obtained similarly to Example 3.
[comparative example 8]
When forming priming coat, aqueous polyester emulsion resin (Unitika Ltd. manufactures, trade name " Elitel have been used KT0507E6 "), in addition to this, polarizing film has been obtained similarly to Example 2.
[comparative example 9]
When forming priming coat, modified polyolefin resin water-borne dispersions (ARROWBASE SB1035NJ2) are used, have been removed Other than this, polarizing film has been obtained similarly to Example 2.
[comparative example 10]
When forming priming coat, use 4.0% water of acetoacetyl modified PVA (GOHSEFIMERTM Z200) The mixed liquor that solution 10g and aqueous polyester emulsion resin (Elitel KT0507E6) 62.5g are mixed, in addition to this, with reality It applies example 3 and has got similarly polarizing film.Here, the solid constituent cooperation of the acetoacetyl modified PVA and polyester in mixed liquor Than being 50: 50.
[comparative example 11]
When forming priming coat, use 4.0% water of acetoacetyl modified PVA (GOHSEFIMERTM Z200) The mixed liquor that solution 10g and aqueous polyester emulsion resin (Elitel KT0507E6) 62.5g are mixed, in addition to this, with reality It applies example 1 and has got similarly polarizing film.Here, the solid constituent cooperation of the acetoacetyl modified PVA and polyester in mixed liquor Than being 50: 50.
(evaluation)
Following evaluation has been carried out to above-described embodiment and comparative example.Evaluation result is summarized in table 1.In addition, by embodiment 1, the SEM of the stacking body section after being stretched in embodiment 2, embodiment 8, comparative example 1 and comparative example 11 observes (6500 times) result It is shown in Fig. 1.
1. adaptation
Adaptation is had rated by measuring PVA peeling forces and base material peeling force.The measurement of PVA peeling forces and base material peeling force Method is as described below.
(PVA peeling forces)
Obtained polarizing film in resin base material surface side coating adhesive and is fitted in into glass plate, and is closed in polarizing coating face paste Reinforce with Kapton Tape (Nitto Denko Corp manufacture, polyimide binder adhesive tape No.360A), having made and having measured use Sample.Notch is set between the polarizing coating and resin base material of the measurement sample with cutter, make polarizing coating and is reinforced with poly- Acid imide adhesive tape erects at an angle of 90 relative to resin base material face, with angle free type bonding/by film stripping analytical equipment " VPA- 2 " (manufactures of republicanism surface chemistry Co., Ltd.), which are determined, divides power (N/ required when being removed with peeling rate 3000mm/ 15mm)。
(base material peeling force)
Obtained polarizing film in polarizing coating surface side coating adhesive and is fitted in into glass plate, has made measurement sample. Notch is set between the polarizing coating and resin base material of the measurement sample with cutter, makes resin base material relative to polarization film surface It erects at an angle of 90, is determined with above-mentioned " VPA-2 " and divide power (N/15mm) required when being removed with peeling rate 3000mm/.
2. appearance
When forming priming coat and painting polyethylene alcoholic solution, the appearance of coated film is observed by the naked eye.
[table 1]
As shown in table 1, the adaptation and appearance of the laminated body of embodiment are excellent.Even if implementing to keep if stretching in water Enough adaptation.On the other hand, in the Comparative Examples 1 and 2 for not forming priming coat, enough adaptations are not obtained.Do not make It is formed in the comparative example 3~6 of priming coat with polyolefins ingredient, does not obtain enough adaptations not only, and increase with priming coat It is thick and occur to brush when forming priming coat difficult (when coating), occur to brush difficulty portion formation bubble, degraded appearance.Do not make It is formed in the comparative example 7~9 of priming coat with polyvinyl alcohol constituents, when forming priming coat, coated film generates gonorrhoea, does not obtain Obtain excellent appearance.It is formed in the comparative example 10,11 of priming coat using polyvinyl alcohol constituents and polyester constituents, in primary coat Layer generates condensation product (protrusion), does not obtain excellent appearance.
Industrial applicibility
The laminated body of the present invention is suitable for such as image display device.Specifically it is suitable as LCD TV, liquid crystal display It is device, mobile phone, digital camera, video camera, portable game machine, automobile navigation instrument, duplicator, printer, facsimile machine, clock, micro- The liquid crystal display panel of wave stove etc., antireflection plate of organic EL device etc..

Claims (16)

1. a kind of laminated body, the polyvinyl alcohol resin layer with resin base material He the side for being formed in the resin base material, In,
The resin base material side of the polyvinyl alcohol resin layer is configured to that there are the intermediate regions of polyolefins ingredient.
2. laminated body as described in claim 1, wherein the intermediate region contain polyvinyl alcohol constituents and polyolefins at Point.
3. laminated body as claimed in claim 2, wherein the polyvinyl alcohol constituents include acetoacetyl modified polyethylene Alcohol.
4. laminated body as claimed in claim 2 or claim 3, wherein the polyvinyl alcohol constituents and the polyolefins ingredient Match ratio is 5: 95~60: 40.
5. laminated body as described in any one of claims 1 to 4, wherein the thickness of the intermediate region be 100nm~ 1000nm。
6. a kind of manufacturing method of laminated body, this method include:
The process for being coated with the priming coat formation composition of the ingredient containing polyolefins in the side of resin base material and forming priming coat; And
Polyvinyl alcohol resin coating layer is formed containing the coating fluid of polyvinyl alcohol resin in base coating surface coating Process.
7. the manufacturing method of laminated body as claimed in claim 6, wherein the priming coat formation composition contains polyethylene Alcohol component and polyolefins ingredient.
8. the manufacturing method of laminated body as claimed in claim 7, wherein the polyvinyl alcohol constituents include acetoacetyl Modified polyvinylalcohol.
9. the manufacturing method of laminated body as claimed in claim 7 or 8, wherein the polyvinyl alcohol constituents and the polyene The solid constituent match ratio of hydrocarbon component is 5: 95~60: 40.
10. the manufacturing method of the laminated body as described in any one of claim 6~9, wherein the thickness of the priming coat is 500nm~3000nm.
11. a kind of manufacturing method of polarizing film, this method include:
The work that the laminated body obtained by the manufacturing method described in any one of claim 6~10 is stretched and dyed Sequence.
12. a kind of polarizing film, the polyvinyl alcohol resin layer with resin base material He the side for being formed in the resin base material, In,
The resin base material side of the polyvinyl alcohol resin layer is configured to there are the intermediate region of polyolefins ingredient,
The polyvinyl alcohol resin layer is polarizing coating obtained from dichroic substance gas absorption quantity.
13. polarizing film as claimed in claim 12, wherein contain polyvinyl alcohol constituents and polyolefins in the intermediate region Ingredient.
14. polarizing film as claimed in claim 13, wherein the polyvinyl alcohol constituents include acetoacetyl modified poly- second Enol.
15. polarizing film according to claim 13 or 14, wherein the polyvinyl alcohol constituents and the polyolefins ingredient Match ratio be 5: 95~60: 40.
16. the polarizing film as described in any one of claim 12~15, wherein the thickness of the intermediate region be 100nm~ 1000nm。
CN201680076115.6A 2015-12-25 2016-12-19 The manufacturing method of laminated body and laminated body Pending CN108541235A (en)

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