Invention content
It is an object of the invention to overcome above-mentioned deficiency existing in the prior art, and it is more convenient fast to provide a kind of measurement
Fast effective automatic tire pattern depth measures detection method.
Technical solution is used by the present invention solves the above problems:
A kind of automatic tire pattern depth measurement detection method, it is characterised in that:Including following operating procedure:
(1) step 1 places steel plate in first detection device in advance so that steel plate covers the roller bearing of the first detection device, vapour
Vehicle travels from left to right from basal plane, and the front-wheel of automobile presses through steel plate, by the first detection device, is then pressed in second detection device
On, pressure wheel is artificial to stop in innermost two roller bearings on second detection device, switches to neutral gear and RELEASE PARKINGBRAKE, at this time
Car can do it is front and back automatically move, the wheel on right side is by two roller supports in left and right at this time, therefore wheel can be with the
Two detection devices realize centering setting;
(2) step 2 manually removes steel plate, and the roller bearing driving motor of second detection device, which is powered, realizes self-locking, and limitation is most interior
The roller bearing rotation of side two, then slowly moves second detection device by pedestal driving mechanism, until the left side wheels of vehicle are fallen into
Between two roller bearings of most inner side of first detection device;
(3) step 3, lifting hydraulic oil cylinder driving lifting frame rise, the left lifting roller groups of the first detection device, right lifting roller bearing
Group is respectively supported at the left and right sides of revolver, and the left lifting roller groups of second detection device, right lifting roller groups are respectively supported at
The left and right sides of right wheel, to realize the centering of wheel and corresponding detection machine;
(4) step 4 rises detection seat by lifting arm, and sliding drive mechanism drives laser ranging system to be moved forward and backward, and leads to
The middle part tread region for crossing laser fire tire subtracts laser ranging system with laser ranging system acquisition maximum distance and obtains vertically
Obtain measuring and calculating value of the minimum range as reflection tire tread depth;
(5) step 5, the work of roller bearing driving motor, two roller bearing rotations of driving most inner side, to drive corresponding tire to rotate
Certain angle, to realize that the position of measure of the change, the several measurement positions of changeableization can obtain multiple treads of a tire
Data more fully understand to obtain to have the service condition of tire;
(6) step 6, sliding equipment drive cam device left-right rotation, shoot tire side, and image data is sent
To server, judges that tire whether there is by backstage and caused tire abnormal condition by external force reason.
The tread depth data of the laser ranging system obtained on each measuring block is handled, any two tread groove
The absolute value of the difference of depth data is more than setting lock value, then is determined as inordinate wear.
This method is used for tire of the width of tire section between 145-275mm.
Compared with prior art, the present invention haing the following advantages and effect:Automatic tire pattern depth of the present invention measures inspection
Survey method avoids artificial acquisition tread data of squatting down one by one, caused by measuring speed is slow, working feature is big, efficiency is low
Problem improves the comfort level of operation, is advantageously implemented automation mechanized operation;Tread number is measured by laser ranging system first
According to acquisition data are very fast, and working efficiency and measurement accuracy are measured to ensure that;First detection device, second detection device are certainly
Dynamic and tire centering, to improve measurement accuracy, the first detection device, second detection device adjustment process, adapt to it is different away from
From vehicle wheelbase, to adapt to the tread measurement demand of different vehicle.
Description of the drawings
Fig. 1 is the structural schematic diagram of tread automatic detecting table of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram of the first detection device of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of second detection device of the embodiment of the present invention.
Fig. 4 is the mounting structure schematic diagram of lifting frame of the embodiment of the present invention.
Fig. 5 is the mounting structure schematic diagram of detection machine of the embodiment of the present invention.
It is numbered in figure:Automobile 1, tire 2, base station 3, the first detection device 4, second detection device 5, pedestal 6, lifting frame 7,
It is lifted oil cylinder 8, left lifting roller groups 9, right lifting roller groups 10 are servo-actuated seat 11, roller bearing driving mechanism 12, slide post 13, detection
Machine 14 detects seat 15, lifting arm 16, camera 17, sliding shoe 18, laser ranging system 19, sliding drive mechanism 20, foundation pit
21, pedestal driving mechanism 22, roller bearing 23, sliding groove 24, tension spring 25, roller bearing driving mechanism 26, supporting block 27, lead screw 28, lead screw
Motor 29, feed screw nut 30, roller bearing driving motor 31, the first belt pulley 32, the second belt pulley 33, third belt pulley 34, belt
35, belt stress 36, rack 37, gear 38, gear motor 39, guide rail 40, guide rail wheel 41, limit switch 42, connection sheet 43
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited in following embodiments.
Referring to Fig. 1-Fig. 5, the present embodiment tread automatic detecting table includes base station 3, the first detection device 4, second detection dress
5 are set, first detection device 4, second detection device 5 include pedestal 6, lifting frame 7, lifting oil cylinder 8, left lifting roller groups
9, right lifting roller groups 10, servo-actuated seat 11, roller bearing driving mechanism 12, slide post 13 and detection machine 14, detection machine 14 include inspection
Seat 15 and the lifting arm 16 for driving detection 15 vertical lifting of seat are surveyed, the upper end of detection seat 15 is fixed with camera 17, institute
It states sliding on detection seat 15 and is provided with sliding shoe 18, laser ranging system 19 is fixed on sliding shoe 18, detects and is installed on seat 15
It is useful for the sliding drive mechanism 20 that driving sliding shoe 18 is moved forward and backward, the left and right ends of lifting frame 7 are lifted by two respectively
8 lift of oil cylinder is mounted on pedestal 6, and foundation pit 21 is arranged in the right side of base station 3, and the pedestal 6 of the first detection device 4 is fixed on foundation pit
In 21, the pedestal 6 of second detection device 5 is slidably mounted in foundation pit 21, is provided in foundation pit 21 for driving the second detection dress
The pedestal driving mechanism 22 of 56 horizontal linear of pedestal movement is set,
The middle part of servo-actuated seat 11 is fixed for measuring the detection machine 14 of tread depth, left lifting roller groups 9, right lifting roller bearing
Group 10 includes at least three roller bearings 23, and the end of two neighboring roller bearing 23 is hinged to the both ends of connection sheet 43, left lifting respectively
The middle part that roller groups 9, right lifting roller groups 10 are servo-actuated seat 11 relatively is arranged symmetrically, and lifting frame 7 offers horizontally disposed sliding
The end of slot 24, outermost roller bearing 23 is slidably arranged on sliding groove 24, is provided in lifting frame 7 outermost for holding outward
The end of the tension spring 25 of the roller bearing 23 of side, innermost roller bearing 23 is rotatably installed on servo-actuated seat 11, is equipped on servo-actuated seat 11
Roller bearing driving mechanism 12 for driving innermost roller bearing 23, using this structure, when wheel fall into left lifting roller groups 9,
When between right lifting roller groups 10, lifting frame 7 is lifted by being lifted oil cylinder 8, outermost 23 slid inward of roller bearing,
Final left lifting roller groups 9, right lifting roller groups 10 are respectively supported at the left and right sides of tire 2, due to left lifting roller groups 9, the right side
Lifting roller groups 10 are arranged symmetrically, and the middle part of servo-actuated seat 11, center, 14 center of detection machine of tire 2 are located at same perpendicular
It is interior, and six supporting points are at least obtained on tire 2, the deflection of forced area bigger, 2 bottom of tire is accordingly much less, because
The measuring accuracy of the tread depth of this 2 bottom of tire is also improved, and drives roller bearing 23 to rotate by roller bearing driving mechanism 12,
In vehicle shift to neutral gear and RELEASE PARKINGBRAKE, tire 2 can rotate, to detect tire 2 by detection machine 14
The tread depth data of multiple positions, to tire 2 the case where, more comprehensive understand.
It is fixed with two supporting blocks 27 in left and right on pedestal 6, is vertical movable for being servo-actuated seat 11 between two supporting blocks 27
Activity space, the servo-actuated seat 11 are mounted on pedestal 6 by 13 vertical sliding of slide post, and 23 thickness of roller bearing is equal to supporting block 27
Range difference between upper surface and the upper surface of base station 3, using this structure, left lifting roller groups 9, right lifting roller groups 10 are put down
Afterwards, by tension spring 25, the roller bearing 23 at outermost and middle part can be supported on the surface of step groove, at this time the top of roller bearing 23 with
The upper surface of base station 3 flushes, and is detected so that vehicle can more easily travel tire 2 to the first detection device 4, second
On device 5, before the wheels travel to the first detection device 4 of vehicle, steel should be covered on the roller bearing 23 of the first detection device 4
Plate avoids skidding.
The pedestal driving mechanism 22 includes lead screw 28, lead screw motor 29, feed screw nut 30, and the feed screw nut 30 fixes
On the pedestal 6 of the second detection device 5 of second detection device 5, lead screw 28, lead screw 28 and lead screw are rotatablely equipped in foundation pit 21
Nut 30 coordinates, and the motor of the lead screw motor 29 is pivotally connected to lead screw 28.Roller bearing driving mechanism 12 includes roller bearing driving motor
31, the first belt pulley 32, the second belt pulley 33, third belt pulley 34, belt 35 and belt stress 36, the first belt pulley
32, the second belt pulley 33 is separately fixed at the end of left lifting 9 most inner side roller bearing 23 of roller groups, right 10 most inner side of lifting roller groups
The end of roller bearing 23, belt stress 36 and roller bearing driving motor 31 are fixed on servo-actuated seat 11, and third belt pulley 34 is connected to
The motor shaft of roller bearing driving motor 31, belt 35, the first belt pulley 32, the second belt pulley 33, third belt pulley 34, belt tension
Device 36, roller bearing driving motor 31 uses stepper motor, to improve self-lock ability.Sliding drive mechanism 20 includes rack 37, tooth
Wheel 38 and gear motor 39, gear motor 39 are fixed on the upper of detection seat 15, and stationary rack 37 on sliding shoe 18, rack 37 is nibbled
Gear 38 is closed, gear 38 is fixed to the motor drive shaft of gear motor 39.Guide rail 40, the second detection device are fixed in foundation pit 21
The guide rail wheel 41 being used to support on guide rail 40 is rotatablely equipped on 5 pedestal 6.
Preferably, being fixed with the limit switch 42 for feeling wheel on detection seat 15, limit switch 42 is for perceiving
Tire 2 is supported on innermost two roller bearings 23.
Preferably, the outer wall of roller bearing 23 is covered with rubber antiskid layer.
The method that laser ranging system 19 carries out the measurement detection of 2 pattern depth of tire is as follows:
A. steel plate is placed in advance in the first detection device 4 so that steel plate covers the roller bearing 23 of the first detection device 4, automobile 1
It is travelled from left to right from basal plane, the front-wheel of automobile 1 presses through steel plate, by the first detection device 4, is then pressed in second detection device
On 5, pressure wheel is artificial to stop in innermost two roller bearings 23 on second detection device 5, switches to neutral gear and RELEASE PARKINGBRAKE,
Automatically moving before and after car can be done at this time, the wheel on right side is supported by two roller bearings 23 in left and right at this time, therefore wheel can
To realize centering setting with second detection device 5;
B. steel plate is manually removed, the roller bearing driving motor 31 of second detection device 5, which is powered, realizes self-locking, limits most inner side two
A roller bearing 23 rotates, then by the slow mobile second detection device 5 of pedestal driving mechanism 22, until the left side wheels of vehicle are fallen into
Between two roller bearings 23 of most inner side of first detection device 4;
C. lifting oil cylinder 8 drives lifting frame 7 to rise, left lifting roller groups 9, the right lifting roller groups of the first detection device 4
10 are respectively supported at the left and right sides of revolver, and the left lifting roller groups 9 of second detection device 5, right lifting roller groups 10 are propped up respectively
Support is in the left and right sides of right wheel, to realize the centering of wheel and corresponding detection machine 14;
D. detection seat 15 being risen by lifting arm 16, sliding drive mechanism 20 drives laser ranging system 19 to be moved forward and backward,
By the middle part tread region of laser fire tire, maximum distance is obtained with laser ranging system 19 and subtracts laser ranging dress vertically
Set measuring and calculating value of the 19 acquisition minimum ranges as reflection tire tread depth.
E. roller bearing driving motor 31 works, and driving two roller bearings 23 of most inner side rotate, to drive corresponding tire 2 to rotate one
Angle is determined, to realize that the position of measure of the change, the several measurement positions of changeableization can obtain multiple treads of a tire 2
Data more fully understand to obtain to have the service condition of tire 2.
F. sliding equipment drives cam device left-right rotation, shoots tire side, and image data is sent to service
Device judges that tire whether there is by backstage and is caused tire abnormal condition by external force reason, such as:Wheel hub, wheel rim abrasion, tyre side
The situations the such as whether abrasion of face edge, valve cap are intact.
The tread depth data of the laser ranging system obtained on each measuring block is handled, any two tread groove
The absolute value of the difference of depth data is more than setting lock value (size of lock value depends on pattern type and diameter of tyres), then is determined as
Inordinate wear.
The automatic testing method is suitable for tire of the width of tire section between 145-275mm.By in the market
The tire research of most of joint brand, the width of most of joint brand bar shaped tyre tread raceway groove itself are greater than 5mm.Most
Outside raceway groove is greater than 40mm at a distance from tyre rim.Laser ranging system is by transmitting laser and receives return laser light two parts
Composition.The transmitting lasing light emitter of laser ranging system carries out transverse shifting to deflected width of tyre and scans, and is swashed by receiving to return
Light part obtains range data.Since detection is to measure in real time, a series of continuous numerical value that the distribution of peak valley type is presented are obtained.Clothes
The absolute value of the difference of the peak-peak and minimum valley of device calculating measurement data of being engaged in, i.e. pattern depth.
Laser ranging system finishes a tire section transversal scanning, and driving device tire on the drive wheels rotates 30 °, laser ranging
Device, which tries again, tire section transverse shifting and to be scanned, and is worked repeatedly in this way 12 times, until 12 sections of entire tire are wide
Degree all detects one time.
Described in this specification above content is only illustrations made for the present invention.Technology belonging to the present invention
The technical staff in field can make various modifications or additions to the described embodiments or by a similar method
It substitutes, content without departing from description of the invention or beyond the scope defined by this claim should all belong to this
The protection domain of invention.