CN108527984A - 一种pvc复合板材 - Google Patents

一种pvc复合板材 Download PDF

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CN108527984A
CN108527984A CN201810241921.5A CN201810241921A CN108527984A CN 108527984 A CN108527984 A CN 108527984A CN 201810241921 A CN201810241921 A CN 201810241921A CN 108527984 A CN108527984 A CN 108527984A
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layer
composite boards
noise control
pvc
proof
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赵茜菁
朱国荣
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Suzhou Heji Rongda New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/065Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0235Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/728Hydrophilic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种PVC复合板材,包括基板,所述基板的上端压合有防噪防潮层,且防噪防潮层的顶端粘贴有高强度层,所述高强度层的上表面铺设有表面处理层,所述基板的下表面压合有PVC发泡板,且PVC发泡板的下表面压合有耐磨层。该发明中设有防噪防潮层,其中的吸音棉层和隔音毡具有良好吸音效果,双层吸音材料进行隔音,效果显著,隔音毡中添加有吸水球可以吸水防潮,防噪防潮层的上表面设有高强度层,使该发明具有很好的强度,硬度高,增加强度,提高使用寿命。

Description

一种PVC复合板材
技术领域
本发明涉及建材技术领域,尤其涉及一种PVC复合板材。
背景技术
PVC塑木板材是由木粉(或秸秆粉)、热塑性高分子材料PVC以及加工助剂为基础材料,混合均匀后再经模具设备加热、挤出、成型而制成的板材。塑木板材兼有木材和塑料的性能与特征,与传统的纯木制板材相比,具有不含甲醛、苯等有毒物质,环保可再生,无辐射,装饰性强,价格合理的优点,因此具有十分广阔的市场前景。
现有的复合板材,如WPC复合板材等,其结构主要分为三层:面层、板材、印刷彩膜、耐磨层、WPC基材。加工方法分为三步:第一步是将面层与画纸用胶水贴合成一个整体;第二步是挤压定型需要厚度的木塑复合材料WPC基材;第三步将贴合好的面层与画纸和WPC基材用胶水压贴。由于WPC基材中使用木粉,造成了资源的浪费;加工过程中使用胶水进行压贴,WPC复合板材中不可避免的含有甲醛,造成环境污染;此外,加工工艺中需要胶水涂敷工艺,增加工艺步骤,也使得实现连续生产难度大,使用胶水压贴的方式还会因为工艺或操作原因易造成胶粘不牢。
现有的PVC复合板材功能单一,不能同时具备多种功能,强度差,隔音效果不好,防潮性能差,耐候性低。
发明内容
基于背景技术存在的技术问题,本发明提出了一种PVC复合板材。
本发明提出的一种PVC复合板材,包括基板,所述基板的上端压合有防噪防潮层,且防噪防潮层的顶端粘贴有高强度层,所述高强度层的上表面铺设有表面处理层,所述基板的下表面压合有PVC发泡板,且PVC发泡板的下表面压合有耐磨层。
优选地,所述防噪防潮层包括纤维板层、吸音棉层、隔音毡和吸水球,所述纤维板层的内腔上端粘贴有吸音棉层,且吸音面层的下端压合有隔音毡,所述隔音毡的内腔中填充有吸水球。
优选地,所述PVC发泡板包括上发泡板、放静电板和下发泡板,所述上发泡板和下发泡板之间粘贴有防静电板。
优选地,所述表面处理层的外表面套设有保护膜。
优选地,所述上发泡板和下发泡板的截面形状为凹型。
优选地,所述防噪防潮层的上表面压合有抗菌层。
优选地,所述抗菌层为竹纤维层或纳米材料层。
本发明中的有益效果:该发明中设有防噪防潮层,其中的吸音棉层和隔音毡具有良好吸音效果,双层吸音材料进行隔音,效果显著,隔音毡中添加有吸水球可以吸水防潮,防噪防潮层的上表面设有高强度层,使该发明具有很好的强度,硬度高,增加强度,提高使用寿命,PVC发泡板具有隔音、吸音、隔热、保温等性能。
附图说明
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:
图1为本发明提出的结构示意图;
图2为本发明提出的防噪防潮层图;
图3为本发明提出的PVC发泡板结构图。
图中:1基板、2防噪防潮层、21纤维板层、22吸音棉层、23隔音毡、24 吸水球、3高强度层、4表面处理层、5PVC发泡板、51上发泡板、52静电板、 53下发泡板、6耐磨层。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
如图1-3,实施例1
一种PVC复合板材,包括基板1,所述基板1的上端压合有防噪防潮层2,且防噪防潮层2的顶端粘贴有高强度层3,所述高强度层3的上表面铺设有表面处理层4,所述基板1的下表面压合有PVC发泡板5,且PVC发泡板5的下表面压合有耐磨层6。
所述防噪防潮层2包括纤维板层21、吸音棉层22、隔音毡23和吸水球24,所述纤维板层21的内腔上端粘贴有吸音棉层22,且吸音面层22的下端压合有隔音毡23,所述隔音毡23的内腔中填充有吸水球24。
所述PVC发泡板5包括上发泡板51、放静电板52和下发泡板53,所述上发泡板51和下发泡板53之间粘贴有防静电板52,所述表面处理层4的外表面套设有保护膜,所述上发泡板51和下发泡板53的截面形状为凹型,所述防噪防潮层2的上表面压合有抗菌层,所述抗菌层为竹纤维层或纳米材料层。
该发明中设有防噪防潮层2,其中的吸音棉层22和隔音毡23具有良好吸音效果,双层吸音材料进行隔音,效果显著,隔音毡23中添加有吸水球24可以吸水防潮,防噪防潮层2的上表面设有高强度层3,使该发明具有很好的强度,硬度高,增加强度,提高使用寿命,PVC发泡板5具有隔音、吸音、隔热、保温等性能
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种PVC复合板材,其特征在于,包括基板,所述基板的上端压合有防噪防潮层,且防噪防潮层的顶端粘贴有高强度层,所述高强度层的上表面铺设有表面处理层,所述基板的下表面压合有PVC发泡板,且PVC发泡板的下表面压合有耐磨层。
2.根据权利要求1所述的一种PVC复合板材,其特征在于,所述防噪防潮层包括纤维板层、吸音棉层、隔音毡和吸水球,所述纤维板层的内腔上端粘贴有吸音棉层,且吸音面层的下端压合有隔音毡,所述隔音毡的内腔中填充有吸水球。
3.根据权利要求1所述的一种PVC复合板材,其特征在于,所述PVC发泡板包括上发泡板、放静电板和下发泡板,所述上发泡板和下发泡板之间粘贴有防静电板。
4.根据权利要求1所述的一种PVC复合板材,其特征在于,所述表面处理层的外表面套设有保护膜。
5.根据权利要求1所述的一种PVC复合板材,其特征在于,所述上发泡板和下发泡板的截面形状为凹型。
6.根据权利要求1所述的一种PVC复合板材,其特征在于,所述防噪防潮层的上表面压合有抗菌层。
7.根据权利要求1或1所述的一种PVC复合板材,其特征在于,所述抗菌层为竹纤维层或纳米材料层。
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CN205530986U (zh) * 2016-01-22 2016-08-31 曾彦钦 一种建筑用加强型防水保温墙板
CN205777052U (zh) * 2016-05-23 2016-12-07 江苏建筑职业技术学院 一种复合型轻质隔声墙板
CN106013663A (zh) * 2016-07-12 2016-10-12 济南舜景医药科技有限公司 一种室内隔音墙贴

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CN114098401A (zh) * 2021-12-30 2022-03-01 德清欧泊天晟环保科技股份有限公司 一种硅藻泥抗菌防滑吸水脚垫
CN114098401B (zh) * 2021-12-30 2024-02-13 德清欧泊天晟环保科技股份有限公司 一种硅藻泥抗菌防滑吸水脚垫

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