CN108527684A - A kind of jade processing technology - Google Patents
A kind of jade processing technology Download PDFInfo
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- CN108527684A CN108527684A CN201810171424.2A CN201810171424A CN108527684A CN 108527684 A CN108527684 A CN 108527684A CN 201810171424 A CN201810171424 A CN 201810171424A CN 108527684 A CN108527684 A CN 108527684A
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- Prior art keywords
- jade
- wax
- main shaft
- blade
- polishing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
- B44B3/06—Accessories, e.g. tool or work holders
Abstract
The invention discloses a kind of jade processing technology, include the steps that sawing sheet selection, draw the step of sample, go out the step of sample, thin the step of repairing, polishing the step of, waxing dewaxing the step of, finally obtain finished product.The present invention by sawing sheet, go out sample, carefully repair, polish, in the process that dewaxes, by improving the main instrument in each process, to improve processing efficiency and machining accuracy, reduce the labor intensity of operating personnel, it is high to reduce human cost.
Description
Technical field
The present invention relates to a kind of jade processing technology more particularly to a kind of jade processing technologys.
Background technology
Currently, jade processing master operation includes sawing sheet, selection, draw sample, go out sample, carefully repair, polish, waxes dewaxing etc. seven greatly
Process.It is specific as follows：Former stone is mostly wrapped up by other building stones, to cut former stone, beautiful material is chosen further according to situation, then in jade
The pattern for drawing engraving above carries out roughing according to the pattern finished, undercuts rough form, on the basis of rough machined,
Detail section is modified and is handled, high polishing or soft polishing are carried out to finished product, then waxing allows jadeware from pollution, increases
The stability of structure, finally obtains finished product.The defect that processing technology generally existing processing efficiency is low, machining accuracy is poor, mainly
It is embodied in following each process：
(1) in the process of sawing sheet, this is the first procedure of jade processing, and former stone raw material are put into cutting machine first
On, it is cut to proper shape and size, beautiful material is chosen further according to situation.The manually driven silt particle saw that ancient times are all
It very takes time and effort, with the development of technology, the cutting machine of various electric drive is sawed instead of the silt particle of power drive.It is existing
Some jade cutters, which mostly use, cuts oil machine, and first former stone is clamped using fixture, former stone is then promoted cutter by oil cylinder
Place, is cut, and the cutting mode is time saving and energy saving, but is only applicable to cut-out bulk original stone, for laminar former stone or greatly
Certain part jade is only needed in block original stone, the case where not needing to completely cut through former stone, this cuts that oil machine seems can not be flexible, no
The depth degree of cutting can be adjusted according to actual conditions, the coefficient of losses of former stone is big.
In addition, existing cutting machine is since blade is threadably fixedly connected in shaft by screw, due to rotating speed is high,
Blade is relatively thin, so that blade is generated larger axial shake, therefore the jade part thin and thick of cutting is made to differ greatly, can not meet jade and cut
The required precision cut.
(2) in going out sample process, need to obtain it is rough portray shape, it is existing go out sample process have the following defects：(a)
General shape manually can only be rule of thumb cut into cutting machine, it is difficult to obtain the general shape with unified standard, correction of the flank shape effect
Rate is low, and error is big.(b) during correction of the flank shape, since blade is threadably fixedly connected in shaft by screw, due to rotating speed
Height, blade are relatively thin, so that blade is generated larger axial shake, because can not meet the required precision of jade correction of the flank shape.(c) since operation is lost
The carelessness of mistake or operating personnel, operating personnel are usually by high-speed rotating blade cuts, and there are great security risks.
(3) in carefully repairing process, pattern need to be carved out with engraving machine, makes the more excellent stereovision in pattern part.Existing engraving
Machine has hand-held jade carving machine, engraving straight-bar machines etc., and requirement of the Handheld engraving machine to carver is relatively high；And existing carving
The kind of drive for carving straight-bar machines is belt transmission, and the rotating speed for carving stone roller is generally constant speed；It, can only when needing the rotating speed of adjustment engraving stone roller
It is set on the driving wheel of different-diameter size by manually adjusting belt, the speed of shaft in straight-bar machines is carved with adjustment, to
The rotating speed of adjustment engraving stone roller, therefore, the mode of manual belt speed governing, on the one hand, increase the labor intensity of operator, the effect of engraving
Rate is low, on the other hand, amount of heat is generated after shaft high speed rotation, the environment of overheat causes rotary speed unstabilization fixed, reduces engraving essence
Degree.In addition, belt is exposed in the work environment, security risk is brought.
(4) in polishing process, workpiece surface is carried out using polishing tool and abrasive grain or other polishing mediums
Modification processing.Traditional polishing is that staff uses hand-held polishing wheel, is ground in component surface to be processed
Work, there are a large amount of dust for this working environment, although wearing mask, but still can not improve construction environment, and dust is also
It can cause human body ophthalmic uncomfortable, thus health is caused and is seriously threatened.It can be seen that how to work out a kind of dust-proof throwing
Ray machine has convenient for polishing and the more excellent advantage of processing environment, is that current those skilled in the art are urgently to be resolved hurrily
Problem.
(5) in waxing dewaxes process, there are mainly two types of waxings, and for one kind to steam wax, another kind is boiled in wax.It is needed after having gone up wax
The wax of Jade Products excess surface is removed, that is, is dewaxed, and existing operating method is Jade Products will manually to be wiped piece by piece with towel, labor
Fatigue resistance is big, and high labor cost, working efficiency are low.
Invention content
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of jade processing technologys.The application is logical
It crosses in sawing sheet, go out sample, carefully repair, polish, in the process that dewaxes, by improving the main instrument in each process, to improve processing effect
Rate and machining accuracy reduce the labor intensity of operating personnel, and it is high to reduce human cost.
The purpose of the present invention adopts the following technical scheme that realization：A kind of jade processing technology, including,
The step of sawing sheet selection：Former stone is cut using jade cutter, beautiful material is chosen, jade raw material is then cut into phase
The form and size answered；
The step of drawing sample：The case where according to color and luster and crackle, in the pattern that jade surface is drawn；
The step of going out sample：Roughing is carried out using jade correction of the flank shape machine according to the pattern finished, repairs shape similar with pattern
Shape；
Thin the step of repairing：To the detail section of jade pattern, is modified and handled using engraving straight-bar machines；
The step of polishing：Then sanding and polishing is carried out using polishing machine to the jade through carefully repairing；
The step of waxing dewaxing：Jade after polishing is placed in waxdip in wax cylinder, is used after upper complete wax and blows wax cylinder by jade
The wax of excess surface removes, and obtains finished product.
Further, in the sawing sheet selection the step of, the jade cutter includes workbench, fulcrum bearing, mounting plate, bullet
Spring, main shaft, blade, positive stop strip；The fulcrum bearing is mounted on the center of workbench, and described mounting plate one end is articulated in bearing
The top of seat, the mounting plate other end are free end；The spring is uprightly arranged in the side of workbench, spring one end and the peace
The free end of loading board is fixedly connected, and the spring other end is fixedly connected on the table；The main shaft installation is on a mounting board；It is described
Blade is fixedly connected on the main shaft；One end of the positive stop strip is fixed on one end of the mounting plate and fulcrum bearing pivot joint,
The other end of positive stop strip is elastic abutment end.
Further, the jade cutter further includes the power plant rotated for driving spindle；The power plant packet
Include motor, the driving wheel being set on motor power output shaft, the driven wheel being set on the main shaft, be set in driving wheel with
Belt on driven wheel；The motor is mounted on the spring connecting pin of the mounting plate, and the main shaft is mounted in the horizontal direction
One end that the mounting plate is connected far from spring.
Further, in the step of going out sample, the jade correction of the flank shape machine include workbench, power plant, main shaft, blade,
Screw；On the table, the main shaft and the power output end of the power plant are sequentially connected for the power plant installation；Institute
It states blade to be set on the screw, the screw, which is threadably secured, to be connected on the main shaft；The blade one of the blade
Side is equipped with side recess, and the arc-shaped curved surface of the side recess is adapted with shape needed for jade shape.
Further, the jade correction of the flank shape machine further includes two panels stabilization intermediate plate, which is ring segment, stabilization folder
The inner ring inner wall of piece is equipped with the matched internal thread of external screw thread with the screw, and two panels stabilization intermediate plate is spirally connected by internal thread respectively
On the screw, and it is clamped in the both sides of blade；The outer annular diameter size of the stabilization intermediate plate is the three of blade diameter size
/ mono-；The thickness of stabilization intermediate plate is 0.5-1.5cm.
Further, in thin the step of repairing, the engraving straight-bar machines includes engraving engine base, main shaft, speed regulating motor, frequency conversion
Device, cooling sandwith layer and cooling device；The main shaft is arranged horizontally in engraving engine base, described in the speed regulating motor driving
Main axis；Power supply after the frequency converter by being connected to the speed regulating motor；The cooling sandwith layer is set in institute by bearing
State the outer surface of main shaft；In the cooling device injection cooling water to the cooling sandwith layer.
Further, the cooling device includes water tank, water circulating pump, water inlet pipe, outlet pipe；The water circulating pump setting
At the top of water tank；The cooling sandwith layer is equipped with water inlet and water outlet；Described water inlet pipe one end connects cyclic water tank, water inlet
The pipe other end connects water inlet；Described outlet pipe one end connects cyclic water tank, and the outlet pipe other end connects water outlet.
Further, in the step of polishing, the polishing machine includes workbench, transparent dust cover, burnishing device；It is described
Transparent dust-proof the cover is located on workbench, and the burnishing device includes engine base, the lateral shaft that is arranged on engine base, is arranged in cross
It is cut or polish jade with an emery wheel to the polishing of shaft end；On the table, the transverse direction shaft is stretched into from the side of transparent dust cover for the engine base installation
To transparent dust cover；The polishing stone roller is located in the lateral shaft in transparent dust cover；It is set on front side of the transparent dust cover
There are two the gathering holes stretched into for hand in transparent dust cover；The top of gathering hole is equipped with inclined visible face.
Further, it is provided with movable plate on the transparent dust cover, which is located between two gathering holes,
And it is hinged on transparent dust cover by hinge.
Further, in the step of dewaxing of waxing, it is described blow wax cylinder include workbench, wax throwing tube, gear wax cylinder, motor,
Air-heater；The gear wax cylinder is fixed on the table, and the wax throwing tube is installed in rotation on the inside of gear wax cylinder；The motor
Power output end connect with the bottom driving of the wax throwing tube；The air-heater is arranged in the top of wax throwing tube, air-heater
Air outlet is directed at the nozzle of wax throwing tube；The barrel of the wax throwing tube offers multiple through-holes.
Compared with prior art, the beneficial effects of the present invention are：
The application by sawing sheet, go out sample, carefully repair, polish, in the process that dewaxes, pass through the main device improved in each process
Tool reduces the labor intensity of operating personnel to improve processing efficiency and machining accuracy, reduces human cost height, specifically
It is as follows：
In the sawing sheet selection the step of, jade cutter is improved, by the way that mounting plate is arranged, one end of mounting plate is articulated in branch
In bearing, allow the blade section of cutting machine by the amplitude of its cutting of operator's autonomous control, while by fulcrum bearing two
Side is correspondingly arranged spring and positive stop strip, and spring provides certain pulling force in the depth of cutting, prevents cutting too, and positive stop strip
Elastic abutment end can further controller perturbation cutting depth, can flexibly cut relatively, can meet laminar former stone or
Only need the cutting demand of certain part jade, former stone coefficient of losses low in bulk original stone.
In the step of going out sample, jade correction of the flank shape machine is improved, by the way that side recess is arranged in knife-blade side, utilizes blade height
The effect of speed rotation quickly can carry out correction of the flank shape, and carry out correction of the flank shape using same blade to ensure jade appearance to jade
The arc-shaped curved surface in face is consistent, and avoids the error that artificial correction of the flank shape is brought.
In thin the step of repairing, engraving straight-bar machines is improved, the mode of belt transmission is eliminated, speed governing electricity is controlled by frequency modulator
The rotation of machine reduces the labor intensity of operator to realize accurate speed governing, improves carving efficiency, eliminates security risk；
In addition, by the way that cooling device is arranged, using the interlayer outside cooling water cooling main shaft, to what is generated after cooling main shaft high speed rotation
Heat, cooling water temperature on main shaft surface after circulation do not exceed 40 DEG C, ensure the rotation precision of main shaft well, improve
Carve precision.
In the step of polishing, polishing machine is improved, is played jade polishing space-closed by the way that transparent dust cover is arranged
Come, to effectively prevent dust to fly upward everywhere, thus the design can significantly improve the working environment in entire workshop, and then be work
The health for making personnel provides powerful guarantee.Additionally by setting inclined visible face, it is suitble to as possible when operator being enabled to work
The posture that human body is overlooked, effectively reduces the neck fatigue of user, meets that operator is comfortable, natural work posture, improves and makees
It industry efficiency and can enduringly operate.
In the step of dewaxing of waxing, completely new introduce blows wax cylinder, by the way that air-heater blowing hot-air is arranged to wax more than jadeware surface
Remaining wax is thrown away gear wax cylinder by hot melt, the centrifugal force then generated by wax throwing tube high speed rotation, is realized automation dewaxing, is reduced
The labor intensity of operator reduces human cost, improves dewaxing working efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of present pre-ferred embodiments jade cutter；
Fig. 2 is the structural schematic diagram of present pre-ferred embodiments jade correction of the flank shape machine；
Fig. 3 is the structural schematic diagram of a-quadrant in Fig. 2；
Fig. 4 is the side view of jade correction of the flank shape machine；
Fig. 5 is the disassembly diagram of blade, stabilization intermediate plate, screw in jade correction of the flank shape machine；
Fig. 6 is the side view of blade in jade correction of the flank shape machine；
Fig. 7 is the structural schematic diagram that present pre-ferred embodiments carve straight-bar machines；
Fig. 8 is the structural schematic diagram of the dust-proof jade polishing machine of present pre-ferred embodiments；
Fig. 9 is the structural schematic diagram of transparent dust cover；
Figure 10 is the structural schematic diagram that present pre-ferred embodiments blow wax cylinder.
In figure：1, jade cutter；11, the first workbench；12, fulcrum bearing；13, mounting plate；14, spring；15, the first master
Axis；16, cutting blade；17, positive stop strip；18, rubber；19, the first power plant；191, first motor；192, the first driving wheel；
193, the first driven wheel；194, the first belt；110, the first protective cover；111, the first in command；112, front apron；113, rear gear
Plate；2, jade correction of the flank shape machine；21, the second workbench；22, the second power plant；221, the second motor；222, the second driving wheel；
223, the second driven wheel；224, the second belt；23, the second main shaft；24, correction of the flank shape blade；241, side recess；242, carborundum disc；
25, screw；26, stabilization intermediate plate；27, the second protective cover；3, straight-bar machines is carved；31, engine base is carved；32, third main shaft；33, frequency conversion
Device；34, cooling sandwith layer；35, cooling device；351, water tank；352, water circulating pump；353, water inlet pipe；354, outlet pipe；36, axis
It holds；37, driven shaft；38, engraving stone roller；39, third workbench；310, supporting rack；311, upstanding mounting plates；4, polishing machine；41,
Four workbench；411, sink slot；412, sieve；42, transparent dust cover；421, front shroud；4211, upright plate；42111, it operates
Mouthful；4212, hang plate；422, back shroud；423, left cover；424, right cover plate；425, top plate；426, movable plate；427, hinge；
43, burnishing device；431, engine base；432, lateral shaft；433, polishing stone roller；44, pipeline；5, wax cylinder is blown；51, the 5th workbench；
52, wax throwing tube；53, wax cylinder is kept off；54, third motor；55, air-heater；56, fan supporter；561, pillar；562, connecting rod；57,
Second chief；58, wind gathering cylinder；59, control panel；591, power knob；592, wind turbine button；593, rotating speed button.
Specific implementation mode
In the following, in conjunction with attached drawing and specific implementation mode, the present invention is described further, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
A kind of jade processing technology, including,
The step of sawing sheet selection：Former stone is cut using jade cutter, beautiful material is chosen, jade raw material is then cut into phase
The form and size answered；
The step of drawing sample：The case where according to color and luster and crackle, in the pattern that jade surface is drawn；
The step of going out sample：Roughing is carried out using jade correction of the flank shape machine according to the pattern finished, repairs shape similar with pattern
Shape；
Thin the step of repairing：To the detail section of jade pattern, is modified and handled using engraving straight-bar machines；
The step of polishing：Then sanding and polishing is carried out using polishing machine to the jade through carefully repairing；
The step of waxing dewaxing：Jade after polishing is placed in waxdip in wax cylinder, is used after upper complete wax and blows wax cylinder by jade
The wax of excess surface removes, and obtains finished product.
The application by sawing sheet, go out sample, carefully repair, polish, in the process that dewaxes, pass through the main device improved in each process
Tool reduces the labor intensity of operating personnel to improve processing efficiency and machining accuracy, and it is high to reduce human cost.
As further preferred scheme, the sawing sheet selection the step of in, as shown in Figure 1, the jade cutter 1 includes the
One workbench 11, fulcrum bearing 12, mounting plate 13, spring 14, the first main shaft 15, cutting blade 16, positive stop strip 17；The fulcrum bearing
Mounted on the center of the first workbench, described mounting plate one end is articulated in the top of fulcrum bearing, and the mounting plate other end is certainly
By holding；The spring is uprightly arranged in the side of the first workbench, and spring one end is fixedly connected with the free end of the mounting plate,
The spring other end is fixedly connected on the first workbench；The first main shaft installation is on a mounting board；The cutting blade is fixed
It is connected on first main shaft；One end of the positive stop strip is fixed on one end of the mounting plate and fulcrum bearing pivot joint, limit
The other end of item is elastic abutment end.
The elastic abutment end is rubber 18.It is harder as elastic abutment end one side rubber using rubber, it can support
It is connected on the first workbench, will not be cut too；Another aspect rubber has certain elasticity, can have certain amplitude elasticity tune
It is whole.As most preferred scheme, the thickness of rubber is 2-3cm.
The jade cutter further includes the first power plant 19 for driving the first main axis；Specifically, this
One power plant includes first motor 191, is set on first motor power output shaft the first driving wheel 192 is set in institute
State the first driven wheel 193 on the first main shaft, the first belt 194 being set on the first driving wheel and the first driven wheel；It is described
First motor is mounted on the spring connecting pin of the mounting plate, and it is remote that first main shaft is mounted on the mounting plate in the horizontal direction
One end from spring connection.
The outer peripheral edge of the cutting blade is equipped with the first protective cover 110.On the one hand the setting of protective cover is conducive to prevent
Operator touches cutting blade, reduces the carelessness due to operation error or operating personnel and the security risk that generates；Another party
Face, which also functions to, prevents dust or liquid splash.
The blade both sides of the cutting blade are equipped with one layer of annular carborundum disc.The carborundum disc is provided with conducive to carrying
The hardness and wear resistance of high cutting blade blade.
The pivot end of the mounting plate is additionally provided with the first in command 111, the length direction of the first in command and the length of mounting plate
It is identical to spend direction.The setting of handle facilitates the cutting amplitude of control cutting blade, and more laborsaving.
The side far from spring is equipped with front apron 112 and rear baffle 113 on first workbench.Forward and backward baffle is set
It sets for preventing jade dust from splashing.
In the sawing sheet selection the step of, for this jade cutter by the way that mounting plate is arranged, one end of mounting plate is articulated in bearing
On seat, allow the blade section of cutting machine by the amplitude of its cutting of operator's autonomous control, while by fulcrum bearing both sides
It is correspondingly arranged spring and positive stop strip, spring provides certain pulling force in the depth of cutting, prevents cutting too, and positive stop strip
Elastic abutment end can further controller perturbation cutting depth, can flexibly cut relatively, laminar former stone or big can be met
Only need the cutting demand of certain part jade, former stone coefficient of losses low in block original stone.
As further preferred scheme, in the step of going out sample, such as Fig. 2-3, shown in Fig. 6, the jade correction of the flank shape machine 2 includes
Second workbench 21, the second power plant 22, the second main shaft 23, correction of the flank shape blade 24, screw 25；The second power plant installation
On the second workbench, second main shaft and the power output end of second power plant are sequentially connected；The correction of the flank shape knife
Piece is set on the screw, and the screw, which is threadably secured, to be connected on second main shaft；The knife of the correction of the flank shape blade
Sword side is equipped with side recess 241, and the arc-shaped curved surface of the side recess is adapted with shape needed for jade shape.
As further preferred scheme, the jade correction of the flank shape machine further includes two panels stabilization intermediate plate 26, which is
Ring segment, the inner ring inner wall of stabilization intermediate plate are equipped with the matched internal thread of external screw thread with the screw, two panels stabilization intermediate plate difference
It is screwed onto on the screw by internal thread, and is clamped in the both sides of correction of the flank shape blade；Jade correction of the flank shape machine is by being arranged two panels stabilization
Dynamic intermediate plate increases correction of the flank shape blade axial direction driving face product, is trembled so as to avoid correction of the flank shape blade using the clamping action of stabilization intermediate plate
It is dynamic, the required precision for meeting jade cutting can be reached.The outer annular diameter size of the stabilization intermediate plate is that correction of the flank shape blade diameter is big
Small one third；The thickness of stabilization intermediate plate is 0.5-1.5cm.In order to reach best stabilization effect, stabilization intermediate plate it is outer
Ring diameter size is the one third of correction of the flank shape blade diameter size, and the size of stabilization intermediate plate thickness also has one to the dynamics of clamping
Fixed help.
As shown in figure 4, second power plant 22 includes the second motor 221, is set in the second motor power output shaft
On the second driving wheel 222, be set on second main shaft the second driven wheel 223, be set in the second driving wheel and second
The second belt 224 on driven wheel；Second motor is mounted on the lower section of the second workbench, and second main shaft is along level side
To on the table top mounted on the second workbench.
The outer peripheral edge of the correction of the flank shape blade is equipped with the second protective cover 27.On the one hand the setting of protective cover is conducive to prevent from grasping
Author touches correction of the flank shape blade, reduces the carelessness due to operation error or operating personnel and the security risk that generates；On the other hand
Also functioning to prevents dust or liquid splash.
As shown in figure 5, the blade both sides of the correction of the flank shape blade plate one layer of annular diamond dust and form carborundum disc 242.It should
Carborundum disc is provided with conducive to the hardness and wear resistance of correction of the flank shape knife-blade is improved.
In the step of going out sample, jade correction of the flank shape machine is revolved by the way that side recess is arranged in knife-blade side using blade high speed
The effect turned quickly can carry out correction of the flank shape, and carry out correction of the flank shape using same blade to ensure jade outer surface to jade
Arc-shaped curved surface is consistent, and avoids the error that artificial correction of the flank shape is brought.
As further preferred scheme, in thin the step of repairing, as shown in fig. 7, the engraving straight-bar machines 3 includes engraving engine base
31, third main shaft 32, speed regulating motor (not shown), frequency converter 33, cooling sandwith layer 34 and cooling device 35；The third main shaft
It is arranged horizontally in engraving engine base, the speed regulating motor drives the third main axis；Power supply passes through the frequency conversion
The speed regulating motor is connected to after device；The cooling sandwith layer is set in the outer surface of the third main shaft by bearing 36；It is described
Cooling device injects in cooling water to the cooling sandwith layer.
As further preferred scheme, the cooling device of this programme is by the way of circulating water, the cooling device
35 include water tank 351, water circulating pump 352, water inlet pipe 353, outlet pipe 354；The water circulating pump is arranged at the top of water tank；Institute
It states cooling sandwith layer and is equipped with water inlet and water outlet；Described water inlet pipe one end connects cyclic water tank, the water inlet pipe other end connect into
The mouth of a river；Described outlet pipe one end connects cyclic water tank, and the outlet pipe other end connects water outlet.Folder is cooled down in the way of recirculated water
Layer, at low cost, the transformation difficulty for carving straight-bar machines is low, easy to implement, and good cooling results.
The engraving straight-bar machines further includes the driven shaft 37 being connect with third spindle drive and the engraving for being connected to driven shaft end
Stone roller 38.
The engraving stone roller is detachably clamped at the driven shaft end.Engraving stone roller removably clamps mode and disclosure satisfy that
The sculpture effect of Suresh Kumar.
The bearing at least two is uniformly set on third main shaft.Specifically, the number of bearings of this programme is two
It is a, the frictional force between third main shaft and cooling sandwith layer can be reduced well.
The engraving straight-bar machines further includes third workbench 39, and the engraving engine base is fixed on third by supporting rack 310 and works
On platform.
The engraving straight-bar machines further includes upstanding mounting plates 311, and the frequency converter is fixed on upstanding mounting plates.By uprightly pacifying
Loading board installs frequency converter, and operator one can be allowed to raise one's hand directly adjust the frequency size of frequency converter, convenient and efficient.
In thin the step of repairing, engraving straight-bar machines eliminates the mode of belt transmission, and speed regulating motor is controlled by frequency modulator
Rotation reduces the labor intensity of operator to realize accurate speed governing, improves carving efficiency, eliminates security risk；Separately
Outside, by the way that cooling device is arranged, using the interlayer outside cooling water cooling main shaft, to the heat generated after cooling main shaft high speed rotation
Amount, cooling water temperature on main shaft surface after circulation do not exceed 40 DEG C, ensure the rotation precision of main shaft well, improve carving
Carve precision.
As further preferred scheme, in the step of polishing, as shown in figure 8, the polishing machine 4 includes the 4th workbench
41, transparent dust cover 42, burnishing device 43；The transparent dust-proof the cover is located on the 4th workbench, and the burnishing device includes
Engine base 431, the lateral shaft 432 being arranged on engine base, be arranged lateral shaft end polishing cut or polish jade with an emery wheel 433；The engine base installation
On the 4th workbench, the transverse direction shaft is stretched to from the side of transparent dust cover in transparent dust cover；Position is cut or polish jade with an emery wheel in the polishing
In in the lateral shaft in transparent dust cover；It is stretched into transparent dust cover for hand there are two being set on front side of the transparent dust cover
Gathering hole 42111；The top of gathering hole is equipped with inclined visible face.
As shown in figure 9, the transparent dust cover includes front shroud 421, back shroud 422, left cover 423,424 and of right cover plate
Top plate 425, the left cover, right cover plate correspondence are bonded at left and right sides of front shroud and back shroud, and the top plate is bonded in protecgulum
The top of plate, back shroud, left cover, right cover plate；Front shroud, back shroud, left cover, right cover plate, top plate and the 4th workbench enclose
Close the work chamber formed for polishing jade.Specifically, the front shroud includes upright plate 4211 and hang plate 4212；It is described
Inclined visible face is arranged on hang plate, and the gathering hole is arranged on upright plate.By the upright plate and hang plate of setting, directly
Comfort for sitting posture sense improves when riser can enable operator work, and both hands can be stretched into from gathering hole in work chamber naturally；Hang plate
The posture for being suitble to human body to overlook when operator can be enabled to work as possible, effectively reduces the neck fatigue of user, meets operator and relaxes
Suitable, natural work posture improves operating efficiency and can enduringly operate.
Movable plate 426 is provided on the upright plate, which is located between two gathering holes, and passes through hinge
427 are hinged on upright plate.The setting of movable plate can increase the space of operation by human hand, some larger polishing abrasive tools are put into
In work chamber, carry out replacing polishing stone roller.
4th workbench is equipped with the slot 411 that sink.On the one hand the setting of sagging slot can form dust collection slot, another
Aspect can reduce the risk that jade is fallen from gathering hole.
The polishing machine further includes exhaust fan (not shown), the 4th workbench be equipped with suction inlet, the exhaust fan with
The suction inlet of 4th workbench is connected by pipeline 44.Being provided with for exhaust fan is drained conducive to the acceleration of dust, in addition, suction inlet
It is arranged in the lower section of polishing position, exhaust fan takes dust away from below, and the visibility higher of top provides more clear polishing
The visual field.
Sieve 412 is additionally provided on the suction inlet.The design of sieve prevents jade from being fallen from suction inlet.
In the step of polishing, the design of polishing machine transparent dust cover can get up jade polishing space-closed,
To effectively prevent dust to fly upward everywhere, thus the design can significantly improve the working environment in entire workshop, and then be work
The health of personnel provides powerful guarantee.Additionally by setting inclined visible face, it is suitble to people when operator being enabled to work as possible
The posture that body is overlooked, effectively reduces the neck fatigue of user, meets that operator is comfortable, natural work posture, improves operation
It efficiency and can enduringly operate.
As further preferred scheme, in the step of dewaxing of waxing, as shown in Figure 10, the wax cylinder 5 that blows includes the 5th
Workbench 51, wax throwing tube 52, gear wax cylinder 53, third motor 54, air-heater 55；The gear wax cylinder is fixed on the 5th workbench,
The wax throwing tube is installed in rotation on the inside of gear wax cylinder；The bottom of the power output end and the wax throwing tube of the third motor
Portion is sequentially connected；The air-heater is arranged in the top of wax throwing tube, the nozzle of the air outlet alignment wax throwing tube of air-heater；It is described to get rid of
The barrel of wax cylinder offers multiple through-holes.
It further includes fan supporter 56 that this, which blows wax cylinder, which includes pillar 561, connecting rod 562；The pillar is fixed on
On 5th workbench, described connecting rod one end is hinged on the top of pillar, and air-heater is fixedly mounted in the connecting rod other end.By the way that wind is arranged
On the one hand machine support improves the horizontal position of air-heater, be more conducive to and dry at the top of wax throwing tube, on the other hand, connection
Hinged design can enable air-heater that can be moved in wax throwing tube rotary-top, be completed convenient for adding jadeware to be dewaxed or taking out
The jadeware of dewaxing.
The air-heater is equipped with and the second handle 57 for rotary hot-air machine.The design of second handle facilitate rotation or
Mobile hot air machine, convenient for adding jadeware to be dewaxed or taking out the jadeware for completing to dewax.
It further includes wind gathering cylinder 58 that this, which blows wax cylinder, which is uprightly arranged above the nozzle of wax throwing tube, the top of wind gathering cylinder
Portion is fixedly connected with the air outlet of air-heater.Being designed with conducive to output hot wind is concentrated for wind gathering cylinder, accelerates dewaxing speed.
Control panel 59 is provided on 5th workbench, control panel is equipped with power knob 591, for adjusting heat
The wind turbine button 592 of power of fan, the rotating speed button 593 for adjusting wax throwing tube rotating speed.By designing control panel, operator
The volume size of jadeware, quantity, remaining wax thickness can be dewaxed as needed to regulate and control the temperature of hot wind, the rotating speed of wax throwing tube, carried
High dewaxing efficiency.
In the step of dewaxing of waxing, blows wax cylinder and wax more than jadeware surface is heated by the way that air-heater blowing hot-air is arranged, then
Remaining wax is thrown away gear wax cylinder by the centrifugal force generated by wax throwing tube high speed rotation, is realized automation dewaxing, is reduced operator's
Labor intensity reduces human cost, improves dewaxing working efficiency.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (10)
1. a kind of jade processing technology, it is characterised in that including,
The step of sawing sheet selection：Former stone is cut using jade cutter, beautiful material is chosen, then cuts into jade raw material accordingly
Form and size；
The step of drawing sample：The case where according to color and luster and crackle, in the pattern that jade surface is drawn；
The step of going out sample：Roughing is carried out using jade correction of the flank shape machine according to the pattern finished, repairs shape similar with pattern；
Thin the step of repairing：To the detail section of jade pattern, is modified and handled using engraving straight-bar machines；
The step of polishing：Then sanding and polishing is carried out using polishing machine to the jade through carefully repairing；
The step of waxing dewaxing：Jade after polishing is placed in waxdip in wax cylinder, is used after upper complete wax and blows wax cylinder by jade surface
Extra wax removes, and obtains finished product.
2. jade processing technology as described in claim 1, which is characterized in that in the sawing sheet selection the step of, the jade is cut
Cutting mill includes workbench, fulcrum bearing, mounting plate, spring, main shaft, blade, positive stop strip；The fulcrum bearing is mounted in workbench
Heart position, described mounting plate one end are articulated in the top of fulcrum bearing, and the mounting plate other end is free end；The spring is uprightly arranged
In the side of workbench, spring one end is fixedly connected with the free end of the mounting plate, and the spring other end is fixedly connected on work
On platform；The main shaft installation is on a mounting board；The blade is fixedly connected on the main shaft；One end of the positive stop strip is fixed
In one end of the mounting plate and fulcrum bearing pivot joint, the other end of positive stop strip is elastic abutment end.
3. jade processing technology as claimed in claim 2, which is characterized in that the jade cutter further includes for driving master
The dynamic power plant of shaft rotation；The power plant includes motor, is set on motor power output shaft driving wheel, be set in it is described
Driven wheel on main shaft is set in driving wheel and the belt on driven wheel；The spring that the motor is mounted on the mounting plate connects
End is connect, the main shaft is mounted on one end that the mounting plate is connected far from spring in the horizontal direction.
4. jade processing technology as described in claim 1, which is characterized in that in the step of going out sample, the jade correction of the flank shape machine
Including workbench, power plant, main shaft, blade, screw；Power plant installation on the table, the main shaft with it is described
The power output end of power plant is sequentially connected；The blade is set on the screw, and the screw is threadably secured company
It is connected on the main shaft；The blade side of the blade is equipped with side recess, the arc-shaped curved surface of the side recess with needed for jade shape
Shape is adapted.
5. jade processing technology as claimed in claim 4, which is characterized in that the jade correction of the flank shape machine further includes two panels stabilization folder
Piece, the stabilization intermediate plate are ring segment, and the inner ring inner wall of stabilization intermediate plate is equipped with the matched internal thread of external screw thread with the screw,
Two panels stabilization intermediate plate is screwed onto by internal thread on the screw respectively, and is clamped in the both sides of blade；The stabilization intermediate plate
Outer annular diameter size is the one third of blade diameter size；The thickness of stabilization intermediate plate is 0.5-1.5cm.
6. jade processing technology as described in claim 1, which is characterized in that in thin the step of repairing, the engraving straight-bar machines packet
Include engraving engine base, main shaft, speed regulating motor, frequency converter, cooling sandwith layer and cooling device；The main shaft is arranged horizontally at carving
It carves in engine base, the speed regulating motor drives the main axis；Power supply after the frequency converter by being connected to the speed regulating motor；
The cooling sandwith layer is set in the outer surface of the main shaft by bearing；The cooling device injects cooling water to the cooling folder
In layer.
7. jade processing technology as claimed in claim 6, which is characterized in that the cooling device include water tank, water circulating pump,
Water inlet pipe, outlet pipe；The water circulating pump is arranged at the top of water tank；The cooling sandwith layer is equipped with water inlet and water outlet；
Described water inlet pipe one end connects cyclic water tank, and the water inlet pipe other end connects water inlet；Described outlet pipe one end connects cyclic water tank,
The outlet pipe other end connects water outlet.
8. jade processing technology as described in claim 1, which is characterized in that in the step of polishing, the polishing machine includes
Workbench, transparent dust cover, burnishing device；The transparent dust-proof the cover is located on workbench, the burnishing device include engine base,
Polishing stone roller in lateral shaft end is arranged in the lateral shaft that is arranged on engine base；The engine base installation is on the table, described
Lateral shaft is stretched to from the side of transparent dust cover in transparent dust cover；The polishing stone roller is located at the transverse direction in transparent dust cover
In shaft；The gathering hole in transparent dust cover is stretched into there are two being set on front side of the transparent dust cover for hand；Gathering hole it is upper
Side is equipped with inclined visible face.
9. jade processing technology as claimed in claim 8, which is characterized in that it is provided with movable plate on the transparent dust cover,
The movable plate is located between two gathering holes, and is hinged on transparent dust cover by hinge.
10. jade processing technology as described in claim 1, which is characterized in that described to blow wax cylinder in the step of dewaxing of waxing
Including workbench, wax throwing tube, gear wax cylinder, motor, air-heater；The gear wax cylinder is fixed on the table, and the wax throwing tube can turn
It is mounted on the inside of gear wax cylinder dynamicly；The power output end of the motor is connect with the bottom driving of the wax throwing tube；The heat
Wind turbine is arranged in the top of wax throwing tube, the nozzle of the air outlet alignment wax throwing tube of air-heater；The barrel of the wax throwing tube offers
Multiple through-holes.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810171424.2A CN108527684B (en) | 2018-03-01 | 2018-03-01 | Jade processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810171424.2A CN108527684B (en) | 2018-03-01 | 2018-03-01 | Jade processing technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110281689A (en) * | 2019-06-24 | 2019-09-27 | 张卡 | A kind of processing technology enhancing jade goods of furniture for display rather than for use color |
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| CN2032129U (en) * | 1988-04-30 | 1989-02-08 | 云南第三机床厂 | Jade cutter |
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| CN108527684B (en) | 2020-11-17 |
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