CN108526847B - Semi-automatic high-efficient axial fan assembly bench - Google Patents

Semi-automatic high-efficient axial fan assembly bench Download PDF

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Publication number
CN108526847B
CN108526847B CN201810632622.4A CN201810632622A CN108526847B CN 108526847 B CN108526847 B CN 108526847B CN 201810632622 A CN201810632622 A CN 201810632622A CN 108526847 B CN108526847 B CN 108526847B
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China
Prior art keywords
tensioning
supporting
plate
motor
rod
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CN201810632622.4A
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CN108526847A (en
Inventor
裘霖富
张职锋
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Zhejiang Kemao Industrial Co ltd
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Zhejiang Kemao Intelligent Electromechanical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a semi-automatic efficient axial flow fan assembly table. Comprises a supporting table, a carrying mechanism and a supporting and adjusting mechanism; the carrying mechanism comprises a support column, a cross rod, a rope, a first motor and a fixing structure; the supporting and adjusting mechanism comprises a supporting piece, an angle adjusting structure, a rotating structure and a enclasping structure; the angle adjusting structure comprises a first air cylinder, a connecting plate, a second supporting rod, a fixed ferrule, a connecting piece and a connecting rod; the rotating structure comprises a connecting ferrule, a second motor, a turntable and a connecting strip; the holding structure comprises a second air cylinder, a connecting pipe, a tensioning structure and a tensioning plate assembly. The invention provides an automatic operation mode in aspects of carrying, angle adjustment and rotation, time and labor are saved, coaxiality is ensured through the mounting table, manual adjustment is reduced, and mounting quality is ensured.

Description

Semi-automatic high-efficient axial fan assembly bench
Technical Field
The invention relates to the technical field of assembly tables, in particular to a semi-automatic efficient axial flow fan assembly table.
Background
At present, in the fan assembly process, staff is required to carry the motor to the mounting table by hand, then when the motor support is mounted, each mounting party needs to carry the motor, and each fan needs to be mounted with 3-4 parties, and meanwhile, due to the mounting mode, coaxiality of each part of the fan is caused, and manual adjustment is required.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a semi-automatic efficient axial flow fan assembly table which provides an automatic operation mode in the aspects of carrying, angle adjustment and rotation, saves time and labor, ensures coaxiality through an installation table, reduces manual adjustment and ensures installation quality.
In order to solve the technical problems, the invention is solved by the following technical scheme: a semi-automatic high-efficiency axial flow fan assembly table comprises a support table, and a carrying mechanism and a support adjusting mechanism which are arranged on the support table;
the carrying mechanism comprises a supporting column, a cross rod, a rope, a motor and a fixing structure, wherein the supporting column is arranged on the supporting table, the cross rod and the motor are arranged on the supporting column, one end of the rope is connected with the motor in a matched mode, the other end of the rope penetrates through the cross rod and then is connected with the fixing structure, the fixing structure comprises a shell and a plurality of tensioning cylinder groups, each tensioning cylinder group comprises at least two tensioning cylinders with even number, the shell is connected with the rope, at least two grooves with even number are formed in the shell from a central point to the outer side of the shell, the tensioning cylinders are arranged in the corresponding grooves, and the moving direction of each tensioning cylinder faces the central point of the shell;
the support adjusting mechanism comprises a support piece, an angle adjusting structure, a rotating structure and a enclasping structure, wherein the support piece comprises a support plate arranged on the support table and at least two first support rods arranged on the support plate;
the angle adjusting structure comprises a first air cylinder, a connecting plate, a second supporting rod, a fixed ferrule, at least two connecting pieces and at least two connecting rods, wherein the first air cylinder is arranged on the supporting plate, two ends of the connecting plate are respectively connected with the corresponding first supporting rod in a sliding mode, meanwhile, the connecting plate is connected with the first air cylinder in a matched mode, all the connecting rods are respectively connected with the connecting plate, the connecting pieces comprise three connecting points, the first connecting point is rotationally connected with the connecting rods, the second connecting point is rotationally connected with the first supporting rod, the third connecting point is fixedly connected with the second supporting rod, two ends of the second supporting rod are respectively connected with the corresponding connecting pieces, and the fixed ferrule is fixedly arranged on the second supporting rod;
the rotary structure comprises a connecting ferrule, a second motor, a rotary table and a connecting strip, wherein the connecting ferrule is connected with the fixed ferrule, the second motor is arranged on the connecting ferrule, the rotary table is connected with the second motor, meanwhile, a clamping groove matched with the connecting strip is formed in the rotary table, the connecting strip is arranged in the clamping groove, and a sliding groove is formed in the connecting strip;
the utility model provides a clamping structure, including No. two cylinders, connecting pipe, tensioning structure and tensioning plate subassembly, no. two cylinders set up on the connecting collar, simultaneously No. two cylinders's cylinder pole passes in proper order the carousel with behind the connecting strip with the connecting pipe links to each other, tensioning structure includes a connecting block, no. two connecting blocks, no. three connecting blocks and No. four connecting blocks, wherein, no. one connecting block with No. two connecting block's one end all rotates to be connected in a setting in the pivot on the connecting pipe, no. three connecting block one end with No. one connecting block other end links to each other, no. four connecting block one end with No. two connecting block other ends link to each other, the tensioning plate subassembly includes sliding connection respectively in No. one tensioning plate and No. two tensioning plates in the spout on the connecting strip, no. one tensioning plate with No. three connecting blocks link to each other, no. two tensioning plates with No. four connecting blocks link to each other.
In the above aspect, preferably, four tensioning cylinders are provided.
In the above scheme, preferably, the first tensioning plate and the second tensioning plate are both provided with inner grooves matched with the motor shell in shape.
The beneficial effects of the invention are as follows: the invention provides an automatic operation mode in aspects of carrying, angle adjustment and rotation, time and labor are saved, coaxiality is ensured through the mounting table, manual adjustment is reduced, and mounting quality is ensured.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of a fixing structure of the present invention.
FIG. 3 is a schematic view of the support adjustment mechanism of the present invention.
Fig. 4 is a schematic view of the mating of the connector and the retaining collar of the present invention.
Fig. 5 is a schematic diagram of the cooperation of the rotary structure and the hugging structure of the present invention.
Fig. 6 is a schematic view of a connector ferrule of the present invention.
FIG. 7 is a schematic view of the mounting position of the holding structure of the present invention.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and detailed description: referring to fig. 1-7, a semi-automatic efficient axial flow fan assembly table comprises a support table 1, and a carrying mechanism and a support adjusting mechanism which are arranged on the support table 1.
The handling mechanism comprises a support column 21, a cross rod 22, a rope 23, a motor and a fixing structure 24, wherein the support column 21 is arranged on the support table 1, the cross rod 22 and the motor are arranged on the support column 21, one end of the rope 23 is connected with the motor in a matched mode, the other end of the rope passes through the cross rod 22 and then is connected with the fixing structure 24, the fixing structure 24 comprises a shell 241 and a plurality of groups of tensioning cylinder groups, each tensioning cylinder group comprises at least two tensioning cylinders 242 with even numbers, the shell 241 is connected with the rope 23, at least two grooves 243 with even numbers are formed in the shell 241 from a center point to the outer side of the shell, the tensioning cylinders are arranged in the corresponding grooves, and the moving direction of each tensioning cylinder faces the center point of the shell. The tensioning cylinder is provided with four.
The support adjusting mechanism comprises a support piece, an angle adjusting structure, a rotating structure and a enclasping structure, wherein the support piece comprises a support plate 31 arranged on the support table 1 and at least two first support rods 32 arranged on the support plate 31.
The angle adjusting structure comprises a first air cylinder 41, a connecting plate 42, a second supporting rod 43, a fixed ferrule 44, at least two connecting pieces 45 and at least two connecting rods 46, wherein the first air cylinder 41 is arranged on the supporting plate 31, two ends of the connecting plate 42 are respectively connected with the corresponding first supporting rod 32 in a sliding mode, meanwhile, the connecting plate 42 is connected with the first air cylinder 41 in a matched mode, all the connecting rods 46 are respectively connected with the connecting plate 42, the connecting pieces 45 comprise three connecting points, the first connecting point 451 is rotationally connected with the connecting rods 46, the second connecting point 452 is rotationally connected with the first supporting rod 32, the third connecting point 453 is fixedly connected with the second supporting rod 43, two ends of the second supporting rod 43 are respectively connected with the corresponding connecting pieces 45, and the fixed ferrule 44 is fixedly arranged on the second supporting rod 43.
The rotary structure comprises a connecting ferrule 51, a second motor 52, a rotary table 53 and a connecting strip 54, wherein the connecting ferrule 51 is connected with the fixed ferrule 44, the second motor 52 is arranged on the connecting ferrule 51, the rotary table 53 is connected with the second motor 52, meanwhile, a clamping groove 531 matched with the connecting strip 54 is formed in the rotary table 53, the connecting strip 54 is arranged in the clamping groove 531, and a sliding groove 541 is formed in the connecting strip 54.
The utility model provides a clamping structure includes No. two cylinders 61, connecting pipe 62, tensioning structure and tensioning plate subassembly, no. two cylinders 61 set up on the connecting collar 51, simultaneously No. two cylinders 61's cylinder pole passes in proper order carousel 53 with behind the connecting strip 54 with connecting pipe 62 links to each other, tensioning structure includes No. one connecting block 63, no. two connecting blocks 64, no. three connecting blocks 65 and No. four connecting blocks 66, wherein, no. one connecting block 63 with No. two connecting block 64's one end all rotates to be connected in one setting up in the pivot on connecting pipe 62, no. three connecting block 65 one end with No. one connecting block 63 other end links to each other, no. four connecting block 66 one end with No. two connecting block 64 other ends link to each other, the tensioning plate subassembly includes No. one tensioning plate 67 and No. two tensioning plate 68 of sliding connection in spout 541 on connecting strip 54 respectively, no. one tensioning plate 67 with No. three connecting block 65 links to each other, no. two tensioning plate 68 with No. four connecting block 66 links to each other. The first tensioning plate and the second tensioning plate are respectively provided with an inner groove matched with the shape of the motor shell.
Firstly, hoisting a motor to a mounting table board through a carrying mechanism, lifting the motor through the cooperation of a first motor and a rope, and fixing the motor through the common clamping of a plurality of cylinders during carrying; then, the motor is held tightly by the holding structure, the holding operation takes the No. two air cylinders as a driver, and the first tensioning plate and the No. two tensioning plate shrink inwards the sliding groove by the transmission of the tensioning structure, so that the motor is held tightly; the angle of the motor is adjusted through the angle adjusting structure after the motor is tightly held, so that the assembly operation is convenient, the operation is carried out through taking the first air cylinder as a driver, the connecting piece and the connecting rod as transmission components, when the first air cylinder pushes upwards, the angle is adjusted downwards, and when the first air cylinder pushes downwards, the angle is adjusted downwards, and the angle is adjusted to be 75-85 degrees optimally; then, mounting a motor bracket, after one side of the motor bracket is mounted, rotating and mounting other sides of the motor bracket, wherein bolts can be placed in a T-shaped groove of the motor in advance during mounting, so that the bolts do not slip off, and the mounting of the bracket is facilitated; finally, the motor top plate is conveyed to the installation table surface through the conveying mechanism, the top plate is placed on the motor and the bracket assembly for assembly, and then the impeller and the mesh enclosure are installed.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (1)

1. The utility model provides a semi-automatic high-efficient axial fan assembly bench which characterized in that: comprises a supporting table, a carrying mechanism and a supporting and adjusting mechanism, wherein the carrying mechanism and the supporting and adjusting mechanism are arranged on the supporting table;
the carrying mechanism comprises a supporting column, a cross rod, a rope, a motor and a fixing structure, wherein the supporting column is arranged on the supporting table, the cross rod and the motor are arranged on the supporting column, one end of the rope is connected with the motor in a matched mode, the other end of the rope penetrates through the cross rod and then is connected with the fixing structure, the fixing structure comprises a shell and a plurality of tensioning cylinder groups, each tensioning cylinder group comprises at least two tensioning cylinders with even number, the shell is connected with the rope, at least two grooves with even number are formed in the shell from a central point to the outer side of the shell, the tensioning cylinders are arranged in the corresponding grooves, and the moving direction of each tensioning cylinder faces the central point of the shell;
the support adjusting mechanism comprises a support piece, an angle adjusting structure, a rotating structure and a enclasping structure, wherein the support piece comprises a support plate arranged on the support table and at least two first support rods arranged on the support plate;
the angle adjusting structure comprises a first air cylinder, a connecting plate, a second supporting rod, a fixed ferrule, at least two connecting pieces and at least two connecting rods, wherein the first air cylinder is arranged on the supporting plate, two ends of the connecting plate are respectively connected with the corresponding first supporting rod in a sliding mode, meanwhile, the connecting plate is connected with the first air cylinder in a matched mode, all the connecting rods are respectively connected with the connecting plate, the connecting pieces comprise three connecting points, the first connecting point is rotationally connected with the connecting rods, the second connecting point is rotationally connected with the first supporting rod, the third connecting point is fixedly connected with the second supporting rod, two ends of the second supporting rod are respectively connected with the corresponding connecting pieces, and the fixed ferrule is fixedly arranged on the second supporting rod;
the rotary structure comprises a connecting ferrule, a second motor, a rotary table and a connecting strip, wherein the connecting ferrule is connected with the fixed ferrule, the second motor is arranged on the connecting ferrule, the rotary table is connected with the second motor, meanwhile, a clamping groove matched with the connecting strip is formed in the rotary table, the connecting strip is arranged in the clamping groove, and a sliding groove is formed in the connecting strip;
the utility model provides a motor casing shape assorted internal groove, including the connecting rod, the connecting rod is fixed on the connecting rod, the structure of holding includes No. two cylinders, connecting pipe, tensioning structure and tensioning plate subassembly, no. two cylinders set up on the connecting sleeve, simultaneously No. two cylinders's cylinder pole pass in proper order the carousel with behind the connecting strip with the connecting pipe links to each other, tensioning structure includes a connecting block, no. two connecting blocks, no. three connecting blocks and No. four connecting blocks, wherein, no. one connecting block with the one end of No. two connecting blocks all rotates to be connected in a setting up in the pivot on the connecting pipe, no. three connecting block one end with the connecting block other end links to each other, no. four connecting block one end with No. two connecting block other ends link to each other, tensioning plate subassembly includes sliding connection respectively in the spout on the connecting strip a tensioning plate and No. two tensioning plate, no. one tensioning plate with No. three connecting blocks link to each other, no. two tensioning plates link to each other with No. four connecting blocks, the tensioning cylinder is provided with four, no. tensioning plate with No. two tensioning plate is last all be provided with motor casing shape assorted internal groove.
CN201810632622.4A 2018-06-20 2018-06-20 Semi-automatic high-efficient axial fan assembly bench Active CN108526847B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810632622.4A CN108526847B (en) 2018-06-20 2018-06-20 Semi-automatic high-efficient axial fan assembly bench

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Application Number Priority Date Filing Date Title
CN201810632622.4A CN108526847B (en) 2018-06-20 2018-06-20 Semi-automatic high-efficient axial fan assembly bench

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CN108526847B true CN108526847B (en) 2023-10-31

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112077591A (en) * 2020-09-05 2020-12-15 赵培培 Large-scale generator assembly production process and assembly device thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6662436B1 (en) * 2002-02-12 2003-12-16 Beckett Air Incorporated System for assembling a blower wheel
CN201537804U (en) * 2009-09-28 2010-08-04 浙江朗迪集团股份有限公司 Metal coil tube fan assembling machine
KR20130015848A (en) * 2011-08-05 2013-02-14 한전케이피에스 주식회사 Axial fan variable pitch blade shaft disjointing and assembly apparatus
CN107825091A (en) * 2017-09-28 2018-03-23 浙江理工大学 The carrying positioner of liner plate on a kind of draught fan impeller
CN207255661U (en) * 2017-10-23 2018-04-20 浙江盛越电子科技有限公司 Full-automatic motor total installed capacity
CN208713277U (en) * 2018-06-20 2019-04-09 浙江科贸智能机电股份有限公司 A kind of semi-automatic efficient axial flow blower assembly bench

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6662436B1 (en) * 2002-02-12 2003-12-16 Beckett Air Incorporated System for assembling a blower wheel
CN201537804U (en) * 2009-09-28 2010-08-04 浙江朗迪集团股份有限公司 Metal coil tube fan assembling machine
KR20130015848A (en) * 2011-08-05 2013-02-14 한전케이피에스 주식회사 Axial fan variable pitch blade shaft disjointing and assembly apparatus
CN107825091A (en) * 2017-09-28 2018-03-23 浙江理工大学 The carrying positioner of liner plate on a kind of draught fan impeller
CN207255661U (en) * 2017-10-23 2018-04-20 浙江盛越电子科技有限公司 Full-automatic motor total installed capacity
CN208713277U (en) * 2018-06-20 2019-04-09 浙江科贸智能机电股份有限公司 A kind of semi-automatic efficient axial flow blower assembly bench

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Effective date of registration: 20240131

Address after: 312500 provincial high tech park, Xinchang County, Shaoxing City, Zhejiang Province

Patentee after: ZHEJIANG KEMAO INDUSTRIAL Co.,Ltd.

Country or region after: China

Address before: 312400 Sanjiang Industrial Park, Sanjiang street, Shengzhou City, Shaoxing City, Zhejiang Province

Patentee before: ZHEJIANG KEMAO INTELLIGENT ELECTROMECHANICAL Co.,Ltd.

Country or region before: China