CN108520931A - Battery pack box - Google Patents

Battery pack box Download PDF

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Publication number
CN108520931A
CN108520931A CN201810591887.4A CN201810591887A CN108520931A CN 108520931 A CN108520931 A CN 108520931A CN 201810591887 A CN201810591887 A CN 201810591887A CN 108520931 A CN108520931 A CN 108520931A
Authority
CN
China
Prior art keywords
battery pack
shell
pack box
mounting groove
boss
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810591887.4A
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Chinese (zh)
Inventor
张连峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Qian Kun Amperex Technology Ltd
Original Assignee
Zhejiang Qian Kun Amperex Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Qian Kun Amperex Technology Ltd filed Critical Zhejiang Qian Kun Amperex Technology Ltd
Priority to CN201810591887.4A priority Critical patent/CN108520931A/en
Publication of CN108520931A publication Critical patent/CN108520931A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses battery pack boxes, it uses the casting integrated molding of molten aluminum, which is characterized in that including the shell being recessed inwardly, the housing bottom surface includes several crisscross reinforcing ribs, and crisscross and described housing bottom surface centre position is provided with the spacer portion that housing bottom surface is divided into two.The purpose of the present invention is to provide the battery pack boxes of reasonable design, adjust original preparation method and its internal structure, accelerate the speed of production of battery pack box and improve its yields.

Description

Battery pack box
Technical field
The invention belongs to new-energy automobile power battery packet technology field, more particularly to a kind of for new-energy automobile Battery pack box.
Background technology
New-energy automobile is quickly grown at present, and use is increasingly universal.New-energy automobile generally uses power battery pack conduct Power resources, battery pack box mainly install the parts such as battery modules, electrical part and upper shell.As it can be seen that battery pack box is power electric The main carrying of Chi Bao and seal structural part.
The battery pack box of existing new-energy automobile power battery packet uses metal plate welding structure, material to be generally thickness 1- The steel plate of 2mm, after one or more sheet bending, lap-joint is connected using carbon dioxide gas arc welding or spot welding, Seam crossing plays fluid sealant closing.On battery pack box for upper shell, battery modules and electrical part installation point, need welded nut or Metal plate holder.Battery pack box welding rear surface need to make rust preventive paint processing.
The welded battery pack box of above-mentioned metal plate has following problem:
(1) battery pack box is made of bending and forming, butt welding process, and consistency is poor, and battery modules, electrical part are susceptible to dress With defect, mass production needs cannot be met.
(2) battery pack box and left and right rear hanger are integral solder structure, when power battery pack dismounting is repaired, rear hanger and bottom The front and back interference of disk rear suspension, need to first dismantle rear suspension dismounting cell packet again, and battery pack installs rear suspension, vehicle after entrucking again again Four-wheel aligner need to be readjusted.There is dismounting difficulty, the costly problem of maintenance man-hours in battery pack.
(3) there are multiple weld seams, flatness is bad for battery pack box and upper shell faying face, upper, battery pack box faying face is close It is poor to seal reliability.
(4) battery pack box and electrical connector mating surface are there are local welding deformation, sealing reliability after connector installation Difference.
(5) battery pack box uses metal plate welding structure, and structural manufacturing process is complicated, and cost of parts is higher.
(6) battery pack cassette bottom portion is smooth sheet metal structural, in order to effectively reduce road gallet to power battery pack bottom Impact failure risk, it usually needs increase battery pack box metal plate reinforcer, enhance the strength and stiffness of battery pack box with this, So that battery pack box overall weight is bigger than normal, it is unsatisfactory for the requirement of new-energy automobile light-weight design.
And Chinese patent CN201621071957.6 disclose a kind of Vehicular battery packet lower housing structure, battery pack housing and Battery pack, the Vehicular battery packet lower housing structure include the lower housing of upper opening, and the bottom of the lower housing is provided with bumps Structure, the concaveconvex structure include multiple boss of alternate setting and multiple grooves.The Vehicular battery packet lower casing of the utility model The bottom of body structure, lower housing is provided with concaveconvex structure, and concaveconvex structure includes multiple boss of alternate setting and multiple grooves, phase For the lower housing that existing lower housing bottom is smooth sheet metal structural, in the case where not increasing case material thickness, bottom Portion has the intensity and rigidity that the lower housing of the concaveconvex structure can enhance lower housing, effectively reduces road gallet to power battery Wrap bottom impact failure risk, it can be achieved that battery pack high intensity, light-weight design requirement, can meet power battery pack vibration, Impact test requirement.
For above-mentioned patent still using sheet metal structural, manufacturing process generally comprises cutting, punching, curved molded etc., These mode process are slow, and yields is low.Material and manufacture work of the our company for battery pack lower housing, that is, battery pack box thus Skill is adjusted, and is integrally formed battery pack box in the form of molten aluminum casting, and be adjusted to its internal structure, is increased aluminium The mechanical performance of battery pack box processed.
Invention content
The purpose of the present invention is to provide the battery pack boxes of reasonable design, adjust original preparation method and its internal junction Structure accelerates the speed of production of battery pack box and improves its yields.
To achieve the above object, the present invention provides the following technical solutions:
Battery pack box uses the casting integrated molding of molten aluminum, which is characterized in that including the shell being recessed inwardly, the shell bottom Face includes several crisscross reinforcing ribs, and the housing bottom surface centre position is provided with spacer portion, and the spacer portion passes through Two partition boards are by housing bottom surface one dividing into three.
Battery pack box according to an embodiment of the invention can be further arranged to be arranged between two partition boards of spacer portion There is the connecting plate in genesis analysis.
It includes in longitudinal point that can be further arranged to the reinforcing rib according to the battery pack box of another embodiment of the invention The waling of cloth and laterally distributed cross reinforcing, wherein the waling include longitudinally reinforced main reinforcement with And longitudinally reinforced secondary muscle, the longitudinally reinforced main reinforcement quantity are 3, and 2 are disposed between the adjacent longitudinally reinforced main reinforcement of each two A longitudinally reinforced secondary muscle.
It can be further arranged to the waling according to the battery pack box of another embodiment of the invention and run through two Partition board, and be provided with connecting plate above longitudinally reinforced main reinforcement between two partition boards, and connecting plate is at left and right sides of shell Inner wall extends to form connecting plate strengthening portion.
According to the battery pack box of another of the invention embodiment can be further arranged to the housing bottom surface can be divided into left area, Spacer portion area and You Qu, wherein the crisscross place of quadrangle reinforcing rib in the Zuo Qu and right area is provided with reinforcement block, and it is described The top surface of reinforcement block is higher than the top surface of the reinforcing rib, and is provided at the position that the connecting plate joins with longitudinally reinforced main reinforcement perpendicular To the hollow tube of arrangement.
It can be further arranged to according to the battery pack box of another embodiment of the invention outside in the shell outer edge Extend and form one around shell outer peripheral mounting groove, and the mounting groove of shell left front extend outward be provided with it is left front Boss, the mounting groove in shell left back also extends outward is provided with left back boss, while the mounting groove of shell right front is outside Extension is provided with right front boss, and the mounting groove in shell right back also extends outward is provided with right rear boss.
According to the battery pack box of another embodiment of the invention can be further arranged to that several are arranged on the mounting groove Do not run through to lower recess and the mounting hole of mounting groove.
According to the battery pack box of another of the invention embodiment can be further arranged to the left front boss, it is left back convex Platform, right front boss, be respectively provided with through hole on right rear boss.
It can be further arranged to be additionally provided in back side of shell according to the battery pack box of another embodiment of the invention several A is in longitudinally arranged longitudinal reinforced rib, and the longitudinal reinforced rib by two intervallums positioned at back side of shell be divided into it is left, In, right three regions.
According to the preparation method that another object of the present invention is the battery pack box, include the following steps;
S1, sand core is prepared, according to sand core in the structure design being recessed inwardly in battery pack box, and in its outer coating refractory material;
The core of battery pack box shell outer mold is applied refractory material, then will be coated with sand in refractory material by sand core in S2, fixation Core is fixed in outer mold;
S3, molten aluminum is poured, the molten aluminum of melting is poured tool by low pressure carries out low-pressure casting acquisition battery pack box into mold Shell casting blank;
S4, solid solution blank, fixation rates are carried out to battery pack box shell casting blank;
S5, by the shell cast by being taken out in the cavity of mold, until completely cooling;
S6, battery pack box hull outside is cleared up, precision machinery processing and examine obtain integral battery packet box shell at Product.
It can be further arranged to the aluminium in S3 steps according to the preparation method of the battery pack box of another embodiment of the invention The temperature of liquid is controlled at 720-735 DEG C, and mold filling pressure when aluminum liquid filling type controls the supercharging in 0.33-0.35MPa, pressurize Pressure control is in 0.42-0.46MPa, and the time control of pressurize is in 180-280s in S3 steps, when cooling in S4 steps Between control in 60-100s.
It can be further arranged to the aluminium in S3 steps according to the preparation method of the battery pack box of another embodiment of the invention The temperature of liquid is controlled at 735 DEG C, and mold filling pressure when aluminum liquid filling type controls the Pressure control in 0.36MPa, pressurize In 0.46MPa, the time control of pressurize is in 210s in S3 steps, and cooling time control is in 90s in S4 steps.
Compared with prior art, beneficial effects of the present invention are as follows:
1, battery pack box provided by the invention is cast by molten aluminum, compared with original panel beating process, processing Speed is fast, and yields is high;
2, the reinforcing rib and spacer portion reinforcing rib of the setting of battery pack box housing bottom surface provided by the invention are all to battery pack box Positive effect is played in the raising of the mechanical performance of itself, increases resistance to compression and the anti-twisting property of shell;
Battery pack box portion is not only two, and is divided into three by 3, spacer portion structure in battery pack box shell provided by the invention A region, the areas Ji Zuo, right area and spacer portion area, facilitates the installation of battery pack, and has completely cut off battery pack different zones, rises To certain protective effect;
4, the mounting groove and mounting hole that battery pack box shell outer edge provided by the invention is formed make it facilitate peace with upper shell Dress, and the design of left front boss, left back boss, right front boss, right rear boss then be packet box merge with its lid play it is good Fixed function;
5, the longitudinal reinforced rib of battery pack box back side of shell setting provided by the invention further adds the structural stability of shell By force, at the same it is spaced bring reinforce ventilation heat exchange effect.
Description of the drawings
Fig. 1 is the schematic diagram of battery pack box provided by the invention;
Fig. 2 is the front view of battery pack box provided by the invention;
Fig. 3 is the vertical view of battery pack box provided by the invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
The battery pack box structural schematic diagram provided in Fig. 1 to Fig. 3, uses the casting integrated molding of molten aluminum, which is characterized in that Including the shell 10 being recessed inwardly, the housing bottom surface 11 includes several crisscross reinforcing ribs 2, the housing bottom surface 11 Centre position is provided with spacer portion 12, and the spacer portion 12 is by two partition boards 121 by 11 one dividing into three of housing bottom surface.
The connecting plate 122 in genesis analysis is provided between 12 two partition boards 121 of spacer portion.
The reinforcing rib 2 includes the waling 21 and laterally distributed cross reinforcing 22 in genesis analysis, The wherein described waling 21 includes longitudinally reinforced main reinforcement 211 and longitudinally reinforced secondary muscle 212, the longitudinally reinforced main reinforcement 211 quantity are 3, and 2 longitudinally reinforced secondary muscle 212 are disposed between the adjacent longitudinally reinforced main reinforcement of each two 211.
The waling 21 runs through two partition boards 121, and in the longitudinally reinforced main reinforcement between two partition boards 121 211 tops are provided with connecting plate 122, and connecting plate 122 extends to form connecting plate strengthening portion to the inner wall of 10 left and right sides of shell 123。
The housing bottom surface 11 can be divided into left area 111, spacer portion area 112 and right area 113, wherein in 111 He of left area The 2 crisscross place of quadrangle reinforcing rib in right area 113 is provided with reinforcement block 3, and the top surface of the reinforcement block 3 is higher than the reinforcing rib 2 top surface, and it is provided with the hollow tube 124 being vertically arranged at the position that the connecting plate 122 joins with longitudinally reinforced main reinforcement 211.
Extend outward in 10 outer edge of the shell and forms one around 10 outer peripheral mounting groove 4 of shell, and The mounting groove 4 of 10 left front of shell extends outward is provided with left front boss 41,10 left back of shell mounting groove 4 also to extension Exhibition is provided with left back boss 42, while extension is provided with right front boss 43 to the mounting groove 4 of 10 right front of shell outward, in shell 10 The mounting groove 4 of right back also extends outward is provided with right rear boss 44, wherein several are arranged on the mounting groove 4 to lower recess And do not run through mounting groove 4 mounting hole 45, the left front boss 41, left back boss 42, right front boss 43, right rear boss 44 On be respectively provided with through hole 46.
It is in longitudinally arranged longitudinal reinforced rib 5, and 5 quilt of the longitudinal reinforced rib to be additionally provided with several at 10 back side of shell Two intervallums 51 positioned at 10 back side of shell are divided into the region of left, center, right three.
The preparation method of the battery pack box simultaneously, which is characterized in that include the following steps;
S1, sand core is prepared, according to sand core in the structure design being recessed inwardly in battery pack box, and in its outer coating refractory material;
The core of 10 outer mold of battery pack box shell is applied refractory material, then will be coated in refractory material by sand core in S2, fixation Sand core is fixed in outer mold;
S3, molten aluminum is poured, the molten aluminum of melting is poured tool by low pressure carries out low-pressure casting acquisition battery pack box into mold 10 casting blank of shell;
S4, solid solution blank, fixation rates are carried out to 10 casting blank of battery pack box shell;
S5, by the shell 10 cast by being taken out in the cavity of mold, until completely cooling;
S6, the outside of battery pack box shell 10 is cleared up, precision machinery is processed and is examined and is obtained integral battery packet box shell 10 finished products.
The temperature of molten aluminum is controlled at 720-735 DEG C wherein in S3 steps, and mold filling pressure control when aluminum liquid filling type exists 0.33-0.35MPa, Pressure control when pressurize is in 0.42-0.46MPa, and the time control of pressurize exists in S3 steps 180-280s, cooling time control is in 60-100s in S4 steps.
It is preferred that the temperature of molten aluminum is controlled at 735 DEG C in S3 steps, and mold filling pressure control when aluminum liquid filling type exists 0.36MPa, Pressure control when pressurize is in 0.46MPa, and the time control of pressurize is in 210s in S3 steps, in S4 steps The time control of middle cooling is in 90s.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (10)

1. battery pack box uses the casting integrated molding of molten aluminum, which is characterized in that including the shell being recessed inwardly, the shell Bottom surface includes several crisscross reinforcing ribs, and the housing bottom surface centre position is provided with spacer portion, and the spacer portion is logical Two partition boards are crossed by housing bottom surface one dividing into three.
2. a kind of battery pack box according to claim 1, which is characterized in that be provided between two partition boards of spacer portion and be in The connecting plate of genesis analysis.
3. a kind of battery pack box according to claim 2, which is characterized in that the reinforcing rib includes in the vertical of genesis analysis To reinforcing rib and laterally distributed cross reinforcing, wherein the waling includes longitudinally reinforced main reinforcement and longitudinal direction Reinforce time muscle, the longitudinally reinforced main reinforcement quantity is 3, and 2 longitudinal directions are disposed between the adjacent longitudinally reinforced main reinforcement of each two Reinforce time muscle.
4. a kind of battery pack box according to claim 3, which is characterized in that the waling runs through two partition boards, And connecting plate is being provided with above longitudinally reinforced main reinforcement between two partition boards, and connecting plate prolongs to the inner wall at left and right sides of shell Spread is at connecting plate strengthening portion.
5. a kind of battery pack box according to claim 4, which is characterized in that the housing bottom surface can be divided into left area, interval Area of portion and You Qu, wherein the crisscross place of quadrangle reinforcing rib in the Zuo Qu and right area is provided with reinforcement block, and the reinforcement The top surface of block is higher than the top surface of the reinforcing rib, and is provided with vertical cloth at the connecting plate and the position of longitudinally reinforced main reinforcement handing-over The hollow tube set.
6. a kind of battery pack box according to claim 5, which is characterized in that extend outward shape in the shell outer edge At one around the outer peripheral mounting groove of shell, and extends outward in the mounting groove of shell left front and is provided with left front boss, Mounting groove in shell left back also extends outward is provided with left back boss, while extension is set the mounting groove of shell right front outward It is equipped with right front boss, the mounting groove in shell right back also extends outward is provided with right rear boss, wherein being set on the mounting groove Several are set to lower recess and do not run through the mounting hole of mounting groove, the left front boss, left back boss, right front boss, it is right Through hole is respectively provided on rear boss.
7. a kind of battery pack box according to claim 1 to 6 any one, which is characterized in that also set up in back side of shell It is in longitudinally arranged longitudinal reinforced rib to have several, and the longitudinal reinforced rib is by two intervallums separation positioned at back side of shell For the region of left, center, right three.
8. a kind of preparation method of battery pack box according to claim 7, which is characterized in that include the following steps;
S1, sand core is prepared, according to sand core in the structure design being recessed inwardly in battery pack box, and in its outer coating refractory material;
The core of battery pack box shell outer mold is applied refractory material, then will be coated with sand in refractory material by sand core in S2, fixation Core is fixed in outer mold;
S3, molten aluminum is poured, the molten aluminum of melting is poured tool by low pressure carries out low-pressure casting acquisition battery pack box into mold Shell casting blank;
S4, solid solution blank, fixation rates are carried out to battery pack box shell casting blank;
S5, by the shell cast by being taken out in the cavity of mold, until completely cooling;
S6, battery pack box hull outside is cleared up, precision machinery processing and examine obtain integral battery packet box shell at Product.
9. a kind of preparation method of battery pack box according to claim 8, which is characterized in that the temperature of molten aluminum in S3 steps Degree control is at 720-735 DEG C, and mold filling pressure when aluminum liquid filling type controls the boost pressure control in 0.33-0.35MPa, pressurize System is in 0.42-0.46MPa, and the time control of pressurize is in 180-280s, the cooling time control in S4 steps in S3 steps In 60-100s.
10. a kind of preparation method of battery pack box according to claim 9, which is characterized in that the molten aluminum in S3 steps Temperature is controlled at 735 DEG C, and the Pressure control that mold filling pressure when aluminum liquid filling type is controlled in 0.36MPa, pressurize exists 0.46MPa, the time control of pressurize is in 210s in S3 steps, and cooling time control is in 90s in S4 steps.
CN201810591887.4A 2018-06-11 2018-06-11 Battery pack box Pending CN108520931A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810591887.4A CN108520931A (en) 2018-06-11 2018-06-11 Battery pack box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810591887.4A CN108520931A (en) 2018-06-11 2018-06-11 Battery pack box

Publications (1)

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CN108520931A true CN108520931A (en) 2018-09-11

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120040229A1 (en) * 2009-04-30 2012-02-16 Jianhua Zhu Power battery module
CN105798262A (en) * 2016-03-26 2016-07-27 山东鸿源新材料有限公司 Production process for integrated type water-cooled motor shell of new energy automobile
CN106694841A (en) * 2016-12-30 2017-05-24 广州汽车集团股份有限公司 Manufacturing method of battery package shell of new energy automobile and corresponding battery package shell
CN107845754A (en) * 2017-11-29 2018-03-27 智车优行科技(上海)有限公司 Battery case and the automobile with the Battery case
CN207303186U (en) * 2017-09-14 2018-05-01 力神动力电池系统有限公司 A kind of new cast aluminium Battery case of New-energy electric vehicle
CN208336322U (en) * 2018-06-11 2019-01-04 浙江乾坤新能源科技有限公司 Battery pack box

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120040229A1 (en) * 2009-04-30 2012-02-16 Jianhua Zhu Power battery module
CN105798262A (en) * 2016-03-26 2016-07-27 山东鸿源新材料有限公司 Production process for integrated type water-cooled motor shell of new energy automobile
CN106694841A (en) * 2016-12-30 2017-05-24 广州汽车集团股份有限公司 Manufacturing method of battery package shell of new energy automobile and corresponding battery package shell
CN207303186U (en) * 2017-09-14 2018-05-01 力神动力电池系统有限公司 A kind of new cast aluminium Battery case of New-energy electric vehicle
CN107845754A (en) * 2017-11-29 2018-03-27 智车优行科技(上海)有限公司 Battery case and the automobile with the Battery case
CN208336322U (en) * 2018-06-11 2019-01-04 浙江乾坤新能源科技有限公司 Battery pack box

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