CN108519221A - A kind of impeller containment test method - Google Patents
A kind of impeller containment test method Download PDFInfo
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- CN108519221A CN108519221A CN201810179663.2A CN201810179663A CN108519221A CN 108519221 A CN108519221 A CN 108519221A CN 201810179663 A CN201810179663 A CN 201810179663A CN 108519221 A CN108519221 A CN 108519221A
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- impeller
- briquetting
- testpieces
- rotating speed
- axis
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The present invention provides a kind of impeller containment test methods, including following content:1) before testing, according to the runner processing briquetting of testpieces impeller;2) it is cut into testpieces impeller in parts uniformly several parts along rotation angle, impeller and briquetting is combined into action balance;3) before rotating, by quick cylinder combination thrust disc, briquetting and impeller is made not to be detached in rotary course, thrust disc is contacted with briquetting;4) axis of impeller and briquetting is driven across by motor, driving impeller is rotated;5) so that axis is reached preset rate when motor drives, then control quick cylinder and shrink, so that briquetting and impeller is generated separation, impeller disperses under set rotating speed.The present invention can make testpieces disperse under defined rotating speed, rotating speed deviation is small for meeting impeller containment test requirement.Test accuracy is improved, test number (TN) is reduced, reduces research cost.
Description
Technical field
The invention belongs to field of electromechanical technology, more particularly, to a kind of impeller containment test method.
Background technology
The reliability of the rotor of rotary blade machinery is extremely important, and power or manned aerial winged is operated for certain someone
For row device, the accident even if generation impeller disperses does not allow fragment to fly out yet and injures people, or punctures the crucial portion of aircraft
Position.For this purpose, when the turbomachine sizing of certain model, a large amount of containment test research will be carried out, specified conditions are manufactured, make impeller
It disperses when under defined rotating speed, to study destruction situation of the fragment to containing component.
General method is to analyze stressing conditions of the impeller under limiting condition by simulation means, on this basis, right
Blade root is slotted or is punched, and by repetition test, modification fluting or downhole parameter, after more round experiments, testpieces flies
Scattered rotating speed is finally reached design requirement.
For example, the turbo-charger blower impeller containment test requirement of internal combustion engine industry, experiment must be in rated speed
Impeller disperses when 120%, rotating speed deviation≤5%.But the rotating speed that disperses of impeller is often difficult to control when testing, sometimes impeller exists
Just disperse when not reaching egulation rotating speed, also sometimes impeller more than it is defined disperse rotating speed when do not disperse also.
To find out its cause, be more because influencing the factor dispersed of impeller, the calculated results are caused to be difficult and actual conditions
Unanimously.So the containment test of impeller is classified as a kind of content of the test of more difficult completion by researcher.
Invention content
In view of this, the present invention is directed to propose a kind of impeller containment test method, for meeting impeller containment test requirement,
Testpieces can be made to disperse under defined rotating speed, rotating speed deviation is small.Test accuracy is improved, test number (TN) is reduced, is reduced
Research cost.
In order to achieve the above objectives, the technical proposal of the invention is realized in this way:
A kind of impeller containment test method, including following content:
1) before testing, according to the runner processing briquetting of testpieces impeller, briquetting is consistent with the hub size of impeller, the pressure
Block center is equipped with the inner cavity for being set with impeller blade end to be measured, and briquetting is used to impeller sets to be measured conjunction being pressed together;
2) it is cut into testpieces impeller in parts uniformly several parts along rotation angle, impeller and briquetting is combined into progress
Dynamic balancing;
3) before rotating, by quick cylinder combination thrust disc, so that briquetting and impeller is not detached in rotary course, push away
Power disk is contacted with briquetting;
4) axis of impeller and briquetting is driven across by motor, driving impeller is rotated;
5) so that axis is reached preset rate when motor drives, then control quick cylinder and shrink, so that briquetting and impeller is generated and divide
From impeller disperses under set rotating speed.
Compared with the existing technology, the method for the present invention has the advantage that:
The present invention can make testpieces disperse under defined rotating speed, rotating speed is inclined for meeting impeller containment test requirement
Difference is small.Test accuracy is improved, test number (TN) is reduced, reduces research cost.
Description of the drawings
The attached drawing for constituting the part of the present invention is used to provide further understanding of the present invention, schematic reality of the invention
Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.In the accompanying drawings:
A kind of impeller containment test apparatus structure of Fig. 1, the embodiment of the present invention and composition schematic diagram.
A kind of impeller containment test device front view of Fig. 2, the embodiment of the present invention.
Fig. 3, thrust disc structure front view of the embodiment of the present invention.
Fig. 4, thrust disc structure left view of the embodiment of the present invention.
Fig. 5 (a) (b) is respectively the quick cylinder block sectional view of the embodiment of the present invention and left view.
The installation diagram of the quick cylinder of Fig. 6, the embodiment of the present invention.
Reference sign:
1- high-speed electric expreess locomotives, 2- speed probes, 3- flexible clutch, the quick cylinders of 4-, 5- control systems, 6- oil sealing caps,
7- bearings, 8- gaskets, 9- sleeves, 10- axis, 11- pins, 12- articulated joints, 13- thrust discs, 14- adjusting screws, 15- thrust axis
It holds, 16- briquettings, 17- impellers, 18- lubricating systems, 19- grade slabs, 20- shaft seal covers, 21- holders.
Specific implementation mode
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as pair
The limitation of the present invention.Unless otherwise clearly defined and limited, term " installation ", " connected ", " connection " shall be understood in a broad sense, example
Such as, it may be fixed connection or may be dismantle connection, or integral connection;It can be mechanical connection, can also be to be electrically connected
It connects;It can be directly connected, can also can be indirectly connected through an intermediary the connection inside two elements.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood by concrete condition
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
The impeller containment test method of the embodiment of the present invention specifically uses impeller containment test device as shown in Figures 1 to 6
It completes, impeller containment test device includes driving mechanism, fixed mechanism, supporting mechanism and control system,
The fixed mechanism includes briquetting 16, thrust disc 13, the quick cylinder 4 of thrust bearing 15, two, in the briquetting 16
The heart is equipped with the inner cavity for the blade end for being set with impeller 17 to be measured, will be along the impeller to be measured 17 of rotation angle etc. point cutting by briquetting 16
Combination is pressed together composition dynamic balancing together;The thrust disc 13 is set in the outer end of briquetting 16, institute by thrust bearing 15
It states the articulated joint 12 of quick cylinder 4 and thrust disc 13 connect and fixed by pin 11, two quick 4 symmetrical fixations of cylinder make
15 uniform stressed of thrust bearing;
The driving mechanism includes high-speed electric expreess locomotive 1, flexible clutch 3, axis 10, sleeve 9, and the axis 10 passes through impeller to be measured
17 are arranged sleeve 9 with the composite structure of briquetting 16,10 both ends of axis, and one end of axis 10 passes through flexible clutch 3 and connects high-speed electric expreess locomotive
1;
The supporting mechanism includes holder 21 and grade slab 19, and the both ends of the axis 10 are mounted on two by bearing 7 respectively
On a holder 21, two 21 bottoms of holder are fixed on grade slab 19, stable structure;
The control system 5 includes controller and speed probe 2, and acquiring high-speed electric expreess locomotive 1 by speed probe 2 exports
The rotating speed of axis is simultaneously sent to controller, controller control connection high-speed electric expreess locomotive 1 and quick cylinder 4.
The size of the briquetting 16 is according to the runner processing of impeller 17 to be measured, the wheel hub ruler of briquetting 16 and impeller 17 to be measured
It is very little consistent.
The gasket 8 for adjusting axial gap, sleeve 9 and leaf to be measured are provided between the bearing 7 and neighbouring sleeve 9
The gasket 8 for adjusting axial gap is also equipped between wheel 17, to ensure the gap of impeller 17 and shell to be measured.
The briquetting 16 is equipped with groove close to the circumference side of thrust disc 13, and thrust disc 13 is screwed in by adjusting screw 14,
The end of thread of adjusting screw 14 can stretch into the groove of briquetting 16, carry out limit control.
The outer end of the bearing 7 of the close flexible clutch 3 is equipped with oil sealing cap 6, the bearing 7 far from flexible clutch 3
Outer end shaft seal cover 20 is installed.
Experiment process is:
Before experiment, according to the runner processing briquetting 16 of impeller 17, briquetting 16 is consistent with the hub size of impeller 17.It will experiment
Part impeller 17 is cut into uniform 3 parts in parts along rotation angle, is compressed with briquetting 16, impeller 17 and briquetting 16 are combined,
Dynamic balancing.Impeller 17, sleeve 9,7 rotary member of bearing are installed.Adjust pad 8 is for adjusting axial gap, to ensure impeller 17
With the gap of shell.
After testpieces installs, installed thrust bearing 15, then 2 quick cylinders 4 are connected and fixed with thrust disc 13, soon
Fast cylinder 4 stretches out, and adjusts the fixed position of quick cylinder 4, makes 15 uniform stressed of thrust bearing.Adjusting screw 14 is rotated, tune is made
Whole screw 14 stretches into the groove of briquetting 16, but does not contact.Flexible clutch 3 is installed again, adjusts axial direction, the water of high-speed electric expreess locomotive 1
Prosposition is set, and all revolving parts is made to be on same axis.It checks whether 17 gap of impeller is normal, checks whether each fixed support is firm
Gu.
When experiment, lubricating system 18 is opened, according to the control program set, high-speed electric expreess locomotive 1 is controlled by control system 5 and is delayed
Rotor, is taken to the rotating speed set by slow load by flexible clutch 3, once control system 5 detects that rotor speed reaches
Setting value provides signal at once, controls 4 rapid desufflation of quick cylinder, makes the impeller 17 of advance well cutting under set rotating speed
It disperses.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (1)
1. a kind of impeller containment test method, it is characterised in that including following content:
1) before testing, according to the runner processing briquetting of testpieces impeller, briquetting is consistent with the hub size of impeller, in the briquetting
The heart is equipped with the inner cavity for being set with impeller blade end to be measured, and briquetting is used to impeller sets to be measured conjunction being pressed together;
2) it is cut into testpieces impeller in parts uniformly several parts along rotation angle, impeller and briquetting is combined flat into action
Weighing apparatus;
3) before rotating, by quick cylinder combination thrust disc, briquetting and impeller is made not to be detached in rotary course, thrust disc
It is contacted with briquetting;
4) axis of impeller and briquetting is driven across by motor, driving impeller is rotated;
5) so that axis is reached preset rate when motor drives, then control quick cylinder and shrink, briquetting and impeller is made to generate separation, leaf
Wheel disperses under set rotating speed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810179663.2A CN108519221B (en) | 2018-03-05 | 2018-03-05 | Impeller accommodation test method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810179663.2A CN108519221B (en) | 2018-03-05 | 2018-03-05 | Impeller accommodation test method |
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CN108519221A true CN108519221A (en) | 2018-09-11 |
CN108519221B CN108519221B (en) | 2020-01-07 |
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CN201810179663.2A Active CN108519221B (en) | 2018-03-05 | 2018-03-05 | Impeller accommodation test method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110726562A (en) * | 2019-08-30 | 2020-01-24 | 浙江大学 | Diffuser and flame tube optimization matching experimental research device |
CN111595546A (en) * | 2020-06-05 | 2020-08-28 | 中国航发沈阳发动机研究所 | Rotor blade fracture structure |
Citations (5)
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CN103808515A (en) * | 2012-11-12 | 2014-05-21 | 中航商用航空发动机有限责任公司 | Blade separator and engine containment test device |
CN105547681A (en) * | 2016-01-13 | 2016-05-04 | 中国航空动力机械研究所 | Blade containment test tooling |
US20160202030A1 (en) * | 2015-01-08 | 2016-07-14 | Rolls-Royce Plc | Projectile |
JP6060481B2 (en) * | 2011-12-16 | 2017-01-18 | 株式会社Ihi | Fan case and manufacturing method thereof |
CN107063690A (en) * | 2016-12-03 | 2017-08-18 | 浙江大学 | A kind of contactless local fast heating constant speed of blade for casing containment test flies disconnected experimental technique |
-
2018
- 2018-03-05 CN CN201810179663.2A patent/CN108519221B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6060481B2 (en) * | 2011-12-16 | 2017-01-18 | 株式会社Ihi | Fan case and manufacturing method thereof |
CN103808515A (en) * | 2012-11-12 | 2014-05-21 | 中航商用航空发动机有限责任公司 | Blade separator and engine containment test device |
US20160202030A1 (en) * | 2015-01-08 | 2016-07-14 | Rolls-Royce Plc | Projectile |
CN105547681A (en) * | 2016-01-13 | 2016-05-04 | 中国航空动力机械研究所 | Blade containment test tooling |
CN107063690A (en) * | 2016-12-03 | 2017-08-18 | 浙江大学 | A kind of contactless local fast heating constant speed of blade for casing containment test flies disconnected experimental technique |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110726562A (en) * | 2019-08-30 | 2020-01-24 | 浙江大学 | Diffuser and flame tube optimization matching experimental research device |
CN110726562B (en) * | 2019-08-30 | 2020-10-23 | 浙江大学 | Diffuser and flame tube optimization matching experimental research device |
CN111595546A (en) * | 2020-06-05 | 2020-08-28 | 中国航发沈阳发动机研究所 | Rotor blade fracture structure |
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CN108519221B (en) | 2020-01-07 |
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