CN108516151B - Packaging mold - Google Patents
Packaging mold Download PDFInfo
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- CN108516151B CN108516151B CN201810430096.3A CN201810430096A CN108516151B CN 108516151 B CN108516151 B CN 108516151B CN 201810430096 A CN201810430096 A CN 201810430096A CN 108516151 B CN108516151 B CN 108516151B
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- heat
- pressure head
- cutting tool
- sealing pressure
- shell
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/18—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements
- B65B61/184—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements by applying tabs over discharge openings, e.g. over discharge openings defined by tear or score lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention belongs to the field of medical equipment, and particularly relates to an encapsulation die which comprises an inner container heat-sealing pressure head, an outer shell heat-sealing pressure head and a first cutting tool, wherein the inner container heat-sealing pressure head, the outer shell heat-sealing pressure head and the first cutting tool are arranged in a reciprocating motion mode along the vertical direction; the inner container packaging paper feeding mechanism and the outer shell packaging paper feeding mechanism are arranged below the packaging mold, double packaging of the inner container and the outer shell of the dispensing container can be achieved on one station, and packaging efficiency and packaging precision are improved.
Description
Technical Field
The invention belongs to the field of medical equipment, and particularly relates to a packaging mold.
Background
Traditional Chinese medicine is one of the main medical measures acknowledged by modern medicine, and compared with western medicine, the main difficulty of seeing a doctor in traditional Chinese medicine lies in the configuration of medicinal materials, which is different from the finished medicine of western medicine, and traditional Chinese medicine, especially traditional Chinese medicine decoction pieces, are semi-finished products which are simply processed directly by animal and plant tracheas. At large-scale traditional chinese medicine hospital's in-process of seeing a doctor, the longest is the inquiry process that does not consume time, but final process of dispensing, the patient often need wait for several hours to get it filled, this is because all contain more than ten kinds of medicinal materials in most prescriptions at least, every medicinal material all needs quantitative weighing, and need equally divide into many doses with every medicinal material, then mix each medicinal material agent by agent according to the prescription together, this process is wasted time and energy, the operating cost of hospital has been improved greatly, and the experience of seeing a doctor that influences the patient.
Disclosure of Invention
The aim of the invention is to provide a packaging mould which enables double packaging of dosage containers in one station.
In order to achieve the purpose, the invention provides the following technical scheme: an encapsulation die comprises an inner container heat-sealing pressure head, an outer shell heat-sealing pressure head and a first cutting tool, wherein the inner container heat-sealing pressure head, the outer shell heat-sealing pressure head and the first cutting tool are arranged in a reciprocating motion mode along the vertical direction, the inner container heat-sealing pressure head and the outer shell heat-sealing pressure head are arranged in an up-and-down motion mode alternately, the first cutting tool is in a circular ring shape, the diameter of the first cutting tool is equal to the outer diameter of a flange-shaped flange on an outer shell, and the first cutting tool is assembled to drive the first cutting tool to move downwards when any one; the packaging die is characterized in that a liner packaging paper feeding mechanism and a shell packaging paper feeding mechanism are arranged below the packaging die, the liner packaging paper feeding mechanism and the shell packaging paper feeding mechanism comprise a liner packaging paper tape and a shell packaging paper tape which are fed intermittently and alternately in the horizontal direction perpendicular to each other, and the liner heat-sealing pressure head, the shell heat-sealing pressure head and the first cutting tool are arranged in an overlapping area of the liner packaging paper tape and the shell packaging paper tape when seen in the vertical direction.
The inner container heat-sealing pressure head comprises an annular crimping part and 7 linear crimping parts which are uniformly distributed in a radial shape along the annular crimping part; the liner heat-sealing pressure head is movably arranged on the first upper template along the vertical direction, a first elastic unit is arranged between the liner heat-sealing pressure head and the first upper template, and the elastic direction of the first elastic unit acting on the liner heat-sealing pressure head is downward; the first upper template is driven by a first piston cylinder vertically arranged on the upper die base.
Still be equipped with the second on the first cope match-plate pattern and cut the cutter, the second cuts the cutter and is annular and the diameter equals the external diameter of annular crimping portion, second cuts cutter and first cope match-plate pattern rigid coupling, and the second cuts the outer wall setting that the cutter hugged closely inner bag heat-seal pressure head.
Still be equipped with the die-cut cutter of easy tear seam on the first cope match-plate pattern, the die-cut cutter of easy tear seam is followed the central line that 7 sharp crimping portions of inner bag heat-seal pressure head are radial arrangement, 7 sharp crimping portion centers are equipped with the gap that supplies the die-cut cutter of easy tear seam to pass.
The shell heat-sealing pressure head is annular, the shell heat-sealing pressure head is movably arranged on the second upper template along the vertical direction, a second elastic unit is arranged between the shell heat-sealing pressure head and the second upper template, and the elastic direction of the second elastic unit acting on the shell heat-sealing pressure head is downward; the center of the second upper template is provided with a through hole for the first upper template to pass through, and the second upper template is driven by a second piston cylinder vertically arranged on the upper die base.
The upper end of the first cutting tool is provided with a retaining ring which protrudes outwards in the radial direction, the retaining ring is blocked and connected with the bottom surface of the second upper template, the retaining ring is provided with guide pillars which protrude upwards, the guide pillars are uniformly arranged at intervals along the circumferential direction of the retaining ring, the guide pillars penetrate through the second upper template and are in sliding fit with guide holes arranged on the upper die base, the upper end of each guide pillar protrudes above the upper die base, the upper end of each guide pillar is provided with a radial convex ring, and a pressure spring is arranged between each radial convex ring and the upper die base; the piston rod of the first piston cylinder is provided with a star-shaped support, the outer end of the star-shaped support is respectively provided with a guide hole for the guide pillars to pass through, and the guide pillars at the lower ends of the guide holes are provided with limiting rings which radially protrude and extend, and the limiting rings are blocked and connected with the bottom surface of the star-shaped support.
The invention also provides a traditional Chinese medicine dispensing system comprising the packaging mold.
The invention has the technical effects that: the double-packaging device can realize double packaging of the inner container and the outer shell of the dispensing container on one station, and improves the packaging efficiency and the packaging precision.
Drawings
FIG. 1 is a schematic diagram of a herbal medicine dispensing system provided by an embodiment of the present invention;
FIG. 2 is a schematic diagram of an exploded view of a dispensing container provided by an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a container drop feed mechanism provided in accordance with an embodiment of the present invention;
FIG. 4 is a schematic perspective view of a drug storage mechanism provided in an embodiment of the present invention;
fig. 5 is a sectional view of the medicine storage box and the medicinal material crushing mechanism according to the embodiment of the present invention;
fig. 6 and 7 are bottom views of the top cover of the medicine storage box according to the embodiment of the invention;
FIG. 8 is a front view of a powder medicine temporary storage bin and a quantitative medicine dispensing mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of a self-cleaning louver provided by an embodiment of the present invention;
FIG. 10 is a schematic perspective view of a dispensing mechanism provided in accordance with an embodiment of the present invention;
FIG. 11 is a schematic perspective view of a queuing mechanism provided by embodiments of the present invention;
FIG. 12 is a schematic perspective view of a packaging mechanism provided by an embodiment of the invention;
FIG. 13 is a schematic view of an upper die base assembly provided by an embodiment of the present invention;
FIG. 14 is a schematic view of an exploded structure of the bladder heat sealing mechanism provided in accordance with an embodiment of the present invention;
FIG. 15 is a schematic view of an exploded configuration of a housing heat seal mechanism provided by an embodiment of the present invention;
FIG. 16 is a schematic perspective view of a first cutting tool provided in accordance with an embodiment of the present invention;
FIG. 17 is a schematic view of the arrangement of the liner sealing paper tape and the casing sealing paper tape according to the embodiment of the present invention;
FIG. 18 is a schematic view of the lower die holder assembly according to the embodiment of the present invention.
Detailed Description
The invention will be further explained with reference to fig. 1 to 18:
in order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed.
As shown in fig. 1-18, a herbal pieces-dispensing system comprises a dispensing container 100, a container emptying mechanism 200, a container conveying mechanism, a medicine storing and placing mechanism 400 and a container packaging mechanism 500; the container emptying mechanism 200 is positioned at the head end of the container conveying mechanism, and the container emptying mechanism 200 is used for lowering the dosage containers 100 onto the container conveying mechanism one by one; the medicine storing and discharging mechanisms 400 are multiple and are respectively used for storing different kinds of medicinal materials, and each medicine storing and discharging mechanism 400 is arranged on a conveying path of the container conveying mechanism; the container conveying mechanism is used for conveying the dispensing containers 100, so that the dispensing containers 100 sequentially pass through the medicine outlets of the medicine storing and discharging mechanisms 400 of the medicinal materials; the container packaging mechanism 500 is positioned at the tail end of the container conveying mechanism and is used for packaging the dispensing container 100; the conveying path of the container conveying mechanism is also provided with a marking device 600, and the marking device 600 is used for adding patient identification labels on the dispensing containers 100. According to the invention, a series of operations of automatic release, automatic feeding, automatic medicine taking, automatic packaging and the like of the medicine dispensing container 100 are realized by utilizing the container emptying mechanism 200, the container conveying mechanism, the medicine storing and placing mechanism 400 and the container packaging mechanism 500, so that the medicine dispensing speed of the traditional Chinese medicine decoction pieces is greatly increased.
As shown in fig. 2, the dispensing container 100 includes a housing 120 and an inner container 110, a split structure is provided between the inner container 110 and the housing 120, wherein the inner container 110 is made of a water-permeable material, and the edges of the housing 120 and the inner container 110 are both provided with flange- shaped flanges 121, 111; the openings of the inner container 110 and the outer container 120 are respectively provided with a layer of packaging paper 112, 122, the packaging paper 112 of the inner container 110 is also made of a water permeable material, and the two layers of packaging paper 122, 112 are respectively pressed 121, 111 with the convex flange-shaped edges of the outer container 120 and the inner container 110. Preferably, the liner 110 and the liner packaging paper 112 are both made of non-woven fabrics similar to tea bag paper, and the non-woven fabrics have good water permeability, stable chemical properties and high-temperature steaming resistance.
A plurality of inner containers 110 are arranged in each shell 120, the packaging paper 112 of each inner container 110 is positioned in the same plane and connected into a whole, and easy-to-tear lines are arranged on the packaging paper 112 between the inner containers 110; the inner containers 110 are arranged in the outer shell 120 according to a specific rule, and a limiting groove for limiting the position of each inner container 110 is arranged in the outer shell 120. Preferably, there are 7 liners 110 in each housing 120 in the embodiment of the present invention, because generally, each 7 doses of medicine is a treatment course, and the doctor generally takes at least 7 doses of medicine when prescribing the medicine.
Preferably, the outer shell 120 is circular, the inner containers 110 are fan-shaped, the inner containers 110 are uniformly arranged along the circumferential direction of the outer shell 120, the bottom wall of the outer shell 120 is provided with a convex rib 124 which protrudes upwards and extends between the side walls of the inner containers 110, the tops of the convex ribs 124 are abutted against the bottom surface of the flange-shaped flange 111 of the inner container 110, the convex rib 124 is of a hollow structure, and the lower end of the inner cavity of the convex rib 124 is communicated with the bottom surface of the outer shell 120, so that the supporting plate 522 of the container packaging mechanism 500 can be inserted into the convex rib 124 to support the flange-shaped flange 111 on the straight edge of the inner container 110.
Preferably, the inner side of the edge of the outer casing 120 is provided with a sink for receiving the arc-shaped flange 111 of the inner container 110, so that the entire inner container 110 is recessed in the outer casing 120, thereby facilitating the sealing of the outer casing 120.
The bottom of the housing 120 is provided with a guide groove 123 with a downward notch, two ends of the guide groove 123 penetrate through the side wall of the housing 120, and the guide groove 123 facilitates the positioning of the dispensing container 100 at each station of the system.
The container discharging mechanism 200 comprises at least three vertically arranged first rotating rods 210, each first rotating rod 210 is rotatably arranged on the rack, the first rotating rods 210 are arranged at intervals, so that each first rotating rod 210 encloses a space for stacking the medicine dispensing containers 100, the lower end of the annular surface of each first rotating rod 210 is provided with at least one circle of spiral first guide plates 211, each first rotating rod 210 is driven by a first servo motor, and the driving signal input end of the first servo motor is electrically connected with the automatic controller.
As shown in fig. 1, the container conveying mechanism is a flexible chain-link conveying line, which includes a main conveying line 310 and a plurality of branch conveying lines 320, the start point of each branch conveying line 320 is connected to the main conveying line 310, and the end point of each branch conveying line 320 is provided with a first outlet 321 connected back to the main conveying line 310 and a second outlet 322 connected to the container packing mechanism 500; convex strips 301 matched with the guide grooves 123 at the bottom of the dispensing container 100 are uniformly arranged on the belt surface of the flexible chain plate conveying line at intervals, and the convex strips 301 are arranged along the width direction of the belt surface; the driving module of the flexible chain plate conveying line is electrically connected with the automatic controller, the automatic controller controls the flexible chain plate conveying line to feed intermittently, and the feeding distance at each time is the distance between two adjacent dispensing containers 100 on the conveying line.
The medicine storing and placing mechanisms 400 on the same branch conveying line 320 are used for storing medicinal materials with similar medicine properties, and different branch conveying lines 320 are sequentially arranged along the main conveying line 310 from high to low according to the use frequency of the respective corresponding medicinal material types, so that the stroke of the medicine dispensing container 100 can be reduced to the maximum extent, and the medicine dispensing speed is further improved.
The starting point of the branch conveying line 320 is arranged in parallel with the main conveying line 310, two opposite side walls of the starting point of the branch conveying line 320 and the main conveying line 310 are provided with a notch, and a sliding track matched with the cross section profile of the guide groove 123 at the bottom of the dispensing container 100 is arranged between the two side walls and at the position corresponding to the notch; a first material pushing manipulator 302 which reciprocates along the width direction of the main conveying line 310 is arranged at the position, corresponding to the notch, of one side of the main conveying line 310, and a driving module of the first material pushing manipulator 302 is electrically connected with the automatic controller.
A queuing mechanism 700 is arranged between the first outlet 321 of the branch conveying line 320 and the main conveying line 310, a driving module of the queuing mechanism 700 is electrically connected with the automatic controller, and the queuing mechanism 700 is configured to temporarily store the dosage containers 100 discharged from the first outlet 321 and sequentially and one by one apply the dosage containers 100 to vacant positions on the main conveying line 310. Taking a branch conveyor line 320 as an example, since not every dosage container 100 enters the branch conveyor line 320, the dosage containers 100 on the branch conveyor line 320 cannot be ensured to be just vacant on the main conveyor line 310 when they want to return to the main conveyor line 310, so the present invention adds and queues the mechanism 700 to solve the technical problem skillfully.
Preferably, the queuing mechanism 700 includes a transfer robot 702 located between the first outlet 321 and the main conveyor line 310, and a discharge mechanism located above the main conveyor line 310; the discharging mechanism comprises at least three vertically arranged second rotating rods 704, each second rotating rod 704 is rotatably arranged on the rack, the second rotating rods 704 are arranged at intervals, so that each second rotating rod 704 encloses a space for stacking the dispensing containers 100, the lower end of the annular surface of each second rotating rod 704 is provided with at least one circle of spiral second guide plates 705, each second rotating rod 704 is driven by a second servo motor, and the driving signal input end of the second servo motor is electrically connected with the automatic controller; the conveying manipulator comprises a supporting plate matched with a guide groove 123 at the bottom of the dispensing container 100, the supporting plate is installed on a cross slide rail 703, one rail of the cross slide rail 703 is vertically arranged, the other rail is arranged along the width direction of the main conveying belt, and a driving module of the cross slide rail 703 is electrically connected with the automatic controller; the queuing mechanism 700 further includes a second pusher robot 303 disposed alongside the offset conveyor for pushing the dispensing containers 100 from the offset conveyor onto the pallets.
Preferably, the medicine storing and placing mechanism 400 comprises a medicine storage box 410, a medicinal material crushing mechanism 420, a temporary powder storage bin 430 and a quantitative medicine placing mechanism 440, the four mechanisms are sequentially communicated, the medicine storage box 410 is used for storing medicinal material decoction pieces, a feeding mechanism is arranged between the medicine storage box and the medicinal material crushing mechanism 420 and used for conveying the medicinal materials in the medicine storage box 410 into the medicinal material crushing machine, a screen 424 is arranged between the medicinal material crushing machine and the temporary powder storage bin 430, medicinal material powder crushed by the medicinal material crushing mechanism 420 can directly fall into the temporary powder storage bin 430 through the screen 424, and the quantitative medicine placing mechanism 440 is arranged at the bottom of the temporary powder storage bin 430; the driving modules of the feeding mechanism, the medicinal material crushing mechanism 420 and the quantitative medicine placing mechanism 440 are all electrically connected with the automatic controller. Because the medicine effect is easy to lose after the medicine materials are crushed and is not beneficial to long-term storage, the traditional Chinese medicine decoction pieces generally exist in a sheet or block form during storage, but the sheet or block medicine materials are not beneficial to quantitative weighing, the powder temporary storage bin 430 is ingeniously arranged, a small amount of medicine materials are crushed and temporarily stored in the powder temporary storage bin 430, the powder is directly output by the quantitative medicine discharge mechanism 440 during medicine dispensing so as to improve the medicine dispensing efficiency, meanwhile, the medicine materials in the powder temporary storage bin 430 cannot be overstocked for a long time, and the medicine effect loss is effectively avoided.
The medicine storage box 410 comprises a cylindrical side wall 411 and a funnel-shaped bottom wall, an orifice communicated with the medicinal material crushing mechanism 420 is formed in the center of the funnel-shaped bottom wall, a top cover is arranged at the top of the cylindrical side wall 411, a feeding opening 417 is formed in the top cover, and a movable door 414 is arranged on the feeding opening 417; the center of the medicine storage box 410 is provided with a vertical rotating shaft 412, the upper end of the rotating shaft 412 is rotatably arranged on the top cover, the lower end of the rotating shaft 412 extends into the hole, and the shaft surface of the lower end of the rotating shaft 412 is provided with a spiral material pushing plate 413 for feeding materials into the medicinal material crushing mechanism 420.
The feed inlet 417 and the movable door 414 are both of sector structures, the vertex angle of the movable door 414 is rotatably connected with the rotating shaft 412, and a damping bearing is arranged between the rotating shaft 412 and the movable door 414; the top cover is provided with a limit stop 418, the limit stop 418 is arranged at the side of one straight edge of the fan-shaped feed opening 417, the rotating shaft 412 is driven by a forward and reverse rotation servo motor 415, and the driving signal input end of the forward and reverse rotation servo motor 415 is electrically connected with the automatic controller. When the forward and reverse rotation servo motor 415 rotates forward, the movable door 414 generates a rotation trend under the driving of the damping bearing, and the movable door 414 abuts against the limit stop 418, so that the movable door 414 keeps a closed station; when the forward and reverse rotation servo motor 415 rotates reversely, the movable door 414 is driven by the damping bearing to be opened, and is stopped with the limit stop 418 again after rotating a certain angle, at this time, the medicine storage box 410 can be fed from the feed opening 417, and the upper end of the feed opening 417 is provided with a funnel-shaped hopper 416 convenient for feeding.
The medicinal material crushing mechanism 420 comprises a fixed crushing disc 421 and a movable crushing disc 422, an orifice at the bottom of the medicine storage box 410 is communicated to the center of the fixed crushing disc 421 through an inclined slide way, the movable crushing disc 422 and the fixed crushing disc 421 are coaxially and oppositely arranged, the movable crushing disc 422 is connected with a main shaft of a crushing motor, a driving module of the crushing motor is electrically connected with an automatic controller, crushing rods 423 which are convexly arranged towards each other are respectively arranged on the movable crushing disc 422 and the fixed crushing disc 421, the crushing rods 423 are uniformly arranged at intervals along the circumferential direction of the movable crushing disc 422 and the fixed crushing disc 421, and the crushing rods 423 on the movable crushing disc 422 and the crushing rods 423 on the fixed crushing disc 421 are arranged in a staggered manner along the radial direction of the crushing discs; the screen 424 is arranged around the circumference of the movable crushing disc 422 and the fixed crushing disc 421, a cover 425 is further arranged outside the screen 424, a channel communicated with the powder temporary storage bin 430 is arranged at the lower end of the cover 425, and the crushed medicinal materials directly pass through the screen 424 and fall into the powder temporary storage bin 430.
Powder medicine temporary storage 430 includes that one leaks hopper-shaped feed bin, leaks hopper-shaped feed bin lower extreme and connects the ration and put medicine mechanism 440, the ration is put medicine mechanism 440 and is the star batcher, the star batcher is driven by third servo motor, third servo motor's drive signal input end and automatic control electricity are connected.
The hopper wall of the funnel-shaped hopper is also provided with an optical material detection mechanism 431, the optical material detection mechanism 431 comprises a light curtain emitter and a light curtain receiver which are respectively arranged on two opposite side walls of the funnel-shaped hopper, light-transmitting windows are arranged on the two opposite side walls, a light curtain emitted by the light curtain emitter penetrates through the light-transmitting windows and an inner cavity of the funnel-shaped hopper to be received by the light curtain receiver, and a signal output end of the light curtain receiver is electrically connected with the automatic controller; the light curtain is distributed along the horizontal direction, and the optical material detection mechanism 431 is provided with two groups which are respectively arranged at the middle part and the lower part of the funnel-shaped hopper. The two sets of optical material detection mechanisms 431 are respectively used for detecting whether the medicinal materials in the powder temporary storage bin 430 are sufficient and whether the bottom of the powder generates empty drum.
The window is characterized in that a self-cleaning window sheet 432 is arranged on the light-transmitting window, the self-cleaning window sheet 432 is long, the self-cleaning window sheet 432 reciprocates along the length direction of the self-cleaning window sheet 432, the length of the self-cleaning window sheet 432 is larger than that of the light-transmitting window, a scraping blade 4301 is arranged on the inner side of the light-transmitting window, the scraping blade 4301 is arranged along the width direction of the self-cleaning window sheet 432, and the scraping blade 4301 is attached to the inner side of the self-cleaning window sheet 432.
The main shaft of the third servo motor is provided with a driving gear 439, the driving gear 439 is meshed with a driven gear 438, the gear ratio of the driving gear 439 to the driven gear 438 is 2:1, the driven gear 438 is sleeved on a driven shaft, the driven shaft is provided with a swing arm 437, one end of the swing arm 437 is synchronously and rotatably connected with the driven shaft, the other end of the swing arm 437 is hinged with a connecting rod 436, the other end of the connecting rod 436 is hinged with a rod body of a swing rod 435, one end of the swing rod 435 is hinged with the frame, the other end of the swing rod is in sliding hinged fit with a kidney-shaped hole 434 arranged on a pushing frame 433, the pushing frame 433 is arranged in a reciprocating motion mode along the length direction of the self-cleaning window sheet 432, and one end of the self. The invention adopts a series of linkage mechanisms to realize the reciprocating motion of the self-cleaning window 432, reduces the use of driving parts and reduces the equipment cost. Every time the star feeder rotates 90 degrees, a step pitch is formed, every time the driving gear 439 rotates 90 degrees, the driven gear rotates 180 degrees, and therefore, every time the star feeder rotates one step pitch, the pushing frame 433 can complete one-way movement.
The quantitative medicine placing mechanism 440 is further provided with a medicine distributing mechanism 450 below, the medicine distributing mechanism 450 comprises a main channel 451, 7 branch channels 452 are arranged below the main channel 451, the 7 branch channels 452 are 7 fan-shaped channels formed by dividing an annular channel by partition boards 453, the centers of the 7 fan-shaped channels are provided with a material distributing motor, a conical material guide cylinder protruding upwards is arranged above the material distributing motor, the main shaft of the material distributing motor protrudes to the upper end of the material guide cylinder, and the main shaft is provided with a material stirring wire 454 protruding along the radial direction. The medicine distributing mechanism 450 is used for distributing 7 parts of powder medicine and then respectively sending the powder medicine into the 7 inner containers 110 of the medicine dispensing container 100, and the material stirring wire 454 rotates at a high speed to enable the medicine to be scattered more uniformly.
The container packaging mechanism 500 comprises an upper die holder 510 and a lower die holder 520, wherein the upper die holder 510 is provided with an inner container heat-sealing pressure head 512, an outer shell heat-sealing pressure head 518 and a first cutting tool 519 which are arranged along the vertical direction in a reciprocating mode, the inner container heat-sealing pressure head 512 and the outer shell heat-sealing pressure head 518 are arranged in an up-and-down motion mode alternately, the first cutting tool 519 is circular, the diameter of the first cutting tool 519 is equal to the outer diameter of a flange-shaped flange 121 on the outer shell 120, and the first cutting tool 519 is assembled in a mode that the first cutting tool 519 can be driven to move downwards when any one of the inner container heat-sealing pressure head 512 and the outer shell heat-sealing pressure head 518 moves downwards so that holes with the same size can be cut in the; the dispensing container positioning and supporting mechanism is arranged on the lower die base 520, the liner packaging paper 112 feeding mechanism and the shell packaging paper 122 feeding mechanism are arranged between the upper die base 510 and the lower die base 520, the liner packaging paper 112 feeding mechanism and the shell packaging paper 122 feeding mechanism comprise a liner packaging paper tape 501 and a shell packaging paper tape 502 which are fed intermittently and alternately in the horizontal direction perpendicular to each other, and the liner heat-sealing pressure head 512, the shell heat-sealing pressure head 518 and the first cutting tool 519 are all arranged in the overlapping area of the liner packaging paper tape 501 and the shell packaging paper tape 502 when seen in the vertical direction. In the crimping process, the liner heat-sealing pressure head 512 and the shell heat-sealing pressure head 518 alternately act, the liner packaging paper tape 501 and the shell packaging paper tape 502 alternately feed, holes cut from the shell packaging paper tape 502 penetrate through the liner heat-sealing pressure head 512, and holes cut from the liner packaging paper tape 501 penetrate through the shell heat-sealing pressure head 518, so that alternate avoidance of each other is realized.
Preferably, the inner container heat sealing press head 512 comprises an annular press part and 7 linear press parts uniformly distributed radially along the annular press part; the liner heat-sealing pressure head 512 is movably arranged on the first upper template 511 along the vertical direction, a first elastic unit 514 is arranged between the liner heat-sealing pressure head 512 and the first upper template 511, and the elastic direction of the first elastic unit 514 acted on the liner heat-sealing pressure head 512 is downward; the first upper die plate 511 is driven by a first piston cylinder vertically disposed on the upper die base 510. Still be equipped with second cutting tool 515 on the first cope match-plate pattern 511, second cutting tool 515 is annular and the diameter equals the external diameter of annular crimping portion, second cutting tool 515 and first cope match-plate pattern 511 rigid coupling, and second cutting tool 515 hugs closely the outer wall setting of inner bag heat-seal pressure head 512. When the liner heat-sealing pressure head 512 moves downwards, the first cutting tool 519 and the second cutting tool 515 move downwards synchronously, so that the liner sealing paper tape 501 and the first cutting tool can cut annular waste materials, and in practical application, a material receiving structure can be added beside the upper die base 510 to collect the annular waste materials. Still be equipped with easily tear die-cut cutter 513 of seam on the first cope match-plate pattern 511, easily tear die-cut cutter 513 edge the central line that 7 sharp crimping portions of inner bag heat-seal pressure head 512 are radial arrangement, 7 sharp crimping portion centers are equipped with the gap that supplies easily to tear die-cut cutter 513 and pass. Specifically, the die-cut cutter of the easy-to-tear line is fixed on a cutter head, the cutter head is fixedly connected with the first upper template 511, the edge of the inner container heat-seal pressure head 512 is provided with a hook 5122 which protrudes upwards and inwards, the hook 5122 is in blocking connection with the edge of the top surface of the cutter head, and the first elastic unit 514 is pressed on the hook 5122.
The shell heat-sealing pressure head 518 is annular, the shell heat-sealing pressure head 518 is movably arranged on the second upper template 517 along the vertical direction, a second elastic unit 5172 is arranged between the shell heat-sealing pressure head 518 and the second upper template 517, and the elastic direction of the second elastic unit 5172 acting on the shell heat-sealing pressure head 518 is downward; the center of the second upper die plate 517 is provided with a through hole for the first upper die plate 511 to pass through, and the second upper die plate 517 is driven by a second piston cylinder vertically arranged on the upper die base 510.
The upper end of the first cutting tool 519 is provided with a retaining ring 5191 which protrudes and extends outwards along the radial direction, the retaining ring 5191 is in blocking connection with the bottom surface of the second upper die plate 517, the retaining ring 5191 is provided with guide posts 5192 which protrude and extend upwards, the guide posts 5192 are uniformly arranged at intervals along the circumferential direction of the retaining ring 5191, the guide posts 5192 penetrate through the second upper die plate 517 and are in sliding fit with guide holes arranged on the upper die base 510, the upper end of the guide posts 5192 protrudes and extends above the upper die base 510, the upper end of the guide posts 5192 is provided with a radial convex ring, and a pressure spring 5194 is arranged between the radial convex ring and the upper die base 510; a star-shaped support 516 is arranged on a piston rod of the first piston cylinder, guide holes for the guide pillars 5192 to pass through are respectively arranged at the outer ends of the star-shaped support 516, and limiting rings which are radially and convexly arranged are arranged on the guide pillars 5192 at the lower ends of the guide holes and are in blocking connection with the bottom surface of the star-shaped support 516.
The dispensing container positioning and supporting mechanism comprises a central rotary table 521 and a supporting plate 522, the central rotary table 521 is rotatably arranged along a vertical axis, a positioning block 5211 matched with a bottom guide groove 123 of the dispensing container 100 is arranged on the central rotary table 521, a vacuum suction head 5212 is arranged on the top surface of the central rotary table 521, the supporting plate 522 comprises an annular body and 7 rib plates which are uniformly radially arranged along the annular body, an avoiding groove 5213 for avoiding each rib plate is formed in the central rotary table 521, the supporting plate 522 is rotatably arranged on a lifting platform 523, the lifting platform 523 is driven by a third piston cylinder vertically arranged on a lower die base 520, and the central rotary table 521 is driven by a fourth servo motor arranged on the lower die base 520.
The lifting platform 523 is provided with two guide strips 5232 and 5231 which are arranged along the radial direction of the support plate 522 and are perpendicular to each other, and the cross-sectional profiles of the guide strips 5232 and 5231 are matched with the guide grooves 123 on the bottom surface of the dosage container 100.
Third and fourth pusher robots 305 and 306 which are arranged to reciprocate in the longitudinal direction of the guide bars 5232 and 5231 are provided on opposite sides of the guide bars 5232 and 5231, respectively. The third pusher robot 305 is configured to position the dispensing containers 100 when the dispensing containers 100 are conveyed to the center turret 521, and the fourth pusher robot 306 is configured to push the dispensing containers 100 out of the center turret 521 after the packaging of the dispensing containers 100 is completed.
As illustrated, the container packaging mechanism 500 provided by the embodiment of the present invention is disposed at the right angle turn of the conveyor line, and when the dosage containers 100 arrive at the fifth pusher robot 304, the fifth pusher robot 304 pushes the dosage containers 100 to the central turret 521, while the third pusher robot 305 is in the extension station to position the dosage containers 100. After the packaging is completed, the central turret 521 is rotated through 90 °, and the fourth pusher robot 306 then pushes the dispensing containers 100 back onto the conveyor line.
The control method of the traditional Chinese medicine decoction piece dispensing system comprises the following steps:
step 1: the computer terminal reads the prescription information in the patient treatment card through the card reader and sends the prescription information to the automatic controller;
step 2: the automatic controller controls the action of the container emptying mechanism 200, dispenses one dispensing container 100 onto the container conveying mechanism, and records the initial coordinates of the dispensing container 100 on the container conveying mechanism;
and step 3: the automatic controller controls the container conveying mechanism to intermittently feed, and records the coordinate change of the dispensing container 100 on the container conveying mechanism in real time, wherein the coordinate value change amount is 1 when the container conveying mechanism advances by one step distance;
and 4, step 4: when the dispensing container 100 reaches the position below the medicine storing and discharging mechanism 400 of the medicinal materials corresponding to the prescription, the automatic controller controls the quantitative medicine discharging mechanism 440 of the medicine storing and discharging mechanism 400 to act, and quantitatively discharges the medicinal materials to the dispensing container 100 according to the content of the medicinal materials in the prescription;
and 5: when the dispensing container 100 reaches the container packaging mechanism 500, the automatic controller controls the container packaging mechanism 500 to operate, and packages the dispensing container 100;
step 16: the automatic controller controls the marking device 600 to operate, adds an identification label with the name of the patient to the sealed dispensing container 100, and finishes dispensing.
In step 3, when the dispensing container 100 reaches the junction between the main conveyor line 310 and the branch conveyor line 320, the automatic controller determines whether or not there is a medicinal material contained in the prescription on the branch conveyor line 320, and if so, the automatic controller controls the first pusher robot 302 to operate to push the dispensing container 100 from the main conveyor line 310 to the branch conveyor line 320, and if not, the first pusher robot 302 does not operate to continue feeding the dispensing container 100 along the main conveyor line 310.
When the dispensing containers 100 on the branch conveying line 320 reach the tail end of the branch conveying line 320, the automatic controller judges whether the dispensing containers 100 pass through the medicine storing and placing mechanism 400 corresponding to all medicinal materials in the prescription, if so, the automatic controller controls the dispensing containers 100 to enter the container packaging mechanism 500 from the second outlet 322 of the branch conveying line 320, and if not, the automatic controller controls the second material pushing manipulator 303 at the first outlet 321 to act, so that the dispensing containers 100 are pushed to the queuing mechanism 700, and the dispensing containers 100 in the queuing mechanism 700 are counted.
The automatic controller determines whether or not there is a dispensing container 100 in the main transport line 310 below the queuing mechanism 700 based on the coordinate data of all the dispensing containers 100, and if so, the automatic controller controls the queuing mechanism 700 to stand by, and if not, the automatic controller controls the queuing mechanism 700 to operate so as to discharge the dispensing container 100 at the forefront of the queue onto the main transport line 310.
In step 4, when the optical material detection mechanism 431 in the middle of the powder temporary storage bin 430 of the powder and medicine placing mechanism 400 detects that the material in the powder temporary storage bin 430 is insufficient, the automatic controller controls the forward and reverse rotation servo motor 415 to rotate forward, so that the spiral material pushing plate 413 in the medicine storage box 410 feeds the material downwards, and controls the medicinal material crushing mechanism 420 to operate, thereby replenishing the medicinal material in the powder temporary storage bin 430.
When the optical material detection mechanism 431 at the lower part of the powder and medicine temporary storage bin 430 of the medicine storage and discharge mechanism 400 detects that the upper part of the quantitative discharge mechanism is empty, the automatic controller controls the whole system to pause and sends a fault signal to the computer terminal.
In the step 5, the automatic controller firstly controls the vacuum suction head 5212 on the central rotary table 521 to suck air, and simultaneously controls the lifting platform 523 to ascend, so that the support plate 522 is abutted against the bottoms of the flange-shaped flanges 121 and 111 of the dispensing container 100; then the automatic controller controls the action of the liner heat-sealing pressure head 512 to encapsulate the liner 110, and before the process, the shell encapsulation paper tape 502 is provided with a through hole for the liner 110 encapsulation pressure head to pass through in advance; and then the automatic controller controls the shell packaging paper tape 502 to feed a step pitch, then controls the shell 120 to package by the action of the packaging pressure head, controls the liner packaging paper tape 501 to feed a step pitch after packaging is finished, simultaneously controls the central rotary table 521 to rotate 90 degrees by the automatic controller, and then controls the fourth pushing manipulator 306 to push the dispensing container 100 out of the container packaging mechanism 500.
Claims (6)
1. A packaging mold, characterized in that: the inner container heat-sealing pressing head (512), the shell heat-sealing pressing head (518) and the first cutting tool (519) are arranged in a reciprocating mode in the vertical direction, the inner container heat-sealing pressing head (512) and the shell heat-sealing pressing head (518) move up and down alternately, the first cutting tool (519) is circular, the diameter of the first cutting tool (519) is equal to the outer diameter of a flange-shaped flange (121) on the shell (120), and the first cutting tool (519) is assembled to drive the first cutting tool (519) to move downwards when any one of the inner container heat-sealing pressing head (512) and the shell heat-sealing pressing head (518) moves downwards; a liner packaging paper (112) feeding mechanism and a shell packaging paper (122) feeding mechanism are arranged below the packaging die, the liner packaging paper (112) feeding mechanism and the shell packaging paper (122) feeding mechanism comprise a liner packaging paper tape (501) and a shell packaging paper tape (502) which are intermittently and alternately fed in the horizontal direction which is vertical to each other, and the liner heat-sealing pressure head (512), the shell heat-sealing pressure head (518) and the first cutting tool (519) are arranged in the overlapping area of the liner packaging paper tape (501) and the shell packaging paper tape (502) when viewed in the vertical direction; the inner container heat-sealing pressure head (512) comprises an annular pressure connection part and 7 linear pressure connection parts which are uniformly distributed in a radial shape along the annular pressure connection part; the inner container heat-sealing pressure head (512) is movably arranged on the first upper template (511) along the vertical direction; the first upper template (511) is further provided with a second cutting tool (515), the second cutting tool (515) is annular, and the diameter of the second cutting tool is equal to the outer diameter of the annular crimping part; still be equipped with easily tear die-cut cutter (513) of seam on first cope match-plate pattern (511), easily tear die-cut cutter (513) edge the central line of 7 sharp crimping portions of inner bag heat-seal pressure head (512) is radial arrangement, 7 sharp crimping portion centers are equipped with the gap that supplies easily tear die-cut cutter (513) to pass.
2. The package mold of claim 1, wherein: a first elastic unit (514) is arranged between the liner heat-sealing pressure head (512) and the first upper template (511), and the elastic direction of the first elastic unit (514) acting on the liner heat-sealing pressure head (512) is downward; the first upper template (511) is driven by a first piston cylinder vertically arranged on the upper die base (510).
3. The package mold of claim 2, wherein: the second cutting tool (515) is fixedly connected with the first upper template (511), and the second cutting tool (515) is tightly attached to the outer wall of the liner heat-sealing pressure head (512).
4. The package mold of claim 3, wherein: the shell heat-sealing pressure head (518) is annular, the shell heat-sealing pressure head (518) is movably arranged on the second upper template (517) along the vertical direction, a second elastic unit (5172) is arranged between the shell heat-sealing pressure head (518) and the second upper template (517), and the elastic direction of the second elastic unit (5172) acting on the shell heat-sealing pressure head (518) is downward; the center of the second upper template (517) is provided with a through hole for the first upper template (511) to pass through, and the second upper template (517) is driven by a second piston cylinder vertically arranged on the upper die base (510).
5. The package mold of claim 4, wherein: the upper end of the first cutting tool (519) is provided with a retaining ring (5191) which protrudes and extends outwards along the radial direction, the retaining ring (5191) is blocked and connected with the bottom surface of the second upper die plate (517), the retaining ring (5191) is provided with guide pillars (5192) which protrude and extend upwards, the guide pillars (5192) are uniformly arranged along the circumferential direction of the retaining ring (5191) at intervals, the guide pillars (5192) penetrate through the second upper die plate (517) and are in sliding fit with guide holes arranged on the upper die base (510), the upper end of each guide pillar (5192) protrudes and extends above the upper die base (510), the upper end of each guide pillar (5192) is provided with a radial convex ring, and a pressure spring (5194) is arranged between each radial convex ring and the upper die base (510); a star-shaped support (516) is arranged on a piston rod of the first piston cylinder, guide holes for the guide pillars (5192) to penetrate through are respectively arranged at the outer ends of the star-shaped supports (516), a limiting ring which is radially and convexly arranged is arranged on the guide pillars (5192) at the lower ends of the guide holes, and the limiting ring is blocked and connected with the bottom surface of the star-shaped support (516).
6. A dispensing system for a pharmaceutical formulation comprising the packaging device of any one of claims 1 to 5.
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CN201810430096.3A CN108516151B (en) | 2018-05-08 | 2018-05-08 | Packaging mold |
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CN201810430096.3A CN108516151B (en) | 2018-05-08 | 2018-05-08 | Packaging mold |
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CN108516151B true CN108516151B (en) | 2020-10-27 |
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GB201009769D0 (en) * | 2010-06-11 | 2010-07-21 | Ishida Europ Ltd | Tray sealing apparatus |
CN203854893U (en) * | 2014-04-28 | 2014-10-01 | 浙江金明生物科技有限公司 | Double-seal thin film sealing machine |
CN204323734U (en) * | 2014-12-09 | 2015-05-13 | 长沙世通纸塑箸业有限公司 | A kind of disposable paper-plastic container film sealing machine |
CN105059592A (en) * | 2015-08-04 | 2015-11-18 | 成都市罗迪波尔机械设备有限公司 | Fresh-keeping gas replacement device and method |
CN206665063U (en) * | 2016-12-28 | 2017-11-24 | 成都宇亨工业制造有限公司 | The film seal device of prescribe medicine machine |
CN206375066U (en) * | 2016-12-28 | 2017-08-04 | 成都宇亨工业制造有限公司 | The film seal device of prescribe medicine machine |
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