CN108515691B - Three-dimensional inkjet printer of product integration - Google Patents
Three-dimensional inkjet printer of product integration Download PDFInfo
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- CN108515691B CN108515691B CN201810459495.2A CN201810459495A CN108515691B CN 108515691 B CN108515691 B CN 108515691B CN 201810459495 A CN201810459495 A CN 201810459495A CN 108515691 B CN108515691 B CN 108515691B
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- 230000010354 integration Effects 0.000 title description 2
- 238000010438 heat treatment Methods 0.000 claims abstract description 84
- 238000007639 printing Methods 0.000 claims abstract description 77
- 239000002994 raw material Substances 0.000 claims abstract description 73
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims description 50
- 238000009413 insulation Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 description 30
- 230000005571 horizontal transmission Effects 0.000 description 13
- 239000000463 material Substances 0.000 description 10
- 238000010146 3D printing Methods 0.000 description 6
- 230000008021 deposition Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/295—Heating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
Abstract
The invention provides a product integrated three-dimensional printer, which breaks through the structural form of the traditional three-dimensional printer, a heating layer further heats raw materials in an outer conveying pipe to ensure that the temperature and the flowability of the raw materials in the outer conveying pipe are higher than those of the raw materials in an inner conveying pipe, in the printing process, the lower inclined surface of a flexible heating block is contacted with a printing layer which is slightly cooled and solidified at a lower layer, the upper surface of the printing layer at the lower layer can be melted, meanwhile, the raw materials flowing out of an upper feeding hole are converged with the raw materials flowing out of a lower feeding hole in the feeding hole, the raw materials flowing out of the lower feeding hole are uniformly distributed around the raw materials flowing out of the upper feeding hole to be wrapped, then the raw materials flowing out of the upper feeding hole and the printing layer at the lower layer are naturally fused into a whole, and no obvious joint surface is formed between the printing layer at the upper layer and the printing layer at the lower layer, the bond between adjacent printed layers is more secure.
Description
The patent application of the invention is a divisional application of a Chinese patent application No. 201710474013.6, the application No. of the original application is 201710474013.6, the application date is 2017, 06 and 21, and the name of the invention is a three-dimensional printer with firm finished products.
Technical Field
The invention relates to the field of three-dimensional printing machinery, in particular to a product integrated three-dimensional printer.
Background
The three-dimensional Printer (3D Printer, 3DP for short) is a process of Rapid Prototyping (RP), and a three-dimensional model is manufactured layer by layer in a layer-by-layer stacking manner, and the operation process of the three-dimensional Printer is similar to that of a conventional Printer, except that the conventional Printer prints ink on paper to form a two-dimensional planar drawing, and the three-dimensional Printer stacks and superimposes liquid photosensitive resin materials, molten plastic wires, gypsum powder, metal powder and other materials layer by layer to form a three-dimensional entity by spraying a binder or extruding the like. The structure of a three-dimensional printer is known, for example, chinese patent 201310559350.7 discloses a fused deposition three-dimensional printing nozzle and a printer, wherein a fused deposition three-dimensional printing nozzle comprises a screw barrel, a nozzle, and a screw shaft, wherein the nozzle is installed at the lower part of the screw barrel, the screw shaft is installed in the screw barrel, the upper end of the screw shaft can be connected with a motor shaft through a coupling, a thread groove is opened on the lower half shaft, a branch pipe is opened at the upper part of the barrel body of the screw barrel for installing a plasticizing pipe for feeding threads, and heating devices are installed at the peripheries of the screw barrel and the branch pipe. The number of the branch pipes is three, and the branch pipes are uniformly arranged at the upper part of the barrel body of the screw machine barrel. The lower part of the screw machine barrel is provided with an external thread, the nozzle is provided with an internal thread matched with the external thread at the lower part of the screw machine barrel, and the nozzle is connected with the screw machine barrel in a thread matching way. And a thrust ball bearing and a bearing end cover are fixedly arranged in the top of the screw machine barrel, and the screw shaft penetrates through the thrust ball bearing and the bearing end cover. The heating device is composed of a heating sleeve and a thermistor, the silk material is melted by heat generated by the heating sleeve, the thermistor feeds back temperature information, and the whole heating device is a closed-loop temperature control system. The top of the screw machine barrel is provided with a through hole or a threaded hole for connecting with a printer. A fused deposition three-dimensional printer comprises the fused deposition three-dimensional printing spray head.
The invention can generate stable driving force to effectively push the molten silk material to be extruded from a nozzle, but in the actual use process, the invention is the same as other three-dimensional printers in the market, in the printing process of stacking raw materials layer by layer, the stacking of upper and lower printing layers has time difference, when the upper printing layer is laid on the lower printing layer, the lower printing layer is slightly cooled and solidified, the upper printing layer is only laid on the lower printing layer, an obvious joint surface exists, the joint surface is caused by incomplete fusion of the upper and lower printing layers, so that the three-dimensional printing finished product has poor integrity, is easy to break at the joint surface, becomes one of important defects of the three-dimensional printing finished product, and the smoothness of the conveyed raw materials needs to be improved.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide a product integrated three-dimensional printer which can carry out complete melting type integrated joint on adjacent printing layers, and has strong and firmer printing finished product integrity and strong practicability.
In order to achieve the purpose, the invention adopts the following technical scheme:
a product integrated three-dimensional printer comprises a printer main body and a printing head arranged on the printer main body; the printing head is arranged above the printing platform, is connected with the action device and is communicated with the discharge hole of the heating box; the printing head comprises an outer conveying pipe positioned at the outer side, an inner conveying pipe sleeved in the outer conveying pipe, a middle rod sleeved in the outer conveying pipe and the inner conveying pipe, and a discharging nozzle connected to the lower end of the outer conveying pipe;
the outer conveying pipe comprises a first outer conveying section which is thick at the upper part, a second outer conveying section which is thin at the lower part and is connected with the discharging nozzle, and a third outer conveying section which is connected between the first outer conveying section and the second outer conveying section and gradually thinned from top to bottom; a first conveying thread spirally extending from top to bottom is formed on the inner side wall of the first outer conveying section; the second outer conveying section has a first channel;
the inner conveying pipe comprises a first inner conveying section which is thick above and corresponds to the first outer conveying section, and a second inner conveying section matched with the inner side surface of the third outer conveying section; a second conveying thread spirally extending from top to bottom is formed on the inner side wall of the first inner conveying section, and the spiral extending direction of the second conveying thread is opposite to that of the first conveying thread; a first through hole which is used for the middle rod to pass through and has the same diameter as the first channel is formed at the lower end of the second inner conveying section;
the discharging nozzle comprises a first discharging section and a second discharging section, wherein the first discharging section is positioned above and connected with the lower end of the second outer conveying section, and the second discharging section is positioned below and gradually inclines to one side of the outer conveying pipe from top to bottom; the first discharging section is provided with a second channel which is communicated with the lower end of the first channel and has the same diameter, and the second discharging section is provided with a third channel which is communicated with the lower end of the second channel;
the middle rod comprises an upper conveying rod section which is positioned above and corresponds to the first inner conveying section, and a lower conveying rod section which is positioned below and penetrates through the first through opening from top to bottom in a matched manner and extends into the first channel and the second channel; the lower conveying rod section is internally provided with a guide hole extending up and down, the guide hole comprises a feeding hole which is arranged above and is thin and a discharging hole which is arranged below and is communicated with the feeding hole and is thick, and the feeding hole and the discharging hole are coaxial; the upper end of the feeding hole is provided with a plurality of upper feeding holes which gradually extend upwards from bottom to top to the peripheral surface of the lower conveying rod section in an inclined manner, the plurality of upper feeding holes are uniformly distributed in a surrounding manner, the upper end of the lower feeding hole is provided with a plurality of lower feeding holes which gradually extend upwards from bottom to top to the peripheral surface of the lower conveying rod section in an inclined manner, and the plurality of lower feeding holes are uniformly distributed in a surrounding manner; the distance between the feed inlets of the upper feed hole and the lower feed hole is greater than the distance between the upper end and the lower end of the first through hole;
the upper ends of the outer conveying pipe and the inner conveying pipe are provided with a rotation driving device for driving the outer conveying pipe and the inner conveying pipe to rotate, and the upper ends of the inner conveying pipe and the middle rod are provided with a lifting driving device for driving the inner conveying pipe and the middle rod to lift;
the outer side of the outer conveying pipe is covered with a heating layer which heats the raw material in the outer conveying pipe to ensure that the temperature and the fluidity of the raw material are higher than those of the raw material in the inner conveying pipe; the lower end of the heating layer is provided with a flexible heating block for heating the lower printing layer to be molten; the flexible heating block comprises a connecting block part which is positioned above and connected with the lower end of the heating layer, and an extending block part which is positioned below and gradually extends towards the outlet direction of the third channel in an inclined manner from top to bottom; the second discharging section comprises an inclined side wall positioned above, a notch positioned below and facing the extension block part, and two connecting side walls connected between the inclined side wall and the notch; the extension block part is provided with an upper inclined plane which is positioned above, corresponds to the notch and gradually extends in an inclined manner towards the outlet direction of the third channel from top to bottom, and a lower inclined plane which is positioned below and gradually extends in an inclined manner towards the outlet direction of the third channel from top to bottom; the upper end of the upper inclined plane abuts against the lower end of the first discharging section; the distance between the upper inclined plane and the lower inclined plane is gradually reduced from top to bottom.
The lower end of the first discharging section is provided with a contact edge which is in contact with the upper inclined plane, and the vertical cross section of the contact edge is arc-shaped.
The included angles of the inclined side wall, the upper inclined plane and the lower inclined plane with the horizontal plane are sequentially reduced, the included angle of the inclined side wall with the horizontal plane is 15-30 degrees, and the included angle of the lower inclined plane with the horizontal plane is 5-15 degrees.
Be equipped with the part that generates heat in the zone of heating, the part that generates heat is located including covering the heating end layer of zone of heating lower extreme, flexible heating piece is the heat conduction block that flexible ceramic made, the upper end of flexible heating piece with the lower surface in close contact with on heating end layer.
The upper end of ejection of compact mouth inlays to be located the lower extreme of zone of heating, the upper end of first ejection of compact section support top in the lower extreme of the outer transport section of second, the upper end of first ejection of compact section is global to be formed with first flange, the lower extreme medial surface of zone of heating be formed with the card in the second flange of first flange below.
And a first heat-preservation heat-insulation layer is arranged in the side wall of the inner conveying pipe, and a second heat-preservation heat-insulation layer is covered on the outer side of the heating layer.
The upper end of the connecting block part is embedded in the lower end of the second heat-insulation layer, a first convex block facing the second heat-insulation layer is formed at the upper end of the connecting block part, and a second convex block clamped below the first convex block is formed on the inner side face of the lower end of the second heat-insulation layer.
The storage box is positioned above the melting raw material; and a third heat-insulating layer is arranged in the side wall of the storage box.
After the technical scheme is adopted, the product integrated three-dimensional printer breaks through the structural form of the traditional three-dimensional printer, in the actual working process, the material is supplied to the heating box by the material supply device, the heating box heats and melts the material into fluid, the melted material enters the printing head, the printing head is driven by the action device to print on the printing platform in a mode that the third channel horizontally walks backwards, in the unprinted state, the lifting driving device drives the inner conveying pipe and the middle rod to downwards to enable the lower end of the second inner conveying section to plug the upper end ports of the third outer conveying section and the first channel, the upper feeding hole is located below the upper end of the first through hole to plug the upper feeding hole, when printing is started, the inner conveying pipe and the middle rod are driven by the lifting driving device to ascend, so that the upper end ports of the third outer conveying section and the first channel are not plugged by the second inner conveying section, the ascending distance of the middle rod is larger, the upper feeding hole is higher than the upper end of the first through hole, the lower feeding hole corresponds to a gap between the third outer conveying section and the second inner conveying section, the inner conveying pipe is driven by the rotation driving device to convey the melted raw materials downwards to flow out through the second inner conveying section, the upper feeding hole, the discharging hole and the third channel, and the outer conveying pipe is driven by the rotation driving device to convey the melted raw materials downwards to flow out through the gap between the third outer conveying section and the second inner conveying section, the lower feeding hole, the discharging hole and the third channel; the heating layer further heats the raw materials in the outer conveying pipe, so that the temperature and the flowability of the raw materials in the outer conveying pipe are higher than those of the raw materials in the inner conveying pipe, namely the temperature and the flowability of the raw materials flowing out of the upper feeding hole are higher than those of the raw materials flowing out of the lower feeding hole, in the printing process, the lower inclined surface of the flexible heating block is contacted with the printing layer which is slightly cooled and solidified on the lower layer, the upper surface of the printing layer on the lower layer can be melted, meanwhile, the raw materials flowing out of the upper feeding hole and the raw materials flowing out of the lower feeding hole are converged in the lower feeding hole, the raw materials flowing out of the lower feeding hole can be uniformly distributed around the raw materials flowing out of the upper feeding hole to be wrapped, then the raw materials flowing out of the upper feeding hole and the printing layer on the lower layer are naturally fused into a whole, and no obvious joint surface exists between the upper printing layer and the lower printing layer, the joint between the adjacent printing layers is firmer, and meanwhile, the properties such as flowability and the like of the raw material flowing out of the feeding hole as a main raw material for forming a printed finished product can be ensured to be unchanged, the initial flowability and other design parameters of the main raw material are not changed, and the condition that the quality is influenced by deformation and the like in the printing process of the printed finished product is further ensured to be difficult to occur; when the flexible heating block is stressed to contact with the lower printing layer, the flexible heating block can deform upwards towards the notch by means of elasticity of the flexible heating block, so that the contact area of the flexible heating block and the lower printing layer is increased, and the heating and melting effects of the lower printing layer are further enhanced; aiming at the melted raw materials with larger fluidity, the invention can only singly lift the middle rod, and utilizes the lifting driving device to drive the inner conveying pipe downwards, so that the lower end of the second inner conveying section plugs the third outer conveying section and the upper end opening of the first channel, and then only allows the raw materials in the inner conveying pipe to flow out, and the raw materials in the inner conveying pipe and the lower printing layer with melted upper surface can be naturally integrated without the raw materials in the outer conveying pipe. Compared with the prior art, the product integrated three-dimensional printer can carry out complete melting type integrated joint on adjacent printing layers, the printed finished product has strong integrity and is firmer, the raw materials flow smoothly, and the practicability is strong.
Drawings
FIG. 1 is a simplified structural diagram of the present invention;
FIG. 2 is a first partial cross-sectional structural schematic view of the present invention;
FIG. 3 is a partial sectional structural view illustrating a state of use of the present invention;
FIG. 4 is a partial bottom view of the present invention;
fig. 5 is a second partial sectional structural view of the present invention.
In the figure:
10-printer body 101-printing platform 102-actuating device 103-heating box 104-feeding device 20-printing head
1-external conveying pipe 11-first external conveying section 111-first conveying screw 12-second external conveying section 13-third external conveying section 14-first transmission section 141-first tooth section
2-inner conveying pipe 21-first inner conveying section 211-second conveying screw thread 22-second inner conveying section 221-first through opening 23-second transmission section 231-second tooth section 232-annular groove 24-first heat-insulating layer
3-middle rod 31-upper conveying rod section 32-lower conveying rod section 321-guide hole 3211-feeding hole 3212-discharging hole 3213-upper feeding hole 3214-lower feeding hole 33-transmission rod 331-clamping groove
4-tap 41-first discharge section 411-second channel 412-contact edge 413-first flange 42-second discharge section 421-third channel 422-sloped side wall 423-notch 424-connecting side wall
5-a rotation driving device 51, a fixed component 52, a first gear 53, a second gear 6, a lifting driving device 61, a first motor 611, a first horizontal transmission plate 612, a first transmission screw 62, a second motor 621, a second horizontal transmission plate 622, a second transmission screw 7, a heating layer 71, a flexible heating block 711, a connecting block portion 7111, a first bump 712, an extending block portion 7121, an upper inclined surface 7122, a lower inclined surface 72, a heating component 721, a heating end layer 73, a second flange 8, a second heat insulation layer 81, a second bump 9, a storage box 91, a third heat insulation layer 92 and a connecting plate.
Detailed Description
In order to further explain the technical solution of the present invention, the following detailed description is given by way of specific examples.
The product-integrated three-dimensional printer of the invention, as shown in fig. 1-5, comprises a printer main body 10 and a printing head 20 arranged on the printer main body 10; the printer body 10 includes a printing table 101, an operating device 102 provided above the printing table 101 to operate and drive the printing head 20, a heating box 103 provided above the printing table 101 to heat the raw material, and a feeding device 104 to feed the heating box 103; the printing head 20 is arranged above the printing platform 101, is connected with the action device 102 and is communicated with a discharge hole of the heating box 103; the printing head 20 comprises an outer conveying pipe 1 positioned at the outer side, an inner conveying pipe 2 sleeved in the outer conveying pipe 1, a middle rod 3 sleeved in the outer conveying pipe 1 and the inner conveying pipe 2, and a discharging nozzle 4 connected to the lower end of the outer conveying pipe 1;
the outer conveying pipe 1 comprises a first outer conveying section 11 which is thick at the upper part, a second outer conveying section 12 which is thin at the lower part and is connected with the discharging nozzle 4, and a third outer conveying section 13 which is connected between the first outer conveying section 11 and the second outer conveying section 12 and is tapered from top to bottom; a first conveying screw 111 spirally extending from top to bottom is formed on the inner side wall of the first outer conveying section 11; the second outer conveying section 12 has a first passage;
the inner conveying pipe 2 comprises a first inner conveying section 21 which is thicker at the upper part and corresponds to the first outer conveying section 11, and a second inner conveying section 22 matched with the inner side surface of the third outer conveying section 13; the inner side wall of the first inner conveying section 21 is provided with a second conveying screw thread 211 which extends spirally from top to bottom, and the spiral extending direction of the second conveying screw thread 211 is opposite to the spiral extending direction of the first conveying screw thread 111, so that when the inner conveying pipe 2 and the outer conveying pipe 1 are conveyed simultaneously, the rotating directions of the inner conveying pipe 2 and the outer conveying pipe 1 are opposite, the outer surface of the inner conveying pipe 2 can drive the melted raw materials to move relatively more strongly relative to the outer conveying pipe 1 and the first conveying screw thread 111, and the raw materials in the outer conveying pipe 1 can be conveyed downwards; the lower end of the second inner conveying section 22 is provided with a first through hole 221 which is used for the middle rod 3 to pass through and has the same diameter as the first channel;
the discharging nozzle 4 comprises a first discharging section 41 which is positioned above and connected with the lower end of the second outer conveying section 12, and a second discharging section 42 which is positioned below and gradually inclines to one side of the outer conveying pipe 1 from top to bottom; the first discharging section 41 is provided with a second channel 411 which is communicated with the lower end of the first channel and has the same diameter, and the second discharging section 42 is provided with a third channel 421 which is communicated with the lower end of the second channel 411;
the middle rod 3 comprises an upper conveying rod section 31 which is positioned above and corresponds to the first inner conveying section 21, and a lower conveying rod section 32 which is positioned below, passes through the first through hole 221 from top to bottom and extends into the first channel and the second channel 411 in a matching manner; a vertically extending guide hole 321 is formed in the lower conveying rod section 32, the guide hole 321 includes a thin feeding hole 3211 located above and a thick discharging hole 3212 located below and communicated with the feeding hole 3211, and the feeding hole 3211 and the discharging hole 3212 are coaxial; the upper end of the feeding hole 3211 is provided with a plurality of upper feeding holes 3213 which extend obliquely upward from bottom to top gradually toward the circumferential surface of the lower conveying rod section 32, the plurality of upper feeding holes 3213 are uniformly distributed in a surrounding manner, the upper end of the discharging hole 3212 is provided with a plurality of lower feeding holes 3214 which extend obliquely upward from bottom to top gradually toward the circumferential surface of the lower conveying rod section 32, and the plurality of lower feeding holes 3214 are uniformly distributed in a surrounding manner; the distance between the feed inlets of the upper feed holes 3213 and the lower feed holes 3214 is greater than the distance between the upper end and the lower end of the first through opening 221, and this structure can ensure that when each lower feed hole 3214 corresponds to the gap between the third outer conveying section 13 and the second inner conveying section 22, each upper feed hole 3213 is located above the first through opening 221 to allow smooth feeding;
the upper ends of the outer conveying pipe 1 and the inner conveying pipe 2 are provided with a rotation driving device 5 for driving the outer conveying pipe and the inner conveying pipe 2 to rotate, and the upper ends of the inner conveying pipe 2 and the middle rod 3 are provided with a lifting driving device 6 for driving the inner conveying pipe 2 and the middle rod 3 to lift;
the outer side of the outer conveying pipe 1 is covered with a heating layer 7 which heats the raw material in the outer conveying pipe 1 to ensure that the temperature and the fluidity of the raw material are higher than those of the raw material in the inner conveying pipe 2; the lower end of the heating layer 7 is provided with a flexible heating block 71 for heating the lower printing layer to be melted; the flexible heating block 71 includes a connecting block portion 711 located above and connected to the lower end of the heating layer 7, and an extending block portion 712 located below and extending from top to bottom in an inclined manner gradually toward the outlet of the third channel 421; the second discharging section 42 comprises an inclined side wall 422 at the upper part, a notch 423 at the lower part facing the extension block part 712, and two connecting side walls 424 connected between the inclined side wall 422 and the notch 423, i.e. the cross section of the second discharging section 42 is rectangular; the extending block part 712 has an upper inclined surface 7121 which is located at the upper part and corresponds to the notch 423 and gradually extends from top to bottom in an inclined manner towards the outlet direction of the third channel 421, and a lower inclined surface 7122 which is located at the lower part and gradually extends from top to bottom in an inclined manner towards the outlet direction of the third channel 421; the upper end of the upper inclined plane 7121 abuts against the lower end of the first discharging section 41; the distance between the upper inclined plane 7121 and the lower inclined plane 7122 is gradually reduced from top to bottom, the structure can ensure that the raw material flowing out of the third channel 421 is gradually and naturally contacted with and fused with the melted upper surface of the lower printing layer, the combination effect is better, and the condition that the strength of a finished product is influenced by foam and the like is not easy to generate. In the actual working process of the invention, the material supply device 104 supplies the raw material to the heating box 103, the heating box 103 heats and melts the raw material into fluid, the melted raw material enters the printing head 20, the printing head 20 is driven by the action device to print on the printing platform 101 in a mode that the third channel 421 horizontally walks backwards, in the unprinted state, the lifting drive device 6 drives the inner conveying pipe 2 and the middle rod 3 to downwards enable the lower end of the second inner conveying section 22 to plug the upper end ports of the third outer conveying section 13 and the first channel, so that the upper feeding hole 3213 is positioned below the upper end of the first through hole 221 to plug the upper feeding hole 3213, when printing is started, the inner conveying pipe 2 and the middle rod 3 are lifted under the driving of the lifting drive device 6, so that the second inner conveying section 22 does not plug the upper end ports of the third outer conveying section 13 and the first channel, and the middle rod 3 is lifted by a larger distance, the upper feeding hole 3213 is higher than the upper end of the first through opening 221, the lower feeding hole 3214 corresponds to a gap between the third outer conveying section 13 and the second inner conveying section 22, the rotary driving device 5 drives the inner conveying pipe 2 to convey the melted raw materials downwards to flow out through the second inner conveying section 22, the upper feeding hole 3213, the feeding hole 3211, the discharging hole 3212 and the third channel 421, and simultaneously the rotary driving device 5 drives the outer conveying pipe 1 to convey the melted raw materials downwards to flow out through the gap between the third outer conveying section 13 and the second inner conveying section 22, the lower feeding hole 3214, the discharging hole 3212 and the third channel 421; the heating layer 7 further heats the raw material in the outer conveying pipe 1, so that the temperature and the fluidity of the raw material in the outer conveying pipe 1 are higher than those of the raw material in the inner conveying pipe 2, namely, the temperature and the fluidity of the raw material flowing out of the upper feeding hole 3213 are higher than those of the raw material flowing out of the lower feeding hole 3214, during the printing process, the lower inclined face 7122 of the flexible heating block 71 contacts with the lower printing layer which is cooled and solidified slightly, so that the upper surface of the lower printing layer is melted, meanwhile, the raw material flowing out of the upper feeding hole 3213 and the raw material flowing out of the lower feeding hole 3214 are converged in the lower feeding hole 3212, the raw material flowing out of the lower feeding hole 3214 is uniformly distributed around the raw material flowing out of the upper feeding hole 3213 to be wrapped, and then flows out of the third channel 421 to contact with the lower printing layer, so that the raw material flowing out of the upper feeding hole 3213 and the lower printing layer are, the upper printing layer and the lower printing layer are not obviously jointed, the joint between the adjacent printing layers is firmer, meanwhile, the properties such as flowability and the like of the raw materials flowing out of the upper feeding hole 3213 as the main raw materials for forming the printed finished product are unchanged, the initial flowability and other design parameters of the main raw materials are not changed, and the condition that the quality is affected by deformation and the like in the printing process of the printed finished product is further ensured to be difficult to occur; when the flexible heating block 71 is stressed by contacting with the lower printing layer, the flexible heating block can deform upwards towards the notch 423 by means of elasticity of the flexible heating block, so that the contact area of the flexible heating block and the lower printing layer is increased, and the heating and melting effects on the lower printing layer are further enhanced; aiming at the melted raw materials with larger fluidity, the invention can only singly lift the middle rod 3, and utilizes the lifting driving device 6 to drive the inner conveying pipe 2 downwards, so that the lower end of the second inner conveying section 22 plugs the third outer conveying section 13 and the upper end opening of the first channel, and then only the raw materials in the inner conveying pipe 2 are allowed to flow out, and the raw materials in the inner conveying pipe 2 and the lower printing layer with melted upper surface can be naturally fused into a whole without the raw materials in the outer conveying pipe 1. The specific structure may be that the print head 20 is provided with a driving device for driving the print head 20 to rotate, and the driving device can adjust the print head 20 to rotate according to the direction of horizontal travel when the print head 20 prints, so that the third channel 421 faces the rear.
Preferably, the lower end of the first discharging section 41 has a contact edge 412 contacting the upper inclined face 7121, and the vertical cross section of the contact edge 412 is circular arc. In the practical use process of the present invention, when the extension block 712 is pressed and bent upward toward the notch 423, the upper inclined surface 7121 can be flexibly and smoothly bent upward by the arc-shaped contact edge 412, so that the stress concentration is not easy to occur, and the long service life of the extension block 712 is ensured.
Preferably, the included angles between the inclined side wall 422, the upper inclined face 7121 and the lower inclined face 7122 and the horizontal plane become smaller in sequence, the included angle between the inclined side wall 422 and the horizontal plane is 15-30 degrees, the specific angle can be 15, 20, 25 or 30 degrees, the arrangement of the inclined angle is more convenient for the raw material in the third channel 421 to flow out and lay on the lower printing layer, the included angle between the lower inclined face 7122 and the horizontal plane is 5-15 degrees, the specific angle can be 5, 8, 10, 13 or 15 degrees, the arrangement of the inclined angle is more convenient for the lower inclined face 7122 to be in direct contact with the lower printing layer, the effective heating area is large enough, and the upper surface of the lower printing layer is more convenient to melt.
Preferably, a heat generating component 72 is disposed in the heating layer 7, the heat generating component 72 includes a heat generating end layer 721 disposed at the lower end of the heating layer 7, the flexible heating block 71 is a heat conducting block made of flexible ceramic, and the upper end of the flexible heating block 71 is in close contact with the lower surface of the heat generating end layer 721. The flexible heating block 71 in the form of flexible ceramic has good deformation performance, heat conduction performance and wear resistance, and the upper end of the flexible heating block 71 can efficiently absorb the heat of the heating end layer 721 and efficiently transfer the heat to the lower printing layer. The heat generating component 72 may be embodied as an electric heating tube.
Preferably, the upper end of the discharging nozzle 4 is embedded in the lower end of the heating layer 7, the upper end of the first discharging section 41 abuts against the lower end of the second outer conveying section 12, a first flange 413 is formed on the peripheral surface of the upper end of the first discharging section 41, and a second flange 73 clamped below the first flange 413 is formed on the inner side surface of the lower end of the heating layer 7. This structure can effectively fix the discharge nozzle 4.
Preferably, a first heat-insulating layer 24 is arranged in the side wall of the inner conveying pipe 2, and a second heat-insulating layer 8 is coated outside the heating layer 7. In the actual use process of the invention, the first heat-preserving and heat-insulating layer 24 can prevent the heat of the raw materials in the heating layer 7 and the outer conveying pipe 1 from being transferred to the raw materials in the inner conveying pipe 2, prevent the normal design flowability of the raw materials in the inner conveying pipe 2 from being influenced, and further ensure the quality of finished products. The second heat-insulating layer 8 can ensure the overall heat-insulating effect of the whole printing head 20, and can effectively protect external objects, at least can not scald workers
Preferably, the upper end of the connecting block 711 is embedded in the lower end of the second thermal insulation layer 8, a first protrusion 7111 facing the second thermal insulation layer 8 is formed at the upper end of the connecting block 711, and a second protrusion 81 clamped below the first protrusion 7111 is formed on the inner side surface of the lower end of the second thermal insulation layer 8. This structure can effectively fix the flexible heating block 71.
Preferably, a storage box 9 is arranged above the melting raw material; a third heat preservation and insulation layer 91 is arranged in the side wall of the storage box 9. In the actual use process of the invention, the storage box 9 can collect and store the melted raw materials, and then the outer conveying pipe 1 and the inner conveying pipe 2 supply the materials, thereby ensuring the continuity and stability of the feeding.
Preferably, a connecting plate 92 is arranged above the storage box 9, a first transmission section 14 extending upwards to the lower surface of the connecting plate 92 is arranged at the upper end of the outer conveying pipe 1, a second transmission section 23 extending upwards to penetrate above the connecting plate 92 is arranged at the upper end of the inner conveying pipe 2, and a transmission rod 33 extending upwards to penetrate above the connecting plate 92 is arranged at the upper end of the middle rod 3; the rotation driving device 5 is a motor with an output end facing downwards and arranged on the upper surface of the connecting plate 92, the rotation driving device 5 is fixed on the connecting plate 92 through a fixing part 51, the lifting driving device 6 comprises a first motor 61 for driving the inner conveying pipe 2 to lift and a second motor 62 for driving the centering rod 3 to lift, and the first motor 61 and the second motor 62 are arranged on the upper surface of the connecting plate 92 in a mode that the output ends face upwards;
the output end of the rotation driving device 5 is coaxially and fixedly connected with a first gear 52 positioned below the connecting plate 92 and a second gear 53 positioned above the connecting plate 92, the inner side surface of the upper end of the first transmission section 14 is provided with a first gear section 141 matched with the first gear 52, and the outer peripheral surface of the upper end of the second transmission section 23 is provided with a second gear section 231 matched with the second gear 53;
the output end of the first motor 61 drives the second transmission section 23 to ascend and descend through the first horizontal transmission plate 611, the output end of the first motor 61 is coaxially and fixedly connected with a first transmission screw 612, a first threaded hole matched with the first transmission screw 612 is formed in the first horizontal transmission plate 611, and an annular groove 232 for the first horizontal transmission plate 611 to extend into is formed in the inner side face of the upper end of the second transmission section 23; the output end of the second motor 62 carries out lifting transmission on the transmission rod 33 through the second horizontal transmission plate 621, the output end of the second motor 62 is coaxially and fixedly connected with a second transmission screw 622, the second horizontal transmission plate 621 is formed with a second threaded hole matched with the second transmission screw 622, and the peripheral surface of the upper end of the transmission rod 33 is formed with a clamping groove 331 for the second horizontal transmission plate 621 to extend into. In the practical use process of the invention, the outer conveying pipe 1 and the inner conveying pipe 2 share the rotation driving device 5 in the same motor form, and the rotation driving device 5 is matched with the first tooth section 141 with a plurality of vertical strip-shaped teeth of the first transmission section 14 through the first gear 52 to rotationally drive the first transmission section 14 so as to drive the outer conveying pipe 1 to rotate; the rotation driving device 5 is matched with a second tooth section 231 with a plurality of vertical strip-shaped teeth of the second transmission section 23 through a second gear 53, and drives the second transmission section 23 to rotate, so as to drive the inner conveying pipe 2 to rotate; the lifting driving device 6 drives the first horizontal transmission plate 611 to lift through the first transmission screw 612 of the first motor 61, the first horizontal transmission plate 611 drives the second transmission section 23 to lift through being clamped into the annular groove 232 at the upper end of the second transmission section 23, because the annular groove 232 is annular around a circle, the rotation of the second transmission section 23 does not affect the clamping relationship between the first horizontal transmission plate 611 and the annular groove 232, and the second gear 53 is matched with the second gear 231 through the vertically extending strip-shaped teeth, and the lifting of the second transmission section 23 does not affect the matching relationship between the second gear 53 and the second gear 231; the lifting driving device 6 drives the second horizontal transmission plate to lift through the second transmission screw 622 of the second motor 62, and the second horizontal transmission plate drives the transmission rod 33 and the middle rod 3 to lift through being clamped into the clamping groove 331 at the upper end of the transmission rod 33.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (8)
1. A product integrated three-dimensional printer comprises a printer main body and a printing head arranged on the printer main body; the printing head is arranged above the printing platform, is connected with the action device and is communicated with the discharge hole of the heating box; the method is characterized in that: the printing head comprises an outer conveying pipe positioned at the outer side, an inner conveying pipe sleeved in the outer conveying pipe, a middle rod sleeved in the outer conveying pipe and the inner conveying pipe, and a discharging nozzle connected to the lower end of the outer conveying pipe;
the outer conveying pipe comprises a first outer conveying section which is thick at the upper part, a second outer conveying section which is thin at the lower part and is connected with the discharging nozzle, and a third outer conveying section which is connected between the first outer conveying section and the second outer conveying section and gradually thinned from top to bottom; a first conveying thread spirally extending from top to bottom is formed on the inner side wall of the first outer conveying section; the second outer conveying section has a first channel;
the inner conveying pipe comprises a first inner conveying section which is thick above and corresponds to the first outer conveying section, and a second inner conveying section matched with the inner side surface of the third outer conveying section; a second conveying thread spirally extending from top to bottom is formed on the inner side wall of the first inner conveying section, and the spiral extending direction of the second conveying thread is opposite to that of the first conveying thread; a first through hole which is used for the middle rod to pass through and has the same diameter as the first channel is formed at the lower end of the second inner conveying section;
the discharging nozzle comprises a first discharging section and a second discharging section, wherein the first discharging section is positioned above and connected with the lower end of the second outer conveying section, and the second discharging section is positioned below and gradually inclines to one side of the outer conveying pipe from top to bottom; the first discharging section is provided with a second channel which is communicated with the lower end of the first channel and has the same diameter, and the second discharging section is provided with a third channel which is communicated with the lower end of the second channel;
the middle rod comprises an upper conveying rod section which is positioned above and corresponds to the first inner conveying section, and a lower conveying rod section which is positioned below and penetrates through the first through opening from top to bottom in a matched manner and extends into the first channel and the second channel; the lower conveying rod section is internally provided with a guide hole extending up and down, the guide hole comprises a feeding hole which is arranged above and is thin and a discharging hole which is arranged below and is communicated with the feeding hole and is thick, and the feeding hole and the discharging hole are coaxial; the upper end of the feeding hole is provided with a plurality of upper feeding holes which gradually extend upwards from bottom to top to the peripheral surface of the lower conveying rod section in an inclined manner, the plurality of upper feeding holes are uniformly distributed in a surrounding manner, the upper end of the lower feeding hole is provided with a plurality of lower feeding holes which gradually extend upwards from bottom to top to the peripheral surface of the lower conveying rod section in an inclined manner, and the plurality of lower feeding holes are uniformly distributed in a surrounding manner; the distance between the feed inlets of the upper feed hole and the lower feed hole is greater than the distance between the upper end and the lower end of the first through hole;
the upper ends of the outer conveying pipe and the inner conveying pipe are provided with a rotation driving device for driving the outer conveying pipe and the inner conveying pipe to rotate, and the upper ends of the inner conveying pipe and the middle rod are provided with a lifting driving device for driving the inner conveying pipe and the middle rod to lift;
the outer side of the outer conveying pipe is covered with a heating layer which heats the raw material in the outer conveying pipe to ensure that the temperature and the fluidity of the raw material are higher than those of the raw material in the inner conveying pipe; the lower end of the heating layer is provided with a flexible heating block for heating the lower printing layer to be molten; the flexible heating block comprises a connecting block part which is positioned above and connected with the lower end of the heating layer, and an extending block part which is positioned below and gradually extends towards the outlet direction of the third channel in an inclined manner from top to bottom; the second discharging section comprises an inclined side wall positioned above, a notch positioned below and facing the extension block part, and two connecting side walls connected between the inclined side wall and the notch; the extension block part is provided with an upper inclined plane which is positioned above, corresponds to the notch and gradually extends in an inclined manner towards the outlet direction of the third channel from top to bottom, and a lower inclined plane which is positioned below and gradually extends in an inclined manner towards the outlet direction of the third channel from top to bottom; the upper end of the upper inclined plane abuts against the lower end of the first discharging section; the distance between the upper inclined plane and the lower inclined plane is gradually reduced from top to bottom.
2. The product-integrated three-dimensional printer according to claim 1, wherein: the lower end of the first discharging section is provided with a contact edge which is in contact with the upper inclined plane, and the vertical cross section of the contact edge is arc-shaped.
3. The product-integrated three-dimensional printer according to claim 2, wherein: the included angles of the inclined side wall, the upper inclined plane and the lower inclined plane with the horizontal plane are sequentially reduced, the included angle of the inclined side wall with the horizontal plane is 15-30 degrees, and the included angle of the lower inclined plane with the horizontal plane is 5-15 degrees.
4. A product-integrated three-dimensional printer according to any one of claims 1 to 3, characterized in that: be equipped with the part that generates heat in the zone of heating, the part that generates heat is located including covering the heating end layer of zone of heating lower extreme, flexible heating piece is the heat conduction block that flexible ceramic made, the upper end of flexible heating piece with the lower surface in close contact with on heating end layer.
5. The product-integrated three-dimensional printer according to claim 4, wherein: the upper end of ejection of compact mouth inlays to be located the lower extreme of zone of heating, the upper end of first ejection of compact section support top in the lower extreme of the outer transport section of second, the upper end of first ejection of compact section is global to be formed with first flange, the lower extreme medial surface of zone of heating be formed with the card in the second flange of first flange below.
6. The product-integrated three-dimensional printer according to claim 5, wherein: and a first heat-preservation heat-insulation layer is arranged in the side wall of the inner conveying pipe, and a second heat-preservation heat-insulation layer is covered on the outer side of the heating layer.
7. The product-integrated three-dimensional printer according to claim 6, wherein: the upper end of the connecting block part is embedded in the lower end of the second heat-insulation layer, a first convex block facing the second heat-insulation layer is formed at the upper end of the connecting block part, and a second convex block clamped below the first convex block is formed on the inner side face of the lower end of the second heat-insulation layer.
8. The product-integrated three-dimensional printer according to claim 7, wherein: the storage box is positioned above the melting raw material; and a third heat-insulating layer is arranged in the side wall of the storage box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810459495.2A CN108515691B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional inkjet printer of product integration |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710474013.6A CN107139452B (en) | 2017-06-21 | 2017-06-21 | A kind of firm three-dimensional printer of finished product |
| CN201810459495.2A CN108515691B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional inkjet printer of product integration |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710474013.6A Division CN107139452B (en) | 2017-06-21 | 2017-06-21 | A kind of firm three-dimensional printer of finished product |
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| Publication Number | Publication Date |
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| CN108515691A CN108515691A (en) | 2018-09-11 |
| CN108515691B true CN108515691B (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710474013.6A Expired - Fee Related CN107139452B (en) | 2017-06-21 | 2017-06-21 | A kind of firm three-dimensional printer of finished product |
| CN201810459495.2A Expired - Fee Related CN108515691B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional inkjet printer of product integration |
| CN201810459514.1A Expired - Fee Related CN108515692B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer that finished product wholeness is strong |
| CN201810459523.0A Expired - Fee Related CN108656527B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer that finished product integration nature is strong |
| CN201810459524.5A Expired - Fee Related CN108544750B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer without joint surface of product |
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| CN201710474013.6A Expired - Fee Related CN107139452B (en) | 2017-06-21 | 2017-06-21 | A kind of firm three-dimensional printer of finished product |
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| CN201810459514.1A Expired - Fee Related CN108515692B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer that finished product wholeness is strong |
| CN201810459523.0A Expired - Fee Related CN108656527B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer that finished product integration nature is strong |
| CN201810459524.5A Expired - Fee Related CN108544750B (en) | 2017-06-21 | 2017-06-21 | Three-dimensional printer without joint surface of product |
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| CN107139452B (en) * | 2017-06-21 | 2018-07-06 | 泉州市比邻三维科技有限公司 | A kind of firm three-dimensional printer of finished product |
| CN107618092B (en) * | 2017-10-20 | 2019-06-28 | 龙泉市金宏瓷业有限公司 | A kind of ceramics 3D printing material rapid solidification device |
| CN109203477B (en) * | 2018-11-21 | 2023-06-09 | 沙洲职业工学院 | 3D printing apparatus rapid heating feed pipeline |
| CN113635549A (en) * | 2021-08-13 | 2021-11-12 | 泉州市比邻三维科技有限公司 | Efficient automatic three-dimensional printing system and method |
| CN113635550A (en) * | 2021-08-13 | 2021-11-12 | 泉州市比邻三维科技有限公司 | Intelligent three-dimensional printing assembly line and method |
| CN114054780A (en) * | 2021-09-26 | 2022-02-18 | 上海工程技术大学 | Double-raw-material 3D printing method and printing device |
| CN117505777B (en) * | 2024-01-08 | 2024-05-17 | 集美大学 | Novel 3D sand mould printer spreading control device |
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| Publication number | Publication date |
|---|---|
| CN108544750A (en) | 2018-09-18 |
| CN108515691A (en) | 2018-09-11 |
| CN108515692B (en) | 2020-03-06 |
| CN108544750B (en) | 2020-04-24 |
| CN108515692A (en) | 2018-09-11 |
| CN107139452B (en) | 2018-07-06 |
| CN108656527B (en) | 2020-03-27 |
| CN108656527A (en) | 2018-10-16 |
| CN107139452A (en) | 2017-09-08 |
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