CN108515218A - A kind of processing method preventing the processing trembling of light sheet part - Google Patents

A kind of processing method preventing the processing trembling of light sheet part Download PDF

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Publication number
CN108515218A
CN108515218A CN201810314738.3A CN201810314738A CN108515218A CN 108515218 A CN108515218 A CN 108515218A CN 201810314738 A CN201810314738 A CN 201810314738A CN 108515218 A CN108515218 A CN 108515218A
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China
Prior art keywords
processing
web
hole
milling
processed
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CN201810314738.3A
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CN108515218B (en
Inventor
郭勇翼
李锋
单春富
刘景东
田宏光
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SHENYANG BAIXIANG MACHINERY PROCESSING Co.,Ltd.
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SHENYANG BAIXIANG MECHANICAL PROCESSING CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • B23C3/13Surface milling of plates, sheets or strips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

A kind of processing method preventing the processing trembling of light sheet part, step are:1) coordinate system, is established, there are the cylinders that thickness is 25 30mm to be supported to part web part using cylinder as support column by one side at hole to be processed;2) web, 1.5 2.5mm of plate thickness made allowance, are processed;3), using whirlwind milling method, in place, lateral cutting-in is the 10 of cutter diameter to a cutting-in;4) milling cutter hole milling, processing hole depth, is used to be higher than support column 0.08mm, later directly knock out cylinder using tool, obtain finished parts at the another side unprocessed hole location of part.The present invention provides the few processing method of a kind of high precision machining, technological process, solves dimensional accuracy caused by being trembleed in the prior art due to web and be difficult to guarantee, while the technical problem that process is cumbersome, the period is long, of high cost.

Description

A kind of processing method preventing the processing trembling of light sheet part
Technical field
This technology belongs to numerical controlled machinery manufacture field, mainly solves in produce reality due to different size of light sheet zero Part trembles deformation in process, and the stage property and positioning to digital control processing all bring difficulty of processing, influence processing dimension and table The problem of face precision.
Background technology
Processing method in the prior art is:Feature side-wall single side stays 0.5mm, web surface to stay when 1, processing for the first time 0.5mm stays allowance for finish;2, the upper muscle height of installation essence, milling cutter essence web and side wall;3, hole to be processed is processed;4, loose Pressing plate unloads part, rotates 180 degree around Y-axis, reference angle establishes coordinate system in the lower right corner;5, it carries out second to process, stays finishing Spare time measures, and tool wear situation, web flutter depth, it is ensured that have pincers worker grind are paid attention in process;6, process Whether the middle thickness that web is measured with calibrator is consistent, pays attention to tool wear situation, web flutter depth, it is ensured that have pincers worker grinding Surplus, web stay 0.1mm, pincers worker grind;7, it unloads part and turns pincers worker grinding part web plane, and ensure web size Tolerance.Since web empties, web size ratio is relatively thin, and cutter web while cutting trembles, and processing web is difficult that control adds Chinese musical scale cun and flatness, pincers worker grinding waste the prodigious time, increase unnecessary labour, and processing cost increases.
Invention content
The purpose of the present invention is to provide a kind of processing method preventing the processing trembling of light sheet part, step is:1)、 Coordinate system is established, it is to zero that there are the cylinders that thickness is 25-30mm using cylinder as support column by one side at hole to be processed Part web part is supported;2) web, plate thickness made allowance 1.5-2.5mm, are processed;3), using whirlwind milling method, once In place, lateral cutting-in is the 10 of cutter diameter to cutting-in;4) milling cutter, is used at the another side unprocessed hole location of part Cylinder is directly knocked out using tool to support column 0.08mm is higher than, obtains finished parts by hole milling, processing hole depth later.The present invention By the above method, solves dimensional accuracy caused by being trembleed in the prior art due to web and be difficult to guarantee, while process is numerous Technical problem trivial, the period is long, of high cost.
The technical solution adopted by the present invention is:
A kind of processing method preventing the processing trembling of light sheet part, step are:
1) coordinate system, is established, there are the cylinders that thickness is 25-30mm by one side at hole to be processed, using cylinder as branch Dagger is supported part web part;
2) web, plate thickness made allowance 1.5-2.5mm, are processed;
3), using whirlwind milling method, in place, lateral cutting-in is the 10 of cutter diameter to a cutting-in;
4) milling cutter hole milling, is used at the another side unprocessed hole location of part, processing hole depth is to higher than support column Cylinder is directly knocked out using tool, obtains finished parts by 0.08mm later.
In the step 3), feed parameter is:Spindle revolutions 10000r/min is fed 4000mm/min.
Body diameter described in step 1) is equal with bore dia to be processed.
The beneficial effects of the invention are as follows:
On the basis of original cooked mode, changes thoughtcast and become the pattern of original direct processing through-hole first to add The position single-sided process in work hole is the anti-column that quivers of positioning, and then turn-over processes part to be processed, and being machined to hole prescribed depth has 8, Then the anti-support column that quivers below processed hole directly is knocked out with tool, direct perfection processes the hole of requirement, while ensureing to add Work process part is firm not to be trembleed.The method of the present invention solves the problems, such as the wobble problem in processing and tool wear well, takes Disappeared pincers worker grinding process, substantially increases production efficiency, reduces production cost, improves the quality of production.
Description of the drawings
Fig. 1 a:Prior art machining state schematic diagram.
Fig. 1 b:The sectional view of Fig. 1 a.
Fig. 2 a:The invention machining state schematic diagram.
Fig. 2 b:The sectional view of Fig. 2 a.
Fig. 3:1 machining state figure of embodiment.
Fig. 4 a:Embodiment 1 rotates 180 ° of post-processing state diagrams.
Fig. 4 b:The side sectional view of Fig. 4 a.
Specific implementation mode
A kind of processing method preventing the processing trembling of light sheet part, step are:
1) coordinate system, is established, there are the cylinders that thickness is 25-30mm by one side at hole to be processed, using cylinder as branch Dagger positions whole plank;The body diameter is equal with bore dia to be processed.
2) web, plate thickness made allowance 1.5-2.5mm, are processed.
3), using whirlwind milling method, in place, lateral cutting-in is the 10 of cutter diameter to a cutting-in;Wherein, it is fed Parameter is:Spindle revolutions 10000r/min is fed 4000mm/min.
4) milling cutter hole milling, processing hole, is used to be deep to 0.08mm, use later at the another side unprocessed hole location of part Tool directly knocks out cylinder, obtains finished parts.
The specific procedure of processing being processed by the prior art is as follows:
Support arm leading portion is processed, part milling machine lower planes, until 59 ± 0.1mm, establishes coordinate system, the milling benchmark lower left corner is used Pressing plate is fixed on bed surface, and pressing plate is pressed within 5mm, presses surrounding.Processing zero is determined with seeking border, to knife zero in upper table Face, installation Φ 16R3 high-speed milling cutters open thick holotype, and feature side-wall single side stays 0.5mm, web surface to stay 0.5mm, stays allowance for finish. It is high that muscle in Φ 10R5 essences is installed again, Φ 16R4 milling cutter essence webs and side wall are installed, ensure side wall 3 ± 0.1mm or 4 ± 0.1mm.Again With 2mm centre drill spot hole position, point 2mm is deep, is boring 2- Φ 12H9 bottom outlets with 11.8 drill bits of Φ, is boring 18mm depths, then cut with scissors with Φ 12H9 Knife reams, and hinge 15mm is deep.Side wall is finished with Φ 12H9 gauge measured holes, then with T16R4, uses Φ 16R0.5 to clear up side wall later The root angles R.Loosening pressure plate unloads part, rotates 180 degree around Y-axis, reference angle founds coordinate system in the lower right corner, by Fig. 1 a, to knife zero In bottom surface, installation Φ 16R3 high-speed milling cutters output the second face holotype, and feature side-wall single side stays 0.5mm, web to be stayed in mounting surface 0.5mm stays allowance for finish, installation Φ 16R4 milling cutter essences muscle height, side wall to ensure 3 ± 0.1mm of side wall, 4 ± 0.1mm.It is processing Processing is lifted when web, first lifts 0.5mm, and processing is primary, and whether the thickness that web is measured with calibrator is consistent, pays attention to cutter Abrasion condition, web flutter depth, it is ensured that have pincers worker grind;It is primary that 0.4mm processing is lifted again, pays attention to tool wear situation, Web flutter depth, it is ensured that have pincers worker grind, with calibrator measure web thickness it is whether consistent, square face 0.05mm, then lift 0.3mm with calibrator measure web thickness it is whether consistent, square face in 0.05mm, pay attention to tool wear Situation, web flutter depth, it is ensured that there is pincers worker grind, web to stay 0.1mm, pincers worker grind.Installation Φ 16R0.5 are cut It is disconnected, it unloads part and turns pincers worker grinding part web plane degree 0.05 and ensure web dimensional tolerance.Since web empties, web ruler Very little than relatively thin, cutter web while cutting trembles, and processing web is difficult control processing dimension and flatness, pincers worker grinding wave Take the prodigious time, increase unnecessary labour, processing cost increases.
Embodiment 1:
It the following is the concrete application being processed to support arm leading portion using the method for the present invention.
Support arm leading portion, milling support arm leading portion woollen top and bottom are processed, thickness to 59 ± 0.1mm establishes coordinate system, milling by Fig. 3 Benchmark is the lower left corner, and support arm leading portion is fixed on platen with pressing plate, and pressing plate presses surrounding, and flanging is within 5mm.With seeking Side device determines processing zero, and to knife zero in upper surface, installation Φ 16R3 high-speed milling cutters open thick holotype, and feature side-wall single side stays 0.5mm, web surface stay 0.5mm, stay allowance for finish, hole machined at the cylinder of Φ 10mm high 21.
It is high that Φ 10R5 milling cutters muscle is installed again, installation Φ 16R4 milling cutters finishing web and side wall, ensure side wall parameter 3 ± 0.1mm or 4 ± 0.1mm.Side wall is finished with T16R4 again, uses Φ 16R0.5 to clear up the side wall root angles R later.
Loosening pressure plate unloads part, rotates 180 degree around Y-axis, reference angle exists to knife zero by Fig. 4 a coordinate systems in the lower right corner Bottom surface, installation Φ 16R3 high-speed milling cutters output the second face holotype, and feature side-wall single side stays 0.5mm, web surface to stay 2mm, stays finishing Spare time measures.Φ 16R4 milling cutter essences muscle height, side wall are installed, ensure side wall 3 ± 0.1mm or 4 ± 0.1mm.Reprocess web, tool Body uses the scheme of whirling mill, feeds parameter spindle revolutions 10000r/min, feeds 4000mm/min, longitudinal cutting-in 2mm, laterally Cutting-in 1.5mm, a cutting-in is in place.With 10 holes milling cutter Φ 12H9 Φ, processing hole is deep to 0.08mm, finally installs Φ 16R0.5 and cuts Part off zero and woollen junction.Part is finally unloaded, cylinder is knocked out with tool.
Inventive method solves the wobble problem of processing well, and tool wear problem eliminates pincers worker grinding process, greatly Production efficiency is improved greatly, production cost is reduced, improves the quality of production.

Claims (3)

1. a kind of processing method preventing the processing trembling of light sheet part, step are:
1) coordinate system, is established, by one side at hole to be processed, there are the cylinders that thickness is 25-30mm, using cylinder as support column, Part web part is supported;
2) web, plate thickness made allowance 1.5-2.5mm, are processed;
3), using whirlwind milling method, a cutting-in in place, the 10 of lateral knifing cutter diameter;
4) milling cutter hole milling, processing hole depth, is used to be higher than support column 0.08mm at the another side unprocessed hole location of part, later Directly cylinder is knocked out using tool, obtains finished parts.
2. a kind of processing method preventing the processing trembling of light sheet part according to claim 1, it is characterised in that:It is described Step 3) in, feed parameter be:Speed of mainshaft 10000r/min is fed 4000mm/min.
3. a kind of processing method preventing the processing trembling of light sheet part according to claim 1, it is characterised in that:Step 1) body diameter described in is equal with bore dia to be processed.
CN201810314738.3A 2018-04-10 2018-04-10 A kind of processing method preventing the processing trembling of light sheet part Active CN108515218B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110480284A (en) * 2019-09-17 2019-11-22 成都飞机工业(集团)有限责任公司 A kind of web notch arrangement processing method
CN113333829A (en) * 2021-05-31 2021-09-03 重庆长安汽车股份有限公司 CNC machining method for automobile plastic part
CN113441765A (en) * 2021-06-25 2021-09-28 成都飞机工业(集团)有限责任公司 Milling method of double-sided frame type part
CN113799193A (en) * 2021-09-13 2021-12-17 富钰精密组件(昆山)有限公司 Processing method of carbon fiber plate
CN114131093A (en) * 2021-12-21 2022-03-04 一重集团大连核电石化有限公司 Numerical control machining method for multi-type large-diameter hollow indirect pipe hole in ultra-large end socket
CN116214097A (en) * 2023-04-07 2023-06-06 成都森博精密机械有限公司 Frame-shaped part processing method

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CN101491877A (en) * 2008-01-25 2009-07-29 苏州春兴精工股份有限公司 Vacuum fixation device for processing sheet type workpiece and use method thereof
CN101786180A (en) * 2010-03-31 2010-07-28 南京航空航天大学 Helical milling device and method
US8714891B2 (en) * 2008-07-10 2014-05-06 Ficep S.P.A. Apparatus for making variable diameter holes in metal plates
CN203610742U (en) * 2013-10-17 2014-05-28 常州市海伦工具有限公司 Milling machine tool structure
CN204621602U (en) * 2015-03-17 2015-09-09 瑞麦(宁波)机械设计制造有限公司 A kind of thin plate processing anti-deformation fixture
CN106862966A (en) * 2015-12-11 2017-06-20 焱智精密机械(上海)有限公司 The processing method of thin plate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101491877A (en) * 2008-01-25 2009-07-29 苏州春兴精工股份有限公司 Vacuum fixation device for processing sheet type workpiece and use method thereof
US8714891B2 (en) * 2008-07-10 2014-05-06 Ficep S.P.A. Apparatus for making variable diameter holes in metal plates
CN101786180A (en) * 2010-03-31 2010-07-28 南京航空航天大学 Helical milling device and method
CN203610742U (en) * 2013-10-17 2014-05-28 常州市海伦工具有限公司 Milling machine tool structure
CN204621602U (en) * 2015-03-17 2015-09-09 瑞麦(宁波)机械设计制造有限公司 A kind of thin plate processing anti-deformation fixture
CN106862966A (en) * 2015-12-11 2017-06-20 焱智精密机械(上海)有限公司 The processing method of thin plate

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110480284A (en) * 2019-09-17 2019-11-22 成都飞机工业(集团)有限责任公司 A kind of web notch arrangement processing method
CN113333829A (en) * 2021-05-31 2021-09-03 重庆长安汽车股份有限公司 CNC machining method for automobile plastic part
CN113441765A (en) * 2021-06-25 2021-09-28 成都飞机工业(集团)有限责任公司 Milling method of double-sided frame type part
CN113441765B (en) * 2021-06-25 2022-06-14 成都飞机工业(集团)有限责任公司 Milling method of double-sided frame type part
CN113799193A (en) * 2021-09-13 2021-12-17 富钰精密组件(昆山)有限公司 Processing method of carbon fiber plate
CN114131093A (en) * 2021-12-21 2022-03-04 一重集团大连核电石化有限公司 Numerical control machining method for multi-type large-diameter hollow indirect pipe hole in ultra-large end socket
CN116214097A (en) * 2023-04-07 2023-06-06 成都森博精密机械有限公司 Frame-shaped part processing method
CN116214097B (en) * 2023-04-07 2024-01-09 成都森博精密机械有限公司 Frame-shaped part processing method

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