A kind of concave clamp automatic plastic coating production method
Technical field
The present invention relates to leaching modeling production technical field more particularly to a kind of concave clamp automatic plastic coating production methods.
Background technology
Leaching modeling is a kind of plastic coat technique, can be divided into liquid leaching modeling and powder leaching modeling, technique by the raw material of leaching modeling:Before
Processing → upper workpiece → preliminary drying (preliminary drying 320 DEG C -370 DEG C 15 minutes) → leaching modeling (vibration removes remaining powder) → (180 DEG C -200 of solidification
DEG C 10 minutes) → lower workpiece.When soaking material, the metal of heating clings the material of surrounding, and metal is warmmer, and the leaching material time is longer, material
Thickness it is thicker;Naturally, temperature and leaching material shape be the key that determine cling plastisol number.
Current plastic soaking device existing on the market has the shortcomings that as follows:Leaching modeling efficiency is low:Certainly due to existing plastic soaking device
Dynamicization degree is low, and multiple workers is needed to carry out less important works when in use so that leaching modeling is less efficient, and due to human intervention compared with
It is more, cause product quality irregular;Rare profession leaching modeling personnel, cost of labor are needed using traditional plastic soaking device simultaneously
Greatly.
Chinese Patent Application No. is a kind of flip horizontal full-automatic plastic dipping equipment disclosed in 2016205777321, including
Forehearth and rear stove are equipped with leaching molding machine structure between the forehearth and rear stove, the forehearth includes forehearth heating mechanism, and the forehearth adds
Hot device front end is equipped with forehearth into disc shelf mechanism, and rear end goes out disc shelf mechanism equipped with forehearth, and forehearth heating mechanism is internally provided with forehearth
Conveying mechanism, the rear stove includes rear stove heat mechanism, and the rear stove heat device front end is equipped with rear stove into disc shelf mechanism, rear end
Go out disc shelf mechanism equipped with rear stove, rear stove heat is in-house to be equipped with that rear stove switching mechanism, Flip Zone goes out disc shelf mechanism and rear stove is defeated
Send mechanism.
Plate rail is shifted one by one by different driving device in above-mentioned technical proposal, realizes the automatic dip dyeing of plate rail,
Because leaching molding machine structure work is undisclosed during its dip dyeing, dip dyeing quality can not be learnt, in addition its feeding manner is single interruption
Charging, therefore its production efficiency is more low, and the leaching modeling of larger plastic soak of batch is produced, and production efficiency is seriously not
Foot.
Invention content
The purpose of the present invention is in view of the deficiencies of the prior art, provide a kind of concave clamp automatic plastic coating producer
Method, while carrying out concave clamp automatic charging, leaching modeling, overturning by transfer device with rotating manner, structure soaks the past of modeling storehouse
Multiple motion mode, realizes the automatic blanking of concave clamp;Solve the low technology of leaching modeling production efficiency existing in the prior art
Problem.
In order to solve the above technical problems, the present invention provides a kind of concave clamp automatic plastic coating production method, including it is following
Part:
(a) material loading part waits for that the concave clamp of leaching modeling and clamp assemblies warp are manually positioned on limit assembly and guide rod,
Transfer assembly in transferred mechanism drives clamp assemblies to carry out positioning clamping to concave clamp with snap fit;
(b) leaching modeling part will wait for that the concave clamp of leaching modeling is transferred to leaching modeling station, by power source with reciprocal through step (a)
Leaching modeling liquid in leaching modeling storehouse is moved up and is contacted with the end of concave clamp by motion mode;
(c) cured portion, the concave clamp after step (b) leaching modeling enters solidification station, with 180 DEG C~200 DEG C to it
Carry out curing process;And
(d) output par, c, it is cured after concave clamp be moved to output station, through cutting agency to engage limit side
Formula, by the clamp assemblies in transfer assembly with pre-stressed portion thereon from rear output.
Wherein, the clamp assemblies are sheathed in a manner of guide-localization on guide rod, recessed in limit assembly with being positioned over
Clamp synchronizing moving carries out automatic charging to material loading part.
As an improvement, the step (a) further includes automatic retained part, it is respectively at recessed on limit assembly and guide rod
Clamp and clamp assemblies, transferred component are made while into clamp assemblies inside in a manner of pushing with circular movement pattern
After preload portion movement on the clamp assemblies clamps the concave clamp on the outside of it, synchronous transfer.
Wherein, the preload portion is by symmetrical and slide up and down the guide plate being arranged on and drive clamping plate movement, with double
Concave clamp is clamped to supporting way, the preload portion on the guide plate and clamp assemblies is real with inclined-plane guidance mode
Both existing is slidably fastened.
In addition, its opening direction of the guide plate is arranged in a manner of opposite with concave clamp shift direction, clamp assemblies
On preload portion operated with circular movement pattern during push guide plate movement, realize the quick of clamp assemblies and preload portion
Engaging.
As an improvement, the step (c) further includes flip portion, the transferred machine of bevel gear being located in the transfer assembly
Runner assembly on structure is connected with the fan-shaped cone tooth in transfer assembly in a manner of intermittent drive during driving rotation, is realized
180 ° are rotated after concave clamp leaching modeling.
As an improvement, the cutting agency is by being set to itself and card slot compatible with concave clamp contour structures progress
After guiding, by the block being arranged on and the first output section respectively with limit method to concave clamp and then clamp assemblies movement
The simultaneously and rapidly stripping of clamp assemblies and concave clamp is realized in limitation.
As an improvement, the step (d) further includes separate section, under the concave clamp in card slot is passed through with clamp assemblies
Expect that the second output section in mechanism, by after clamp assemblies push output, drives the concave clamp fallen within thereon with reciprocating manner
It is shifted in a manner of reverse transfer.
Wherein, second output section realizes that second is defeated by leaching modeling storehouse and the second output section in a manner of rack geared
Go out the reciprocating motion in portion, and then realizes the bidirectional output to clamp assemblies and concave clamp.
Beneficial effects of the present invention:
(1) in the present invention by limit assembly and guide rod respectively in a manner of localized delivery to concave clamp and clamping group
Part carries out synchronization steering successively and transmits, and transferred mechanism is fastened with rotating branch mode progress clamp assemblies, is realized to multiple
Life is moulded in the disposable clamping of concave clamp, and automatic transfer, the leaching compared to the single concave clamp that modeling production equipment is soaked in transmission
Production while efficiency greatly improves, cancels manual operation, reduces production cost;Solve production effect existing in the prior art
The low technical problem of rate;
(2) fan-shaped cone tooth position passes through fan-shaped cone tooth and the cone of fixed setting in the rear workshop section of dip dyeing station in the present invention
Gear drive is realized into 180 ° of dip dyeing unit rotation then, and after avoiding liquid from macerating, dip dyeing liquid for shell fails to solidify and occur in time
Drip problem;The directional rotating working method of Conjugative tiansfer mechanism, after 180 ° of unit rotation is moulded in leaching, clamp assemblies rotate synchronously
180 °, the inversion in guide plate direction after transfer assembly enters discharge station, realizes the off-direction of transfer assembly and leaching modeling unit
It is identical as the rotation direction of transfer device, so that the automatic of both is rapidly separated, and then realize the fully-automatic production of the present invention
Simultaneously, it is ensured that production stability of the invention;
(3) mould storehouse by leaching in the present invention drives the second output section to move back and forth with upper and lower motion mode, passes through block
Concave clamp is limited, the separation of realization concave clamp and clamp assemblies, in the second output section return stroke, it will be fallen within
On concave clamp take out of, carry out finished product output, realize concave clamp and clamp assemblies automatic independent output, further increase
The degree of automation of the present invention;
In conclusion the present invention has many advantages, such as that simple in structure, high degree of automation, production are stablized and leaching polymer amount is high.
Description of the drawings
For the clearer technical solution for illustrating the embodiment of the present invention, required use in being described below to embodiment
Attached drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, without creative efforts, it is attached to can also be obtained according to these attached drawings other
Figure.
Fig. 1 is the method for the present invention flow chart;
Fig. 2 is overall structure of the present invention;
Fig. 3 is concave clamp structural schematic diagram;
Fig. 4 is detent mechanism side view partial enlarged view;
Fig. 5 is that detent mechanism faces enlarged drawing;
Fig. 6 is clamp assemblies structural schematic diagram;
Fig. 7 is enlarged diagram at (A) in Fig. 2;
Fig. 8 is one of leaching molding machine structure state diagram;
Fig. 9 is soak molding machine structure state diagram two;
Figure 10 is side view of the present invention;
Figure 11 is lowering mechanism side view partial enlarged view;
Figure 12 is one of cutting agency state diagram;
Figure 13 is the two of cutting agency state diagram;
Figure 14 is separation assembly enlarged structure schematic diagram.
Specific implementation mode
Technical solution in the embodiment of the present invention is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment one
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
A kind of concave clamp automatic plastic coating production method in the present embodiment is described in conjunction with Fig. 1 in Figure of description.
A kind of concave clamp automatic plastic coating production method, including with lower part:
(a) material loading part waits for that the concave clamp 10 of leaching modeling and clamp assemblies 22 are positioned over limit assembly 21 and lead through artificial
To on bar 24, the transfer assembly 31 in transferred mechanism 3 determines concave clamp 10 with snap fit driving clamp assemblies 22
Position clamping;In the present embodiment, limit assembly 21 and the concave clamp 10 on guide rod 24 and the warp of clamp assemblies 22 are placed respectively
Eat that component 22 is inconsistent to be engaged with regard to love with the transfer assembly 31 of rotating manner work, realization clamp assemblies 22 are to concave clamp
It grips.
(b) leaching modeling part, through step (a) will wait for leaching modeling concave clamp 10 be transferred to leaching modeling station, by power source 42 with
Leaching modeling liquid in leaching modeling storehouse 41 is moved up and is contacted with the end of concave clamp 10 by reciprocating manner;It is recessed in the present embodiment
Clamp 10 wait for leaching modeling position be your end, by by 10 end of concave clamp soak with soak modeling liquid in after take out, realization pair
It soaks modeling production;
(c) cured portion, the concave clamp 10 after step (b) leaching modeling enters solidification station, right with 180 DEG C~200 DEG C
It carries out curing process;And
(d) output par, c, it is cured after concave clamp 10 be moved to output station, through cutting agency 5 with engage limit
Mode exports after detaching the clamp assemblies 22 in transfer assembly 31 with preload portion 312 thereon.
Wherein, the clamp assemblies 22 are sheathed in a manner of guide-localization on guide rod 24, and are positioned over limit assembly 21
Interior 10 synchronizing moving of concave clamp carries out automatic charging to material loading part;It is arranged according to the contour structures of concave clamp 10 and is limited
Hyte part 21, makes it be positioned with shape, the positioning in conjunction with guide rod 24 to clamp assemblies 22, so that it is guaranteed that the position of the two is accurate
Property, improve production stability and leaching polymer amount.
As an improvement, the step (a) further includes automatic retained part, it is respectively on limit assembly 21 and guide rod 24
Concave clamp 10 and clamp assemblies 22, transferred component 31 is with circular movement pattern, while into 22 inside of clamp assemblies,
So that the preload portion 312 on the clamp assemblies 22 is moved after the clamping of concave clamp 10 on the outside of it in a manner of pushing, synchronizes
Transfer.
Wherein, the preload portion 312 passes through symmetrical and slide up and down the guide plate 2223 being arranged on and drive clamping plate
2222 movement, concave clamp 10 is clamped in a manner of Bidirectional supporting, the guide plate 2223 with it is pre- on clamp assemblies 22
Tight portion 312 being slidably fastened for the two is realized with inclined-plane guidance mode.
In addition, its opening direction of the guide plate 2223 is arranged in a manner of opposite with 10 shift direction of concave clamp, folder
Hold pushes guide plate 2223 to move during the preload portion 312 on component 22 is operated with circular movement pattern, realizes clamping group
The quick-snap of part 22 and preload portion 312.
Embodiment two
Wherein identical with embodiment one or corresponding component uses reference numeral corresponding with embodiment one, is risen to be easy
See, hereafter only describes the distinctive points with embodiment one;The embodiment two and embodiment one the difference is that:The step
(c) further include flip portion, 32 band of runner assembly being located in the 313 transferred mechanism 3 of bevel gear in the transfer assembly 31
It is connected in a manner of intermittent drive with the fan-shaped cone tooth 314 in transfer assembly 31 during turn is dynamic, realizes concave clamp 10
180 ° are rotated after leaching modeling;By the fan-shaped cone tooth and Bevel Gear Transmission of fixed setting, the dip dyeing unit rotation after dip dyeing is realized
180 °, after avoiding liquid from macerating, dip dyeing liquid for shell fails to solidify in time and the drip problem of appearance.
Further, the cutting agency 5 is by being set to itself and card slot compatible with 10 contour structures of concave clamp
After 511 are oriented to, by the block 5112 and the first output section 512 that are arranged on respectively with limit method to concave clamp 10
And then the movement limitation of clamp assemblies 22, realize the simultaneously and rapidly stripping of clamp assemblies 22 and concave clamp 10.
Further, the step (d) further includes separate section, the concave clamp 10 in card slot 511 and clamping group
After the second output section 521 on cutting agency 5 is exported the push of clamp assemblies 22 with reciprocating manner, drive is fallen within part 22
Concave clamp 10 thereon is shifted in a manner of reverse transfer.
Wherein, storehouse 41 and the second output section 521 are moulded in a manner of rack geared in second output section 521 by leaching, real
The reciprocating motion of existing second output section 521, and then realize the bidirectional output to clamp assemblies 22 and concave clamp 10.
Embodiment three
A kind of concave clamp automatic plastic coating production equipment in the present embodiment is described in conjunction with Figure of description 2-14.
As shown in Fig. 2,3,4 and 5, a kind of concave clamp automatic plastic coating production equipment, including rack 1, further include:
Position-limit mechanism 2, the position-limit mechanism 2 are set in the rack 1 comprising are used for 10 localized delivery of concave clamp
Limit assembly 21 and carry out concave clamp 10 be clamped clamp assemblies 22, concave clamp 10 through the clamp assemblies 22 clamping after
Both forms leaching modeling unit 23;In the present embodiment, as an implementation, clamp assemblies 22 disposably can be recessed to 3
Clamp 10 carries out clamping transfer;Wherein limit assembly 21 is to be adapted with 10 shape of concave clamp as a preferred method,
Groove structure setting, and wait for that leaching modeling part coordinates on groove lower part and concave clamp 10, realize the steady of concave clamp 10
Fixed transmission;
Transfer device 3, the transfer device 3 are located at the side of the position-limit mechanism 2 comprising drive the clamp assemblies
While 22 movement, drive the clamp assemblies 22 that the transfer assembly 31 of clamping is fixed to concave clamp 10 and drives the folder
Hold the runner assembly 32 that component 22 carries out station transfer;As an implementation, in the present embodiment, 31 quantity of transfer assembly
It is four, is uniformly arranged on the runner assembly 32, during transfer assembly 31 drives operating through runner assembly 32, band
Dynamic clamp assemblies 22 are clamped concave clamp 10 while movement, realize the disposable leaching modeling of multiple concave clamps 10, carry
High efficiency;And
Molding machine structure 4 is soaked to wait on concave clamp 10 during the leaching modeling unit 23 is shifted through the transfer device 3
The leaching modeling production of concave clamp 10 is carried out in the leaching modeling liquid that leaching modeling position is immersed in the leaching molding machine structure 4.
Wherein, as shown in Figures 4 and 5, the position-limit mechanism 2 further includes being set in the limit assembly 21 to carry out the folder
The guide rod 24 that the transmission of component 22 is oriented to is held, the clamp assemblies 22 along the limit assembly 21 and are led respectively with concave clamp 10
To 24 synchronizing moving of bar, in the present embodiment, the pilot hole with 24 phase fitting of the guide rod is provided on clamp assemblies 22, point
Localized delivery is not carried out to concave clamp 10 and clamp assemblies 22 by limit assembly 21 and guide rod 24, is improved between both
Positional stability further increase the present invention to the leaching polymer of concave clamp 10 to improve the uniformity of leaching modeling unit 23
Amount;It is further to note that position-limit mechanism 2 is located at the normal direction setting of runner assembly 32, and guide rod 24 is transmitted along it
Direction is no more than the center of runner assembly 32.
In addition, as shown in Fig. 4,5 and 6, the clamp assemblies 22 include the grip slipper through 24 positioning and guiding of the guide rod
221, symmetrical above and below be set on the grip slipper 221 carries out 10 fixed clamping section 222 of concave clamp and is set to the clamping
Compressed spring 223 between portion 222 and grip slipper 221;In the present embodiment, the clamping part 222 is that can move up and down setting,
At work, transfer assembly 31 enters inside symmetrically arranged clamping part 222, so that both directions is displaced outwardly, is in
External concave clamp 10 clamps.
Specifically, as shown in Fig. 4,5 and 6, the grip slipper 221 is arranged for inverted concave structure, the clamping section 222
Include the connecting rod 2221 for passing through 221 side plate of the grip slipper in a manner of reciprocable, be respectively arranged at 2221 liang of the connecting rod
The clamping plate 2222 and guide plate 2223 at end, the clamping plate 2222 are located at the outside of the grip slipper 221, and the guide plate 2223 is
It is obliquely installed, the transfer assembly 31 is moved along the guide plate 2223, and the movement of clamping plate 2222 is made to be clamped concave clamp 10;
In the present embodiment, grip slipper 221 can be set according to the specific resemblance of concave clamp 10, in the present invention, spill
Fixture 10 selects one end of excellent concave structure support to be provided with and clamps fore-set setting, and the purpose is to the ends to fore-set to soak modeling, therefore,
Grip slipper 221 is selected and the approximate concave structure of 10 shape of concave clamp in the present invention.
It should be noted that as shown in Figures 3 and 5, by limit assembly 21 and guide rod 24 respectively to concave clamp 10 and
Clamp assemblies 22 carry out successively synchronization steering transmit, through rotation setting transfer device 4 in rotation process with clamp assemblies 22
It while fastening, is acted on clamping section 222 by transfer assembly 31, so that it is put down movement to opposite, realize to multiple spills
The disposable clamping of fixture 10 realizes that multiple concave clamps 10 shift automatically, soaks the single recessed of modeling production equipment compared to transmission
The leaching modeling production of clamp 10, while efficiency greatly improves, cancels manual operation, reduces production cost.
As shown in Fig. 2,5 and 7, the transfer assembly 31 includes the shaft 311 of rotation setting, is fixedly installed on the shaft
The preload portion 312 of 311 one end, the bevel gear 313 for being set to 311 other end of shaft and be fixedly installed in the rack 1 and
With the fan-shaped cone tooth 314 of the interruption engaged transmission of the bevel gear 313, the preload portion 312 is to be tilted with the guide plate 2223
The identical skewback setting of angle, is located at the outside of the runner assembly 32, and in the present embodiment, sector cone tooth 314 is located at leaching
The rear workshop section of dyer position is driven by fan-shaped cone tooth 314 and the bevel gear 313 of fixed setting, is realized into dip dyeing unit then
23 180 ° of rotations, after avoiding liquid from macerating, dip dyeing liquid for shell fails to solidify in time and the drip problem of appearance;In addition 311 its turn of shaft
It is dynamic to be set on annular rotary table 321, and there is certain damping in its rotation process, when bevel gear 313 and fan-shaped cone tooth 314 are de-
From rear, dip dyeing unit 23 still can keep postrotational state transfer, to improve the reliability of the present invention.
Further, as shown in Fig. 2,7 and 8, the runner assembly 32 includes the annular being rotatably dispose in the rack 1
Turntable 321 and the driving portion 322 for driving the annular rotary table 321 to rotate, the transfer assembly 31 are uniformly arranged in the annular
On the outer circumference surface of turntable 321;It is moved with rotating manner mobilization component by the annular rotary table 321 that circumference is arranged, according to
The changing feature in direction during its circular motion realizes automatic charging in conjunction with limit assembly 21.
As shown in Fig. 2,8 and 9, the leaching molding machine structure 4 includes the internal leaching modeling storehouse 41 containing leaching modeling liquid, the leaching is driven to mould storehouse
41 move up and down, and realize the power source 42 that leaching modeling liquid is contacted with concave clamp 10.
Further, as shown in Fig. 2,10,11,12 and 13, further include positioned at 3 side of the transfer device and with the limit
The cutting agency 5 that position mechanism 2 is symmetrical set, the cutting agency 5 include:
It is detached from component 51, the component 51 that is detached from includes for that will soak the leaching modeling unit 23 after moulding and the transfer assembly 31
The card slot 511 of separation and the first output section 512 for being set to the guiding of clamp assemblies 22 output of progress in the card slot 511;
And
Separation assembly 52, the separation assembly 52 are located at described one end for being detached from component 51 comprising with the side of reciprocating motion
Formula carries out the second output section 521 of the transfer output of concave clamp 10 after detaching the clamp assemblies 22 with concave clamp 10, lead to
It crosses after clamp assemblies 22 push away output by the second output section 521 in a push manner, concave clamp 10 falls within the second output section 521
On, which drives concave clamp 10 to export while returning, and realizes concave clamp 10 and clamping group after leaching modeling
The output respectively of part 22.
Wherein, as shown in Figure 10,11 and 12, the card slot 511 is adapted with the contour structures of the leaching modeling unit 23,
On be provided with through the transfer assembly 31 by abscission zone 5111 and block 5112 that concave clamp 10 is prevented;Described first
Output section 512 is guide rod structure setting, after the transfer assembly 31 is detached with leaching modeling unit 23, the clamp assemblies 22
It pushes through second output section 521 and is exported along the first output section 512.
In addition, as shown in Fig. 2,8,9 and 14, the separation assembly 52 further includes vertically being set to leaching modeling storehouse
Drive rack 522 on 41, the gear set 523 for being set in the rack 1 and being sequentially connected with the rack 522 and with fixation
It is set on second output section 521 and the driving rack 524 that is connected with the gear set 523;Second output section 521 is
T-shaped plate is arranged, and for the clamp assemblies 22 after second output section 521 exports, concave clamp 10 falls within second output section 521
After upper, by being exported in 521 return stroke of the second output section.
It should be noted that as shown in Fig. 2,12 and 13, the up and down motion of storehouse 41 is moulded by leaching and carries out the leaching modeling of concave clamp 10
While drive the second output section 521 move back and forth, in a push manner to concave clamp 10 orient export, by block to spill
Fixture is limited, and realizes the separation of concave clamp 10 and clamp assemblies 22;In second output section, 521 return stroke, it will fall within
Concave clamp 10 thereon is taken out of, and finished product output is carried out, and realizes the automatic independent output of concave clamp 10 and clamp assemblies 22, into
One step improves the degree of automation of the present invention.
In the present invention, it is to be understood that:Term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness
Degree ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " clockwise ",
The orientation or position relationship of instructions such as " counterclockwise " are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of retouching
It states the present invention and simplifies description, do not indicate or imply the indicated equipment or specific orientation that element must have, Yi Te
Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply opposite important
Property or implicitly indicate the quantity of indicated technical characteristic.Therefore, define " first ", the feature of " second " can be expressed or
Person implicitly includes one or more this feature.In description of the invention, the meaning of " plurality " is two or two with
On, unless otherwise specifically defined.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
The change or replacement that any one skilled in the art can readily occur under the technical clarification of the present invention, such as pass through
While transfer device carries out concave clamp automatic charging, leaching modeling, overturning with rotating manner, the reciprocating motion side in structure leaching modeling storehouse
Formula is realized the design concept of the automatic blanking of concave clamp, be should be covered by the protection scope of the present invention.Therefore, this hair
Bright protection domain should be subject to the scope of protection of the claims.