CN108514174A - A kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology - Google Patents
A kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology Download PDFInfo
- Publication number
- CN108514174A CN108514174A CN201810305291.3A CN201810305291A CN108514174A CN 108514174 A CN108514174 A CN 108514174A CN 201810305291 A CN201810305291 A CN 201810305291A CN 108514174 A CN108514174 A CN 108514174A
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- Prior art keywords
- module
- cloth
- pieces
- fusion
- cap
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Classifications
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- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
- A42C1/08—Hat-finishing, e.g. polishing, ironing, smoothing, brushing, impregnating, stiffening, decorating
Abstract
The invention discloses a kind of intelligent flowing water techniques being made tatting cap of ultrasonic wave fusion technology, including cut-parts module, pieces of cloth fuse module, LOGO makes module, crown fuses module, cap eyebrow fuses module, sizing fusion module, auxiliary material fuses module, the pieces of cloth fuse module, crown fuses module, cap eyebrow fuses module, sizing fusion module and auxiliary material fusion module are all made of the completion of fully-automatic supersonic Heat sealing machine, using full-automatic assembly line transport pieces of cloth or tooling between each module, the technique that each module is carried out is monitored by PLC by intelligent monitor and control center, it is modeled by accurately technological parameter, intelligent simulation is first carried out before flowing water technique is worked, confirm it is errorless after carry out actual production again.The present invention by being modeled to entire flowing water technique, pre-simulated, then carry out actual production, the entire production technology to ensure tatting cap is accurate, and automation and intelligence degree are high, reduce defect ware rate, improve production efficiency.
Description
Technical field
The present invention relates to the production technologies of wireless sewing tatting cap, especially a kind of to make shuttle using ultrasonic wave fusion technology
Knit the intelligent flowing water technique of cap.
Background technology
Existing cap production is closed by sewing machine linear slit, the case where processing procedure, technique, major-minor material do not change
Under, want through automation, intelligentized mode produces cap is a highly difficult challenge, traditional processing manufacturing industry can not meet
The diversified market demand.
In the processing manufacturing industry process of rag trade in recent years, rise it is a kind of substitution needlework sewing technique-pieces of cloth without
Needlework multi-disc melts attaching process, such as ultrasonic wave fusion or glue laminating technique, but existing pieces of cloth loading and unloading and the molten fitting of multi-disc
It processes operation and still carries out operation using artificial, backward processing and manufacturing mode does not catch up with the development of advanced technology.
It integrates, in the production flowing water technique of tatting cap, the molten coating technique of ultrasonic wave of existing prevalence does not have and intelligence
Energyization, the flow system of automation are merged, and the advantage of the two is not also all brought into play, so, if design
A kind of full-automatic intelligence flow hydraulic art melting coating technique using ultrasonic wave, is used for the manufacturing of tatting cap, Ji Nengman
Sufficient market is various, volume demand, can also realize the upgrading of plant produced chain, pole can be played for the development of entire rag trade
Big facilitation.
Invention content
In order to overcome prior art tatting cap production efficiency is low, can not achieve automation and be intelligent the defects of, this hair
It is bright that a kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology is provided, the production technology of tatting cap is divided into
Multiple modules, the processing operation of each module are processed making by fully-automatic supersonic Heat sealing machine, by complete between each module
Automatic production line docks, and each module is with full-automatic assembly line by PLC and communication interface by the management and control of Intellectualized monitoring center, structure
At full-automatic, the intelligentized Production line Wiring technology of production tatting cap.
The technical solution adopted by the present invention to solve the technical problems is：It is a kind of that tatting is made using ultrasonic wave fusion technology
The intelligent flowing water technique of cap, including full-automatic assembly line, tatting cap make module and intelligent monitor and control center, the tatting cap system
As module includes cut-parts module, pieces of cloth fusion module, LOGO makes module, crown fuses module, cap eyebrow fuses module, sizing is molten
Mold block, auxiliary material fuses module, pieces of cloth fusion module, crown fusion module, cap eyebrow fusion module, sizing fusion module and
Auxiliary material fusion module is all made of the completion of fully-automatic supersonic Heat sealing machine, between each module using full-automatic assembly line transport pieces of cloth or
Tooling, the technique that each module is carried out is by PLC and communication interface by intelligent monitor and control center's monitoring management, intelligent monitor and control center
It is modeled using the technological parameter from each module, intelligent simulation is first carried out before flowing water technique is worked, is confirmed
Actual production is carried out after errorless again；The tatting cap is buckled by preceding middle period pieces of cloth, rear leaf pieces of cloth, LOGO, cap eyebrow, sweatband, top clip, tail
Composition；The production technology of each module is specific as follows：
(1) cut-parts module：Raw material are cut into rear leaf pieces of cloth and preceding middle period pieces of cloth；
(2) pieces of cloth fuse module：Each pieces of cloth designated position is surpassed using fully-automatic supersonic multi-disc pieces of cloth Heat sealing machine
Then sonic fuse uses the seam part of Hot melt adhesive tape pressing adhering technique between two panels pieces of cloth to carry out pressing adhesion process；
(3) LOGO makes module：It is embroidered using needlework or 3D printing technique makes specified LOGO, it is with pressure using hot melt adhesive
It scalds adhering technique and LOGO is adhered to rear leaf pieces of cloth or preceding middle period cloth on piece；
(4) crown fuses module：Semi-finished product made of aforementioned two module will be passed through, be molded using fully-automatic supersonic crown
Heat sealing machine carries out ultrasonic wave fusion to each pieces of cloth designated position, and Knit-lines part then using two pieces of cloth of Hot melt adhesive tape between carries out
Pressing adhesion process；
(5) cap eyebrow fuses module：Cap eyebrow raw material are cut into multi-disc pieces of cloth, including upper pieces of cloth and lower pieces of cloth, using complete
Auto-ultrasonic cap eyebrow is molded Heat sealing machine and carries out ultrasonic wave fusion to the designated position of cap eyebrow pieces of cloth and cap eyebrow stiffener, then uses
Hot-pressing technique carries out heat pressure adhesive processing to pieces of cloth under pieces of cloth, stiffener, cap eyebrow on cap eyebrow；
(6) sizing fusion module：Sizing Heat sealing machine is combined using fully-automatic supersonic to surpass crown, cap eyebrow, sweatband
Sonic fuse；
(7) auxiliary material fuses module：It is molten to top clip, tail button progress ultrasonic wave that Heat sealing machine is decorated using fully-automatic supersonic auxiliary material
Conjunction is handled.
A kind of above-mentioned intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology, the full-automatic stream
It is mutually butted by PLC and communication interface between waterline and fully-automatic supersonic Heat sealing machine.
A kind of above-mentioned intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology, the cut-parts module,
Pieces of cloth fuse module, LOGO makes module, crown fusion module, cap eyebrow fusion module, sizing fusion module and auxiliary material fuse mould
Block is both provided with security protection enclosing, is connected to each other by full-automatic assembly line between each module.
Compared with prior art, advantageous effect possessed by the present invention is：
The present invention is made the flowing water technique of wireless sewing tatting cap of ultrasonic wave fusion technology, by the production work of tatting cap
Skill is divided into seven modules, and the processing operation of each module is processed making by fully-automatic supersonic Heat sealing machine, between each module
It is docked by full-automatic assembly line, each module is with full-automatic assembly line by PLC and communication interface by Intellectualized monitoring center
Management and control constitutes full-automatic, the intelligentized flowing water technique of production tatting cap；Processing and fabricating is fused using fully-automatic supersonic
Machine, ultrasonic wave fusion technology improve joint close efficiency, are further adopted at ultrasonic wave fusion instead of traditional fare sewing process
With Hot melt adhesive tape pressing adhesion process, compared with traditional crosspointer cloth clathrate process, more beautiful and bonding place is more secured.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the process flow diagram of flowing water technique of the present invention.
Specific implementation mode
To make those skilled in the art be better understood from technical scheme of the present invention, below in conjunction with the accompanying drawings and specific embodiment party
Formula elaborates to the present invention.
A kind of intelligent flowing water technique using ultrasonic wave fusion technology making tatting cap includes full-automatic assembly line, tatting
Cap makes module and intelligent monitor and control center, and it includes cut-parts module, pieces of cloth fusion module, LOGO making that the tatting cap, which makes module,
Module, crown fusion module, cap eyebrow fusion module, sizing fusion module, auxiliary material fuse module, the pieces of cloth fusion module, cap
It is complete that hat fusion module, cap eyebrow fusion module, sizing fusion module and auxiliary material fusion module are all made of fully-automatic supersonic Heat sealing machine
At, between each module using full-automatic assembly line transport pieces of cloth or tooling, the technique that each module is carried out pass through PLC and communication
Interface is modeled by intelligent monitor and control center's monitoring management, intelligent monitor and control center using the technological parameter from each module, is being flowed
Hydraulic art first carries out intelligent simulation before being worked, and actual production is carried out again after confirmation is errorless；The tatting cap is by preceding
Leaf pieces of cloth, rear leaf pieces of cloth, LOGO, cap eyebrow, sweatband, top clip, tail buckle composition；
The production technology of each module is specific as follows：
(1) cut-parts module：Raw material are cut into rear leaf pieces of cloth and preceding middle period pieces of cloth；
(2) pieces of cloth fuse module：Each pieces of cloth designated position is surpassed using fully-automatic supersonic multi-disc pieces of cloth Heat sealing machine
Then sonic fuse uses the seam part of Hot melt adhesive tape pressing adhering technique between two panels pieces of cloth to carry out pressing adhesion process；
(3) LOGO makes module：Specified LOGO is made of 3D printing technique, using Hot melt adhesive tape pressing adhering technique
LOGO is adhered to rear leaf pieces of cloth or preceding middle period cloth on piece；
(4) crown fuses module：Semi-finished product made of aforementioned two module will be passed through, be molded using fully-automatic supersonic crown
Heat sealing machine carries out ultrasonic wave fusion to each pieces of cloth designated position, and Knit-lines part then using two pieces of cloth of Hot melt adhesive tape between carries out
Pressing adhesion process；
(5) cap eyebrow fuses module：Cap eyebrow raw material are cut into multi-disc pieces of cloth, including upper pieces of cloth and lower pieces of cloth, using complete
Auto-ultrasonic cap eyebrow is molded Heat sealing machine and carries out ultrasonic wave fusion to the designated position of cap eyebrow pieces of cloth and cap eyebrow stiffener, then uses
Hot-pressing technique carries out heat pressure adhesive processing to pieces of cloth under pieces of cloth, stiffener, cap eyebrow on cap eyebrow；
(6) sizing fusion module：Sizing Heat sealing machine is combined using fully-automatic supersonic to surpass crown, cap eyebrow, sweatband
Sonic fuse；
(7) auxiliary material fuses module：It is molten to top clip, tail button progress ultrasonic wave that Heat sealing machine is decorated using fully-automatic supersonic auxiliary material
Conjunction is handled.
Further, it is connect by PLC and communication between the full-automatic assembly line and fully-automatic supersonic Heat sealing machine
Mouth is mutually butted.
Further, the cut-parts module, pieces of cloth fusion module, LOGO make module, crown fusion module, the fusion of cap eyebrow
Module, sizing fusion module and auxiliary material fusion module are both provided with security protection enclosing, pass through full-automatic flowing water between each module
Line is connected to each other.
Above example is only exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.
Claims (3)
1. a kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology, including full-automatic assembly line, tatting
Cap makes module and intelligent monitor and control center, it is characterised in that：It includes cut-parts module, pieces of cloth fusion mould that the tatting cap, which makes module,
Block, LOGO make module, crown fusion module, cap eyebrow fusion module, sizing fusion module, auxiliary material and fuse module, the pieces of cloth
Fusion module, crown fusion module, cap eyebrow fusion module, sizing fusion module and auxiliary material fusion module are all made of fully-automatic ultrasonic
Wave Heat sealing machine is completed, and using full-automatic assembly line transport pieces of cloth or tooling between each module, the technique that each module is carried out is logical
PLC and communication interface are crossed by intelligent monitor and control center's monitoring management, intelligent monitor and control center using the technological parameter from each module into
Row modeling first carries out intelligent simulation before flowing water technique is worked, actual production, the shuttle is carried out again after confirmation is errorless
Cap is knitted to be buckled and formed by preceding middle period pieces of cloth, rear leaf pieces of cloth, LOGO, cap eyebrow, sweatband, top clip, tail；
The production technology of each module is specific as follows：
(1) cut-parts module：Raw material are cut into rear leaf pieces of cloth and preceding middle period pieces of cloth；
(2) pieces of cloth fuse module：Ultrasonic wave is carried out to each pieces of cloth designated position using fully-automatic supersonic multi-disc pieces of cloth Heat sealing machine
Then fusion uses the seam part of Hot melt adhesive tape pressing adhering technique between two panels pieces of cloth to carry out pressing adhesion process；
(3) LOGO makes module：It is embroidered using needlework or 3D printing technique makes specified LOGO, it is viscous using Hot melt adhesive tape pressing
LOGO is adhered to rear leaf pieces of cloth or preceding middle period cloth on piece by conjunction technology；
(4) crown fuses module：Semi-finished product made of aforementioned two module will be passed through, be molded and fused using fully-automatic supersonic crown
Machine carries out ultrasonic wave fusion to each pieces of cloth designated position, and Knit-lines part then using two pieces of cloth of Hot melt adhesive tape between carries out pressing
Adhesion process；
(5) cap eyebrow fuses module：Cap eyebrow raw material are cut into multi-disc pieces of cloth, including upper pieces of cloth and lower pieces of cloth, using full-automatic
Ultrasonic wave cap eyebrow is molded Heat sealing machine and carries out ultrasonic wave fusion to the designated position of cap eyebrow pieces of cloth and cap eyebrow stiffener, then uses hot pressing
Technology carries out heat pressure adhesive processing to pieces of cloth under pieces of cloth, stiffener, cap eyebrow on cap eyebrow；
(6) sizing fusion module：Sizing Heat sealing machine is combined using fully-automatic supersonic, and ultrasonic wave is carried out to crown, cap eyebrow, sweatband
Fusion；
(7) auxiliary material fuses module：Heat sealing machine is decorated using fully-automatic supersonic auxiliary material to carry out at ultrasonic wave fusion top clip, tail button
Reason.
2. a kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology according to claim 1,
It is characterized in that, it is mutually right by PLC and communication interface between the full-automation assembly line and fully-automatic supersonic Heat sealing machine
It connects.
3. a kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology according to claim 1,
It is characterized in that, the cut-parts module, pieces of cloth fusion module, LOGO make module, crown fusion module, cap eyebrow fusion module, determine
Type fuses module and auxiliary material fusion module is both provided with security protection enclosing, opposite by full-automatic assembly line between each module
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810305291.3A CN108514174A (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810305291.3A CN108514174A (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology |
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| Publication Number | Publication Date |
|---|---|
| CN108514174A true CN108514174A (en) | 2018-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810305291.3A Pending CN108514174A (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent flowing water technique being made tatting cap of ultrasonic wave fusion technology |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107048567A (en) * | 2017-03-05 | 2017-08-18 | 青岛前丰国际帽艺股份有限公司 | A kind of method of the wireless sewing tatting cap of use ultrasonic wave joint close fabrication techniques |
-
2018
- 2018-04-08 CN CN201810305291.3A patent/CN108514174A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107048567A (en) * | 2017-03-05 | 2017-08-18 | 青岛前丰国际帽艺股份有限公司 | A kind of method of the wireless sewing tatting cap of use ultrasonic wave joint close fabrication techniques |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180911 |
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| RJ01 | Rejection of invention patent application after publication |