CN108511194A - A kind of capacitor guide pin and manufacturing method - Google Patents

A kind of capacitor guide pin and manufacturing method Download PDF

Info

Publication number
CN108511194A
CN108511194A CN201810213112.3A CN201810213112A CN108511194A CN 108511194 A CN108511194 A CN 108511194A CN 201810213112 A CN201810213112 A CN 201810213112A CN 108511194 A CN108511194 A CN 108511194A
Authority
CN
China
Prior art keywords
flat
shaped head
cylinder
guide pin
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810213112.3A
Other languages
Chinese (zh)
Other versions
CN108511194B (en
Inventor
印斌
吴亮成
冯莉
孙书婷
田斌
杨国华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Nanming Electronics Co Ltd
Original Assignee
Nantong Nanming Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Nanming Electronics Co Ltd filed Critical Nantong Nanming Electronics Co Ltd
Priority to CN201810213112.3A priority Critical patent/CN108511194B/en
Publication of CN108511194A publication Critical patent/CN108511194A/en
Application granted granted Critical
Publication of CN108511194B publication Critical patent/CN108511194B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The present invention discloses a kind of capacitor guide pin and manufacturing method, it is made of aluminum steel and CP wire, a part of punch forming in the aluminum steel, form flat-shaped head, another part is cylinder, and cylinder is located on the cross central line on flat-shaped head, and intermediate location is formed between the flat-shaped head and cylinder, intermediate location is in side's R shapes;Flat-shaped head is arcuate structure;The cylinder of CP wire and aluminum steel is welded to connect, and solder joint between the two is in truncated cone-shaped structure;The front end face of CP wire is arc-shaped end face, and the half that radius is tinning steel-in-copper linear diameter.The intermediate location of the present invention is side's R shapes, and bending intensity is big, and damage and fracture bad phenomenon are also easy to produce in avoiding container from assembling;Flat-shaped head is arcuate structure, can reduce the internal probability for puncturing pole foil, improve product quality;Welding spot size and appearance can be well controlled, and avoid puncturing rubber or exposing phenomenon in aperture after being inserted into rubber stopper.

Description

A kind of capacitor guide pin and manufacturing method
Technical field
The present invention relates to capacitor parts technical fields, and in particular to a kind of capacitor guide pin and manufacturing method.
Background technology
Capacitor has two guide pins to draw as signal source in the application, and guide pin function is made of two parts, i.e., internal Connection and external connection.Guide pin material is made of two parts:Aluminum steel and CP wire, after being welded by arc welding, To last point of aluminum steel Pressing Deformation again, by mold obtain needed for shape and size, deformed part is in rectangular shape, another portion Divide not punching press, keeps cylindric.
Connection is shape after being wound with insulating paper after rectangular sheet shape is connect with capacitor pole foil cold compaction process inside guide pin At fuse;Guide pin external connection is mainly that CP wire passes through capacitor rubber consent hole, then is connect with circuit board.
Since same aluminum steel has Pressing Deformation and indeformable the two shape to occur, inside connection capacitor pole foil is wound into core After son, capacitor needs subsequent handling to be fitted into tubular aluminum hull, and in assembling process, CP wire stress is transmitted to aluminum steel Deformation and indeformable transition portion, the transition portion shape determine to be also easy to produce damage in stress intensity size and capacitor assembly Wound and fracture bad phenomenon(See Fig. 1);In addition, aluminum steel Pressing Deformation part and capacitor pole foil cold riveting, pole foil thickness only have 65- 104 μm, Pressing Deformation head is rectangle, and top easily punctures pole foil there are two wedge angle(See Fig. 1)
Pad is formed after CP wire section, one end and aluminum steel welding, spot size, appearance are by capacitor rubber Pore size and thickness limitation are filled in, since welding is welded under normal conditions, oxygen generates gas explosion at high temperature in air, and burst point is big Small, appearance is difficult to control, and causes to puncture rubber or exposing phenomenon in aperture after being inserted into rubber stopper(See Fig. 1);Other end tin-coated copper Steel clad wire is since notch is jagged and acute angle(See Fig. 2), after capacitor after process casing plastic casing pipe, end and capacitor phase Plastic casing pipe can be punctured cracking by mutual friction(See Fig. 1).
Invention content
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of capacitor guide pin and manufacturers Method.
To achieve the above object, the technical solution adopted by the present invention is:A kind of capacitor guide pin, respectively positive guide pin and Negative electrode guide needle, the anode guide pin is longer 5-8mm than negative electrode guide needle, and the anode guide pin is identical with the structure of negative electrode guide needle, and It is made of aluminum steel and CP wire, innovative point is:A part of punch forming in the aluminum steel, forms flat-shaped head, And thickness is 0.2-0.3mm, another part is cylinder, and a diameter of 1.0-2.5mm, and cylinder is located at the cross on flat-shaped head To on center line, intermediate location is formed between the flat-shaped head and cylinder, the intermediate location is in side's R shapes, and length is 1.0-1.3mm, maximum width 1.0-1.5mm;The flat-shaped head is arcuate structure;The CP wire and aluminum steel Cylinder is welded to connect, and solder joint between the two is in truncated cone-shaped structure;The front end face of the CP wire is arc-shaped End face, and the half that radius is tinning steel-in-copper linear diameter.
Further, the radius of the front end face on the flat-shaped head is the half of flat-shaped head width.
Further, the length of the solder joint is 0.5-0.8mm, and the outer diameter of solder joint is less than or equal to aluminum steel diameter.
Further include a kind of manufacturing method of the capacitor guide pin, innovative point is, sharp by punch forming, removal respectively Angle, welding and electrochemical deburring, are as follows:
Punch forming:A part of punch forming in aluminum steel forms flat-shaped head, and thickness is 0.2-0.3mm, and another part is not Punching press, is cylinder, and a diameter of 1.0-2.5mm, and cylinder is located on the cross central line on flat-shaped head 11, flat-shaped head Intermediate location is formed between cylinder, intermediate location is in side's R shapes, and length is 1.0-1.3mm, maximum width 1.0- 1.5mm;
Remove acute angle:Both ends wedge angle is removed using three knife molds to flat-shaped head, camber structure prevents wedge angle from puncturing internal poles Foil forms arcuate structure specifically, three knife molds are carried out while being cut off in punching press, to a plurality of edge waste squeezed out;
Welding:When CP wire is welded with aluminum steel, part uses abrupt release inert gas, release time welding in advance Preceding 0.5S, the 0.3S that is delayed after welding are closed, and weld interval 0.25-0.4S, welding temperature is 30-50 DEG C, the length of solder joint For 0.5-0.8mm, and the outer diameter of solder joint is less than or equal to 1 diameter of aluminum steel can reduce sky due to welding in an inert atmosphere Oxygen in gas effectively controls solder joint and splashes and irregular phenomenon, stomata is generated when reducing instantaneous high-temperature welding inside solder joint;
Electrochemical deburring:After the completion of welding, the front end face of CP wire will produce burr, and capacitor guide pin connects power supply hair Raw device, and being discharged twice the front end face of CP wire, and first time discharge voltage is 400V, time 0.2S, Second of discharge voltage is 200V, and time 0.1S ultimately forms arc-shaped end face.
With the above structure, the present invention has the beneficial effect that:
The configuration of the present invention is simple is reasonable, and technique is accurate, and intermediate location is side's R shapes, and bending intensity is big, can bear 90 ° of foldings three times It is curved, and 800g is loaded, damage and fracture bad phenomenon are also easy to produce in avoiding container from assembling;Flat-shaped head is arcuate structure, can The internal probability for puncturing pole foil is reduced, product quality is improved;Welding spot size and appearance can be well controlled, and avoid being inserted into Rubber or exposing phenomenon in aperture are punctured after rubber stopper;The front end face of CP wire is arc-shaped end face, can be in capacitance After device plastic casing pipe is not punctured in process assembly.
Description of the drawings
Fig. 1 is the structural schematic diagram of existing conventional capacitor guide pin;
Fig. 2 is the front end face structural schematic diagram of existing conventional capacitor guide pin;
Fig. 3 is the structural schematic diagram of the present invention;
Fig. 4 is the machining sketch chart on flat-shaped head in the present invention;
Fig. 5 is the machining sketch chart of arc-shaped end face in the present invention.
Reference sign:
1 aluminum steel, 11 flat-shaped heads, 12 cylinders, 13 intermediate locations, 2 CP wires, 21 arc-shaped end faces, 3 solder joints, 4 three Knife mold, 5 power source generators.
Specific implementation mode
The present invention will be further described below with reference to the drawings.
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with attached drawing and specific implementation Mode, the present invention will be described in further detail.It should be appreciated that the specific embodiments described herein are only explaining this Invention, is not intended to limit the present invention.
Embodiment 1
Referring to Fig. 3, a kind of capacitor guide pin, respectively positive guide pin and negative electrode guide needle, positive guide pin are longer 5- than negative electrode guide needle 8mm, positive guide pin are identical with the structure of negative electrode guide needle, and are made of aluminum steel 1 and CP wire 2, a part of in aluminum steel 1 Punch forming, forms flat-shaped head 11, and thickness is 0.2-0.3mm, and another part is cylinder 12, and a diameter of 1.0- 2.5mm, and cylinder 12 is located on the cross central line on flat-shaped head 11, and transition is formed between flat-shaped head 11 and cylinder 12 Position 13, intermediate location 13 is in side's R shapes, and length is 1.0-1.3mm, and maximum width 1.0-1.5mm, intermediate location 13 is side R shapes, bending intensity is big, can bear 90 ° of bendings three times, and load 800g, damage and fracture are also easy to produce in avoiding container from assembling Bad phenomenon;Flat-shaped head 11 is arcuate structure;CP wire 2 and the cylinder 12 of aluminum steel 1 are welded to connect, and the two it Between solder joint 3 be in truncated cone-shaped structure;The front end face of CP wire 2 is arc-shaped end face 21, and radius is tinning steel-in-copper The half of 2 diameter of line can not puncture plastic casing pipe after capacitor in process assembly.
Embodiment 2 improves product quality in order to reduce the internal probability for puncturing pole foil, and flat-shaped head 11 is arc Structure, the radius of the front end face on flat-shaped head 11 are the half of 11 width of flat-shaped head.
Embodiment 3 avoids piercing after being inserted into rubber stopper in order to which the size and appearance that enable solder joint 3 are well controlled The length of rubber or exposing phenomenon in holes diameter, solder joint 3 should control between 0.5-0.8mm, and the outer diameter of solder joint 3 is less than or equal to 1 diameter of aluminum steel..
Further include the manufacturing method of the capacitor guide pin, passes through punch forming, removal acute angle, welding and electrochemical unhairing respectively Thorn, is as follows:
Punch forming:A part of punch forming in aluminum steel forms flat-shaped head, and thickness is 0.2-0.3mm, and another part is not Punching press, is cylinder, and a diameter of 1.0-2.5mm, and cylinder is located on the cross central line on flat-shaped head 11, flat-shaped head Intermediate location is formed between cylinder, intermediate location is in side's R shapes, and length is 1.0-1.3mm, maximum width 1.0- 1.5mm(See Fig. 3);
Remove acute angle:Both ends wedge angle is removed using three knife molds 4 to flat-shaped head, camber structure prevents wedge angle from puncturing inside Pole foil forms arcuate structure specifically, three knife molds 4 are carried out while being cut off in punching press, to a plurality of edge waste squeezed out (See Fig. 4);
Welding:When CP wire is welded with aluminum steel, part uses abrupt release inert gas, release time welding in advance Preceding 0.5S, the 0.3S that is delayed after welding are closed, and weld interval 0.25-0.4S, temperature remains 30-50 DEG C when welding, solder joint Length be 0.5-0.8mm, and the outer diameter of solder joint be less than or equal to 1 diameter of aluminum steel(See Fig. 3), due to welding in an inert atmosphere It connects, the oxygen in air can be reduced, effectively control solder joint and splash and irregular phenomenon, reduce instantaneous high-temperature welding inside solder joint When generate stomata;
Electrochemical deburring:After the completion of welding, the front end face of CP wire will produce burr, and capacitor guide pin connects power supply hair Raw device 5, and being discharged twice the front end face of CP wire, and first time discharge voltage is 400V, time 0.2S, Second of discharge voltage is 200V, and time 0.1S ultimately forms arc-shaped end face(See Fig. 3, Fig. 5).
The above is merely illustrative of the technical solution of the present invention and unrestricted, and those of ordinary skill in the art are to this hair The other modifications or equivalent replacement that bright technical solution is made, as long as it does not depart from the spirit and scope of the technical scheme of the present invention, It is intended to be within the scope of the claims of the invention.

Claims (4)

1. a kind of capacitor guide pin, respectively positive guide pin and negative electrode guide needle, the anode guide pin is longer 5-8mm than negative electrode guide needle, The anode guide pin is identical with the structure of negative electrode guide needle, and is made of aluminum steel and CP wire, it is characterised in that:It is described A part of punch forming in aluminum steel forms flat-shaped head, and thickness is 0.2-0.3mm, and another part is cylinder, and a diameter of 1.0-2.5mm, and cylinder is located on the cross central line on flat-shaped head, and transition is formed between the flat-shaped head and cylinder Position, the intermediate location is in side's R shapes, and length is 1.0-1.3mm, maximum width 1.0-1.5mm;The flat-shaped head is Arcuate structure;The cylinder of the CP wire and aluminum steel is welded to connect, and solder joint between the two is in truncated cone-shaped structure; The front end face of the CP wire is arc-shaped end face, and the half that radius is tinning steel-in-copper linear diameter.
2. a kind of capacitor guide pin according to claim 1, it is characterised in that:The radius of the front end face on the flat-shaped head For the half of flat-shaped head width.
3. a kind of capacitor guide pin according to claim 1, it is characterised in that:The length of the solder joint is 0.5-0.8mm, And the outer diameter of solder joint is less than or equal to aluminum steel diameter.
4. a kind of manufacturing method of capacitor guide pin according to claim 1, which is characterized in that respectively by striking out Type, removal acute angle, welding and electrochemical deburring, are as follows:
Punch forming:A part of punch forming in aluminum steel forms flat-shaped head, and thickness is 0.2-0.3mm, and another part is not Punching press, is cylinder, and a diameter of 1.0-2.5mm, and cylinder is located on the cross central line on flat-shaped head 11, flat-shaped head Intermediate location is formed between cylinder, intermediate location is in side's R shapes, and length is 1.0-1.3mm, maximum width 1.0- 1.5mm;
Remove acute angle:Both ends wedge angle is removed using three knife molds to flat-shaped head, camber structure prevents wedge angle from puncturing internal poles Foil forms arcuate structure specifically, three knife molds are carried out while being cut off in punching press, to a plurality of edge waste squeezed out;
Welding:When CP wire is welded with aluminum steel, part uses abrupt release inert gas, release time welding in advance Preceding 0.5S, the 0.3S that is delayed after welding are closed, and weld interval 0.25-0.4S, welding temperature is 30-50 DEG C, the length of solder joint For 0.5-0.8mm, and the outer diameter of solder joint is less than or equal to 1 diameter of aluminum steel can reduce sky due to welding in an inert atmosphere Oxygen in gas effectively controls solder joint and splashes and irregular phenomenon, stomata is generated when reducing instantaneous high-temperature welding inside solder joint;
Electrochemical deburring:After the completion of welding, the front end face of CP wire will produce burr, and capacitor guide pin connects power supply hair Raw device, and being discharged twice the front end face of CP wire, and first time discharge voltage is 400V, time 0.2S, Second of discharge voltage is 200V, and time 0.1S ultimately forms arc-shaped end face.
CN201810213112.3A 2018-03-15 2018-03-15 Capacitor guide pin and manufacturing method thereof Active CN108511194B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810213112.3A CN108511194B (en) 2018-03-15 2018-03-15 Capacitor guide pin and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810213112.3A CN108511194B (en) 2018-03-15 2018-03-15 Capacitor guide pin and manufacturing method thereof

Publications (2)

Publication Number Publication Date
CN108511194A true CN108511194A (en) 2018-09-07
CN108511194B CN108511194B (en) 2024-04-09

Family

ID=63377361

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810213112.3A Active CN108511194B (en) 2018-03-15 2018-03-15 Capacitor guide pin and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN108511194B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110517890A (en) * 2019-08-27 2019-11-29 达州市金联富电子科技有限公司 A kind of capacitance guide needle, tail end system of processing and processing method
CN110853926A (en) * 2019-11-15 2020-02-28 安徽航睿电子科技有限公司 Aluminum electrolytic capacitor
CN112053850A (en) * 2020-10-12 2020-12-08 立敦电子科技(惠州)有限公司 Preparation method of miniature capacitor special-purpose shrinkage guide pin
CN118258816A (en) * 2024-05-29 2024-06-28 南通南平电子科技有限公司 Quality inspection method and system for rounded corner product vehicle-mounted capacitor guide pin

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011155279A (en) * 2011-03-14 2011-08-11 Elna Co Ltd Aluminum electrolytic capacitor
CN202120763U (en) * 2011-05-18 2012-01-18 丰宾电子(深圳)有限公司 Capacitor guide pin and aluminium electrolytic capacitor
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof
CN206961684U (en) * 2017-04-13 2018-02-02 东莞市日辉电子有限公司 A kind of novel aluminium electrolytic capacitor guide pin
CN208027911U (en) * 2018-03-15 2018-10-30 南通南铭电子有限公司 A kind of capacitor guide pin

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011155279A (en) * 2011-03-14 2011-08-11 Elna Co Ltd Aluminum electrolytic capacitor
CN202120763U (en) * 2011-05-18 2012-01-18 丰宾电子(深圳)有限公司 Capacitor guide pin and aluminium electrolytic capacitor
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof
CN206961684U (en) * 2017-04-13 2018-02-02 东莞市日辉电子有限公司 A kind of novel aluminium electrolytic capacitor guide pin
CN208027911U (en) * 2018-03-15 2018-10-30 南通南铭电子有限公司 A kind of capacitor guide pin

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110517890A (en) * 2019-08-27 2019-11-29 达州市金联富电子科技有限公司 A kind of capacitance guide needle, tail end system of processing and processing method
CN110517890B (en) * 2019-08-27 2024-09-06 达州市金联富电子科技有限公司 Capacitive guide pin, tail end processing system and processing method
CN110853926A (en) * 2019-11-15 2020-02-28 安徽航睿电子科技有限公司 Aluminum electrolytic capacitor
CN110853926B (en) * 2019-11-15 2022-08-19 益阳市宜兴电子有限公司 Aluminum electrolytic capacitor
CN112053850A (en) * 2020-10-12 2020-12-08 立敦电子科技(惠州)有限公司 Preparation method of miniature capacitor special-purpose shrinkage guide pin
CN112053850B (en) * 2020-10-12 2022-05-24 立敦电子科技(惠州)有限公司 Preparation method of special miniature-capacitor shrinkage guide pin
CN118258816A (en) * 2024-05-29 2024-06-28 南通南平电子科技有限公司 Quality inspection method and system for rounded corner product vehicle-mounted capacitor guide pin
CN118258816B (en) * 2024-05-29 2024-09-20 南通南平电子科技有限公司 Quality inspection method and system for rounded corner product vehicle-mounted capacitor guide pin

Also Published As

Publication number Publication date
CN108511194B (en) 2024-04-09

Similar Documents

Publication Publication Date Title
CN108511194A (en) A kind of capacitor guide pin and manufacturing method
CN107234329B (en) Method for welding tab of soft-packaged battery cell
CN201900377U (en) Trace-free spot welding device for white automobile body
CN105305128A (en) National standard plug support and manufacturing method thereof
CN208027911U (en) A kind of capacitor guide pin
CN201503882U (en) Battery anode spot welding-cutting connecting sheet
JP2016066583A (en) Square battery case for on-vehicle battery, and manufacturing method thereof
CN2884478Y (en) Gilled aluminium electrolysis capacity
CN107297567A (en) A kind of pumpback formula FSW welders
CN105428632A (en) Preparation method for high-porosity silver electrode
CN108890110A (en) A kind of resistance spot welding process improving Q&P steel welded joint quality
CN211387330U (en) Spot-bottom welding needle structure of cylindrical battery
CN201900194U (en) Novel die structure for necking pipe fittings
US11623297B2 (en) Indirect spot welding apparatus and welding method
CN202495821U (en) Motor insulation paper and motor
CN207183090U (en) A kind of skewed slot side guide pin
CN203265932U (en) Arc molybdenum plate and electrode component assembled thereby
CN206536124U (en) A kind of ultrasonic wave pierces through welding soldering tip
CN202207860U (en) Ultrasonic welding machine for aluminum resistors
CN101708518B (en) Novel deep stretching process of curved surface
CN220591945U (en) Laser welding device for aluminum foil
CN212552375U (en) Destressing collecting device for processing high-performance heat-resistant steel solid welding wire
CN203081560U (en) Punctured type main leaf of internal combustion engine radiator
CN220838536U (en) Welding structure, ultrasonic welding head and vehicle
CN210412365U (en) Forging forming punch with water gap

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant