Invention content
The purpose of the present invention is to provide a kind of using flexible higher, reliable early warning and Portable durable can be carried out in advance
Intelligent fuse, and provide a kind of method preparing this kind of intelligent fuse fusing core.
A kind of intelligent early-warning fuse comprising fusing core, electrode and shell, fusing core are set in shell, electrode one
End is electrically connected across shell with fusing core, and the electrode other end is arranged in hull outside, and fuse further includes fusing precaution device, temperature
Sensor and current sensor, the temperature sensor are set to the fusing wicking surface, with real time monitoring fusing wicking surface temperature
Degree variation, current sensor are set to hull outside or inside, are electrically connected with electrode, for being read in real time through fuse
Current value, temperature sensor, which will measure obtained temperature value, current sensor and will measure obtained current value, to be respectively transmitted to setting
The fusing precaution device in hull outside is set, the fusing precaution device is according to the temperature value and current value received and preset fuse
Early warning temperature value and fuse early warning current value are compared, when any one of the above-mentioned temperature value received and current value number
When value is more than preset early warning temperature value or early warning current value, fusing precaution device sends out early warning;
The fusing core be can be with the fusing core of temperature indicating comprising fusing ontology and coated in fusing body surface it is reversible
Temperature indicating layer, when the body surface temperature that fuses is greater than or equal to reversible temperature indicating layer discoloring temperature, coated in fusing body surface
Reversible temperature indicating layer color changes, when the body surface temperature that fuses is less than reversible temperature indicating layer discoloring temperature, coated in fusing
The temperature indicating layer color of body surface reverts to original color, and the reversible temperature indicating layer discoloring temperature is molten less than fuse burned-out core
Disconnected temperature;
The shell includes substrate and gets stuck with what substrate was detachably connected, and substrate is made of high temperature ceramic material, uses
In one end of support fusing core and the electrode being inserted into shell, get stuck including the observation portion being made of transparent plastic.
Preferably, the reversible temperature indicating layer includes the reversible temperature indicating sublayer of multistage axially arranged successively along fusing ontology, often
The reversible temperature indicating sublayer of section is coated in fusing body surface by a kind of reversible thermocoating and is formed, and different reversible temperature indicating sublayers correspond to not
Same reversible thermocoating, when the body surface temperature that fuses is higher than the discoloring temperature corresponding to the reversible temperature indicating sublayer, this can
Inverse temperature indicating sublayer color changes, when fuse-link surface temperature is less than discoloring temperature corresponding to the reversible temperature indicating sublayer,
The reversible temperature indicating sublayer color reverts to color before discoloration, and the discoloring temperature corresponding to different reversible temperature indicating sublayers is different, respectively may be used
Color before inverse temperature indicating sublayer changes colour is mutually different, and the color after each reversible temperature indicating sublayer changes colour is different, respectively may be used
There is no overlapping between inverse temperature indicating sublayer.
Preferably, all transparent observing portions of getting stuck.
Preferably, described to get stuck including interconnecting piece and the observation portion, the observation portion and the interconnecting piece are with the side of clamping
Formula composition gets stuck, and the interconnecting piece is detachably connected with the substrate, and the interconnecting piece is constituted for lightening fire resistant material, described
Observation portion is set to case top face fusing body position, and the observation portion is made of transparent high temperature resistant plastics.
Preferably, holding tank is additionally provided on the shell, holding tank is for storing backup fuse core.
Preferably, described get stuck is got stuck for square, and the holding tank is set to the side of getting stuck.
Preferably, it is provided with different screens in the holding tank, the fusing core for storing different size.
Preferably, the fusing core is to be detachably connected with the electrode.
Preferably, the fusing core is that clamping connects with the electrode.
A kind of preparation method of early warning fuse burned-out core, includes the following steps:
Step 1: cutting fusing ontology
The metal fusing ontology for meeting fuse type that a segment length is L is cut, is placed in coating equipment, for follow-up
Coating to the ontology that fuses after cutting;
Step 2: allotment N group reversible thermocoatings, wherein N is positive integer, N >=2;
(1) coloring oil paint, the first reversible temperature indicating material mixed diluting are deployed into the first reversible thermocoating;
(2) utilize same method, prepare respectively the second reversible thermocoating ..., N reversible thermocoatings;
Step 3: coating thermo-color, forms reversible temperature indicating layer
It is the first reversible thermocoating of M, the second reversible temperature indicating painting along the axial coated length successively of fusing ontology
Material ..., N reversible thermocoatings, after dry drying, be respectively formed the first reversible temperature indicating sublayer, the second reversible temperature indicating
Layer ..., the reversible temperature indicating sublayers of N, and then form reversible temperature indicating layer;Wherein first reversible temperature indicating sublayer is in fusing body surface
Temperature becomes the first color when being higher than the first temperature, restores original face again when the body surface temperature that fuses is less than the first temperature
Color;Second reversible temperature indicating sublayer becomes second of color when the body surface temperature that fuses is higher than second temperature, in fusing ontology
Surface temperature restores original color ... ... again when being less than second temperature, the reversible temperature indicating sublayers of N are high in fusing body surface temperature
Become N kind colors when N temperature, restores original color again when the body surface temperature that fuses is less than N temperature;Wherein
One temperature is less than fusing ontology fusing-off temperature less than second temperature, second temperature less than third temperature ..., N temperature, each
Reversible temperature indicating sublayer does not cover mutually;
Step 4: assembling forms fuse burned-out core
After the fusing ontology drying of the good reversible temperature indicating layer of coating, connection terminal is set at fusing ontology both ends, assembles shape
At fuse burned-out core.
Preferably, the step 2 is specially to allocate two groups or three groups of reversible thermocoatings, is formed and is coated with two groups or three
The fuse burned-out core of the reversible temperature indicating sublayer of group.
Preferably, the temperature gap between first temperature and the second temperature, the second temperature and third temperature
Temperature gap between degree ..., the temperature gap between N-1 temperature and N temperature be not less than 30 DEG C.
Advantageous effects:Intelligent early-warning fuse provided by the invention, simultaneously by monitoring multiple parameters come to protecting
Dangerous silk is monitored and early warning, by monitoring fuse the temperature of core, fuse by electric current and pass through observation and fuse core table
The color change of the temperature indicating layer in face completes the early warning that may be fused to fuse, and then carries out related preparation in advance;It will
Shell is detachable to be arranged and by the detachable setting of fuse core and electrode, only can both continue to make by replacement fusing core
With having saved use cost.Different size fusing core is stored by the way that holding tank is arranged simultaneously, also improve fuse uses spirit
Activity.By using the detachable combination of ceramic material and transparent plastic, can be protected again while the weight for alleviating shell
Demonstrate,prove its high-temperature stability and reliability.The preparation method of fuse burned-out core provided by the invention can be shown by coating multistage
Warm sublayer is carried out and is adjusted in advance to facilitate personnel to pay close attention to fuse operating temperature in real time by observing color change.
Specific implementation mode:
For the ease of the understanding of those skilled in the art, the present invention is made further with reference to embodiment and attached drawing
Bright, the content that embodiment refers to not is limitation of the invention.The present invention is described in detail below in conjunction with attached drawing.
Reference explanation book attached drawing Fig. 1-Fig. 3, the present invention provides a kind of intelligent early-warning fuses comprising fusing core 1, electricity
Pole 2 and shell 3, fusing core are set in shell, and there are two the tools of electrode 2, are electrically connected respectively with the both ends of fusing core, each electrode
2 one end passes through shell to be electrically connected with fusing core 1, and 2 other end of electrode is arranged outside shell 3, and fuse further includes having fusing
Precaution device 4, temperature sensor 5 and current sensor 6 (or the conventional currents such as galvanometer readout equipment or current measure device or
Current sensing device), temperature sensor 5 is set to the real time monitoring fuse-link surface temperature variation of fuse-link surface, current sense
Device 6 is set to inside or outside shell 3, and (series connection) is electrically connected with electrode 2, for reading the electric current by fuse in real time
Value, temperature sensor 5 pass obtained current value is measured the temperature value of measurement, current sensor 6 (such as galvanometer 6) respectively
The fusing precaution device 4 being arranged in hull outside is given, the fusing precaution device 4 is according to the temperature value and current value received and presets
Fuse early warning temperature value and fuse early warning current value be compared, when in the above-mentioned temperature value and current value received appoint
When meaning one is more than corresponding preset fuse early warning temperature value or preset fuse early warning current value, fusing precaution device is sent out
Early warning, alarm mode can be sound early warning, warning lamp early warning or the early warning of other usual ways;Temperature sensor, electric current pass
It can be connected by connection or wireless communication mode between sensor and fusing precaution device, to carry out signal transmission;
As further optimization, the fusing precaution device, which is arranged, to be easy to know the position of alarm signal in operating personnel,
Carried out data transmission with wireless communication mode between fusing precaution device and temperature sensor or current sensor.
The fusing core 1 be can be with the fusing core 1 of temperature indicating comprising fusing ontology and coated in fusing body surface can
Inverse temperature indicating layer, when the body surface temperature that fuses is greater than or equal to reversible temperature indicating layer discoloring temperature, coated in fusing body surface
Temperature indicating layer color change, when fuse body surface temperature be less than reversible temperature indicating layer discoloring temperature when, coated in fusing this
The temperature indicating layer color in body surface face restores original color, and the reversible temperature indicating layer discoloring temperature is less than the fusing temperature of fuse burned-out core
Degree;
The shell 3 includes substrate 10 and gets stuck 11 with what substrate was detachably connected, and substrate 10 is by high temperature ceramic material
Be made, be used to support fusing core 1 and electrode 2 be inserted into shell in one end, get stuck 11 include transparent plastic made of observation portion 12.
As an implementation, 11 all observation portions of getting stuck, are all made of transparent plastic, in this way can be
Ensure that fuse shell can be under the premise of high temperature resistant, the weight of the reduction fuse shell of maximum possible improves fuse
Using portability, the color change of the fusing core in shell can also be more easily observed.
As alternative preferred embodiment, it is described get stuck 11 include interconnecting piece and the observation portion, the observation portion and
The interconnecting piece is constituted with snap fit to get stuck, and the interconnecting piece is detachably connected with substrate, and the interconnecting piece is by the resistance to height of lightweight
Adiabator is constituted, and the observation portion is set to case top face fusing core position, observes the face of fusing core in time convenient for personnel
Color change, the observation portion are made of transparent high temperature resistant plastics.
As the embodiment advanced optimized, holding tank is additionally provided on the shell, holding tank is spare molten for storing
Disconnected core is especially advantageous for the use of family or workshop in this manner it is possible to further promote the using flexible of fuse,
When fuse burned-out core fuses, it is only necessary to timely replace fusing core, so that it may which, to meet the normal use of fuse, this was both saved
The use cost of fuse, and production efficiency can be improved, it saves and replaces fuse time.
As a preferred embodiment, the holding tank is set on the observation portion or the interconnecting piece, the setting of holding tank
Position specifically can use object and application environment flexibly to adjust according to fuse.
As a preferred embodiment, it is provided with different screens in the holding tank, the fusing core for storing different size.
When bearing power changes, the specification of fuse can be flexibly adjusted under the premise of not influencing safety according to use demand,
To improve using flexible.
Preferred embodiment, the temperature indicating layer include the multiple reversible temperature indicating sublayers axially arranged successively along fusing ontology,
Each reversible temperature indicating sublayer is coated in fusing body surface by a kind of reversible thermocoating and is formed, and different reversible temperature indicating sublayers correspond to
Different reversible thermocoating, when fusing body surface temperature is greater than or equal to the discoloring temperature corresponding to the reversible temperature indicating sublayer
When, which changes, when fuse-link surface temperature is less than the discoloration corresponding to the reversible temperature indicating sublayer
When temperature, which reverts to color before discoloration, and the discoloring temperature corresponding to different reversible temperature indicating sublayers is not
Together, the color before each reversible temperature indicating sublayer changes colour is mutually different, each reversible temperature indicating sublayer change colour after color not
Together, there is no overlapping between each reversible temperature indicating sublayer.The reversible temperature indicating layer being arranged in this way can facilitate personnel to occur in fuse
The working condition of fuse can be known by the color change of observation fusing wicking surface before fusing, to what may be occurred
Prevention preparation is carried out in blown fuse in advance, and then improves working efficiency, avoids unnecessary economic loss.The temperature indicating
Material is reversible temperature indicating material, and then reversible temperature indicating layer can be made to reuse its metachromatic principle and come mostly pre-warning signal, energy
Enough uses repeatedly.
Embodiment as a further preference is covered in the reversible temperature indicating sublayer of the reversible temperature indicating layer of composition on fusing ontology
Quantity is two, and when the body surface temperature that fuses is greater than or equal to the first discoloring temperature, color changes the first reversible temperature indicating sublayer
Become the first color;Second reversible temperature indicating sublayer is when the body surface temperature that fuses is greater than or equal to the second discoloring temperature, color
Change into the second color;First color is different from the second color, and the first discoloring temperature is less than the second discoloring temperature, it is preferred that the
One discoloring temperature and the second discoloring temperature difference >=30 DEG C.
Embodiment as a further preference is covered in the reversible temperature indicating sublayer of the reversible temperature indicating layer of composition on fusing ontology
Quantity is three, and when the body surface temperature that fuses is greater than or equal to the first discoloring temperature, color changes the first reversible temperature indicating sublayer 7
Become the first color;Second reversible temperature indicating sublayer 8 is when the body surface temperature that fuses is greater than or equal to the second discoloring temperature, color
Change into the second color;The reversible temperature indicating sublayer 9 of third is when the body surface temperature that fuses is greater than or equal to the second discoloring temperature, face
Color changes into third color;First color, the second color, the mutually different color of third color, the first discoloring temperature are less than second and become
Color temperature, the second discoloring temperature are less than third discoloring temperature, it is preferred that the first discoloring temperature, the second discoloring temperature, third discoloration
Difference between temperature >=30 DEG C.
Further, the fusing core and the electrode are to be detachably connected, and then be convenient for changing fusing core, save at
This.
A kind of preparation method of the fusing core of previously described intelligent early-warning fuse, includes the following steps:
Step 1: cutting fusing ontology
The metal fusing ontology for meeting fuse type that a segment length is L is cut, is placed in coating equipment, for follow-up
To cutting the coating of fuse-link;
Step 2: allotment N group reversible thermocoatings, wherein N is positive integer, N >=2;
(1) coloring oil paint, the first reversible temperature indicating material mixed diluting are deployed into the first reversible thermocoating;
(2) utilize same method, prepare respectively the second reversible thermocoating ..., N reversible thermocoatings.
Step 3: coating thermo-color, forms temperature indicating layer
It is the first reversible thermocoating of M, the second reversible temperature indicating painting along the axial coated length successively of fusing ontology
Material ..., N reversible thermocoatings, formed the first reversible temperature indicating sublayer, the second reversible temperature indicating sublayer ..., N is reversible shows
Warm sublayer, and then temperature indicating layer is formed, wherein the first reversible temperature indicating sublayer is higher than the first temperature time-varying in fusing body surface temperature
At the first color, restore original color again when the body surface temperature that fuses is less than the first temperature;Second reversible temperature indicating sublayer
Become second of color when the body surface temperature that fuses is higher than second temperature, is less than second temperature in fusing body surface temperature
When restore original color ... ... again, the reversible temperature indicating sublayers of N become N kinds when the body surface temperature that fuses is higher than N temperature
Color restores original color again when the body surface temperature that fuses is less than N temperature;Wherein the first temperature less than second temperature,
Second temperature less than third temperature ..., N temperature less than fusing ontology fusing-off temperature, do not cover mutually by each reversible temperature indicating sublayer
Lid;
Step 4: assembling forms fuse burned-out core
By after the fusing ontology drying for having coated temperature indicating sublayer, connection terminal is set at fusing ontology both ends, assembling is formed
Fuse burned-out core.
As a preferred embodiment, two groups or three groups of reversible thermocoatings are allocated, prepare to be formed coated with two by above-mentioned steps
The fuse burned-out core of group or three groups of reversible temperature indicating layers.
As a preferred embodiment, N temperature is less than fusing ontology fusing-off temperature, and the two difference is W, wherein 2 DEG C≤W≤
10℃。
As alternate embodiments, the length of each reversible temperature indicating sublayer can be different, can also be identical.
As alternate embodiments, reversible temperature indicating layer can also be only made of one section of reversible temperature indicating sublayer, i.e. N=1;
Further, the thermo-color is organic reversible thermocoating or inorganic reversible thermocoating.
The above is only present pre-ferred embodiments, is not intended to limit the present invention in any form, although
The present invention is disclosed as above with preferred embodiment, and however, it is not intended to limit the invention, any person skilled in the art,
It does not depart within the scope of technical solution of the present invention, when the technology contents using the disclosure above make a little change or are modified to equivalent change
The equivalent embodiment of change, as long as being without departing from technical solution of the present invention content, technology refers to above example according to the present invention
Made by any simple modification, equivalent change and modification, belong in the range of technical solution of the present invention.