CN108507819B - Mechanical micro-sample rapid sampling mechanism - Google Patents
Mechanical micro-sample rapid sampling mechanism Download PDFInfo
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- CN108507819B CN108507819B CN201810523489.9A CN201810523489A CN108507819B CN 108507819 B CN108507819 B CN 108507819B CN 201810523489 A CN201810523489 A CN 201810523489A CN 108507819 B CN108507819 B CN 108507819B
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- sampling
- rotating motor
- cutter
- unit
- swing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
- G01N1/08—Devices for withdrawing samples in the solid state, e.g. by cutting involving an extracting tool, e.g. core bit
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention relates to a mechanical micro-sample rapid sampling mechanism, which comprises: base: the top is provided with a horizontal rotating shaft; a cutter unit: the sampling device comprises a rotating motor and a sampling cutter connected with the rotating motor, wherein the rotating motor is rotationally connected with a horizontal rotating shaft; a swing unit: and the upper end of the rotating motor is connected with the upper end of the rotating motor and is used for driving the rotating motor to swing around the horizontal rotating shaft. Compared with the prior art, the invention can realize high-efficiency digging of button or spherical crown type materials.
Description
Technical Field
The invention relates to the technical field of pressure container inspection, in particular to a mechanical micro-sample rapid sampling mechanism.
Background
In the petrochemical industry, the electric power industry and other industries of China, a plurality of pressure pipelines and other equipment which are in service in severe environment exist, the equipment runs under the conditions of high temperature, high pressure, hydrogen corrosion and the like for a long time, and the service environment is very severe. In order to ensure the safety in the service life, the pressure equipment is usually designed by adopting a higher safety factor and reserving a larger safety margin so as to improve the safety. The requirements of economy and safety are comprehensively considered, and people hope to timely and accurately obtain the mechanical property of the equipment on the premise of not influencing the service of the equipment so as to timely evaluate the performance degradation condition of the equipment. The small impact rod test or the hydraulic bulging test can realize the timely evaluation of the mechanical property of the equipment without influencing the requirement of continuous service.
However, no special non-destructive or micro-destructive quick sampling device exists at present, so that the sample required by a small punch test or a hydraulic bulge test is difficult to obtain.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a mechanical micro-sample rapid sampling mechanism.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a quick sampling mechanism of mechanical type micro-sample, this sampling mechanism includes:
base: the top is provided with a horizontal rotating shaft;
a cutter unit: the sampling device comprises a rotating motor and a sampling cutter connected with the rotating motor, wherein the rotating motor is rotationally connected with a horizontal rotating shaft;
a swing unit: and the upper end of the rotating motor is connected with the upper end of the rotating motor and is used for driving the rotating motor to swing around the horizontal rotating shaft.
Fix the base for the sample cutter contacts with the equipment of treating the sample, through the swing of the whole cutter unit of swing unit drive, then through the precession downwards of cutter unit self, and two kinds of motion trails combine together, thereby surely get the micro-sample on treating the sampling equipment.
The swing unit comprises a box body, a main shaft fixedly arranged in the box body, a driving motor arranged at one end of the main shaft, a swing rod fixedly arranged at the other end of the main shaft at the bottom end, and a ferrule connected with the top end of the swing rod through a connecting unit, wherein the ferrule is sleeved at the upper end of the rotating motor.
The box body comprises an openable base and an upper cover.
The connecting unit comprises a connecting rod vertically fixed at the top end of the swing rod and a transmission rod unit rotatably connected to one end of the connecting rod, and the transmission rod unit comprises a plurality of transmission rods which are sequentially connected in a shaft mode. The adoption of the transmission of a plurality of connecting rods can ensure that the cutter can ensure the centering performance of cutting and sampling and the thickness and the diameter of a cut sample by taking the center of the rotating shaft of the base as a cutting center in the process of swinging and cutting. The single-rod rigid connecting ring is selected, so that the rigid contact abrasion between the connecting ring at the top end of the swing rod and the rotating motor is reduced, and the situation that the excessive force is applied to the rotating shaft to cause the deviation in the direction perpendicular to the rotating shaft of the rotating motor and influence the shape of a cut sample is avoided.
The number of the transmission rods is 2 or 3.
The middle part of the rotating motor is sleeved with a fixed hoop frame, and the hoop frame is rotatably connected with the horizontal rotating shaft.
The sampling cutter is a hemispherical or semi-ellipsoidal bowl-shaped cutting cutter.
Compared with the prior art, the beneficial effects of the invention are embodied in the following aspects:
(1) the whole cutter unit is driven to swing through the swing unit, and then the two motion tracks are combined through the downward precession of the cutter unit, so that a micro sample is cut on the device to be sampled, and the device has a compact structure, is convenient to mount, is practical and effective, and has reliable performance;
(2) the connecting unit is formed by the transmission rods, so that the centering performance of the cutter during cutting is guaranteed, the blade part of the cutter is guaranteed to effectively cut a sample, and the phenomenon of cutter clamping during cutting is prevented; meanwhile, the stability of the size, shape and thickness of the sample is ensured, and the cut surface of the sample taken out is smooth.
Drawings
FIG. 1 is a schematic diagram of the connection of the present invention.
Wherein, 1 is a base, 2 is a main shaft, 3 is an upper cover, 4 is a swing rod, 5 is a connecting unit, 51 is a connecting rod, 52 is a transmission rod, 6 is a rotating motor, 7 is a ferrule, 8 is a hoop frame, 9 is a base, 91 is a rotating shaft, and 10 is a sampling cutter.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
Example 1
A mechanical micro-sample rapid sampling mechanism is structurally shown in figure 1 and comprises:
a base 9: the top is provided with a horizontal rotating shaft 91;
the cutter unit 5: the device comprises a rotating motor 6 and a sampling cutter 10 connected with the rotating motor 6, wherein a hoop frame 8 is fixedly arranged in the middle of the rotating motor 6 and is rotationally connected with a horizontal rotating shaft 91 through the hoop frame 8;
a swing unit: the device comprises a box body consisting of a base 1 and an upper cover 3, a main shaft 2 fixedly arranged in the box body, a driving motor (not shown in the figure) arranged at one end of the main shaft 2, a swing rod 4 fixedly arranged at the other end of the main shaft 2 at the bottom end, and a ferrule 7 connected with the top end of the swing rod 4 through a connecting unit 5, wherein the ferrule 7 is sleeved at the upper end of a rotating motor 6.
The connecting unit 5 comprises a connecting rod 51 vertically fixed at the top end of the swing rod 4 and a transmission rod unit rotatably connected to one end of the connecting rod 51, and the transmission rod unit comprises two transmission rods 52 which are sequentially connected in a shaft mode.
The sampling tool 10 is a semi-ellipsoidal bowl-shaped cutting tool.
When cutting is started, firstly, the rotating motor 6 and the hoop frame 8 are tightly matched in the rotating shaft 91 of the base 9 and are in a vertical position, and the sampling cutter 10 is driven by the rotating motor 6 to rotate at a high speed. The driving motor drives the main shaft 2 to rotate, so that the rotating motor 6 is driven to slowly swing through the swing rod 5, the connecting unit 5 and the ferrule 7, and the sampling cutter 10 slowly excavates and picks up materials. Thereby scooping out the material.
Claims (5)
1. The utility model provides a quick sampling mechanism of mechanical type micro-sample which characterized in that, this sampling mechanism includes:
base: the top of the horizontal rotating shaft is provided with a horizontal rotating shaft for connecting a driving motor in the horizontal direction and transmitting power;
a cutter unit: the sampling device comprises a sampling cutter and a rotating motor for driving the cutter, wherein the rotating motor is rotationally connected with a horizontal rotating shaft;
a swing unit: the swing box is used for driving the rotating motor to swing around the horizontal rotating shaft and comprises a box body, a main shaft fixedly arranged in the box body, a driving motor arranged at one end of the main shaft, a swing rod fixedly arranged at the other end of the main shaft at the bottom end, and a ferrule connected with the top end of the swing rod through a connecting unit, wherein the ferrule is sleeved at the upper end of the rotating motor;
the connecting unit comprises a connecting rod vertically fixed at the top end of the swing rod and a transmission rod unit rotatably connected to one end of the connecting rod, the transmission rod unit comprises a plurality of transmission rods sequentially connected in a shaft mode, and the transmission rod unit is connected with the ferrule in a shaft mode.
2. The mechanical micro-specimen rapid sampling mechanism of claim 1, wherein the cartridge comprises an openable base and a cover.
3. The mechanical micro-sampling rapid sampling mechanism according to claim 1, wherein the number of the transmission rods is 2 or 3.
4. The mechanical micro-sampling rapid sampling mechanism of claim 1, wherein a fixed hoop is sleeved in the middle of the rotating motor, and the hoop is rotatably connected with the horizontal rotating shaft.
5. The mechanical micro-sampling rapid sampling mechanism of claim 1, wherein the sampling cutter is a bowl-shaped cutting cutter of a hemispherical or semi-ellipsoidal shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810523489.9A CN108507819B (en) | 2018-05-28 | 2018-05-28 | Mechanical micro-sample rapid sampling mechanism |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810523489.9A CN108507819B (en) | 2018-05-28 | 2018-05-28 | Mechanical micro-sample rapid sampling mechanism |
Publications (2)
Publication Number | Publication Date |
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CN108507819A CN108507819A (en) | 2018-09-07 |
CN108507819B true CN108507819B (en) | 2021-09-17 |
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Family Applications (1)
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CN201810523489.9A Expired - Fee Related CN108507819B (en) | 2018-05-28 | 2018-05-28 | Mechanical micro-sample rapid sampling mechanism |
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2018
- 2018-05-28 CN CN201810523489.9A patent/CN108507819B/en not_active Expired - Fee Related
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