CN108504062A - Halogen-free flame retardant PC/ABS composite material and products thereof - Google Patents

Halogen-free flame retardant PC/ABS composite material and products thereof Download PDF

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Publication number
CN108504062A
CN108504062A CN201710110605.XA CN201710110605A CN108504062A CN 108504062 A CN108504062 A CN 108504062A CN 201710110605 A CN201710110605 A CN 201710110605A CN 108504062 A CN108504062 A CN 108504062A
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Prior art keywords
flame retardant
halogen
composite material
retardant
abs composite
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CN201710110605.XA
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CN108504062B (en
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马海丰
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Mitac Precision Technology Kunshan Ltd
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Mitac Precision Technology Kunshan Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to technical field of polymer materials, specifically a kind of halogen-free flame retardant PC/ABS composite material and products thereof.Halogen-free flame retardant PC/the ABS composite material, including component:PC resin, ABS resin, toughener, fire retardant, inorganic filler, wherein the fire retardant is at least two in phosphate flame retardant, organic silicon fibre retardant and hypophosphite fire retardant.Halogen-free flame retardant PC/ABS composite material of the present invention by the way that the fire retardant of compounding is added not only there is excellent mechanical property, notch impact strength can reach 14KJ/m2, elongation at break reaches 15% or more, and flame retardant rating can reach 0 grades of 1.0mm V or more simultaneously.

Description

Halogen-free flame retardant PC/ABS composite material and products thereof
【Technical field】
The present invention relates to technical field of polymer materials, specifically a kind of halogen-free flame retardant PC/ABS composite material and its Product.
【Background technology】
PC/ABS composite materials are widely used in the fields such as household electrical appliance, automobile, have easy processing molding, physical property adjustable The advantages that range is wide.
In high performance PC/ABS composite materials, usual glue class toughener additive amount is more, but ABS belongs to easy fuel wood The addition of material, toughener makes original resistance to fire-retardant PC/ABS be more difficult to reach higher flame retardant rating, thus needs in PC/ABS It is middle that a large amount of fire retardant is added, but can make load heat distortion temperature (HDT), notch impact strength and elongation at break instead in this way It reduces.
In view of this, it is really necessary to develop a kind of halogen-free flame retardant PC/ABS composite material, to solve PC/ in the prior art The flame retardant property of ABS composite material and mechanical property cannot be balanced problem.
【Invention content】
Therefore, the purpose of the present invention is to provide a kind of halogen-free flame retardant PC/ABS composite materials, not only have excellent fire-retardant Performance, and high mechanical properties.
In order to achieve the above object, halogen-free flame retardant PC/ABS composite material of the invention, indicates in parts by weight, packet It includes:
Wherein, the fire retardant is at least two in phosphate flame retardant, organic silicon fibre retardant and hypophosphite fire retardant Kind.
Optionally, the PC resin is bisphenol A polycarbonate, polyester-type makrolon, silicone-polycarbonate, ring At least one of the high temperature resistant makrolon that hexane bisphenol A polycarbonate, bis-phenol TMC are synthesized.
Optionally, in 300 DEG C of temperature, heavy burden 1.2Kg, the melt mass flow rate of the PC is 3-60g/10min Between.
Optionally, the toughener is crosslinked methyl acrylate-methyl methyl acrylate toughener, butadiene-benzene At least one of ethylene methyl methacrylate toughener, organic silicon rubber-methyl methacrylate toughener.
Optionally, the additive amount of the phosphate flame retardant is 5-15 parts, and the additive amount of organic silicon fibre retardant is 0.1-1 Part, the additive amount of hypophosphite fire retardant is 0.2-2 parts.
Optionally, the phosphate flame retardant is 1,3 phenylene phosphoric acid (2,6- tolyl) four esters, tetraphenyl bisphenol A bis- Phosphate or tetraphenyl resorcinol diphosphate, the silicone flame retardant are crosslinked dimethyl silicone polymer or hydroxyl Phenyl silane, the hypophosphite fire retardant are vinyl hypophosphites.
Optionally, the inorganic filler be wollastonite, barium sulfate, calcium carbonate, talcum powder, silica, glass microballoon or At least one of montmorillonite.
Optionally, the halogen-free flame retardant PC/ABS composite material further includes anti-dripping agent, antistatic agent, antiseptic, purple At least one of ultraviolet absorbers, releasing agent and colorant.
In addition, the present invention also provides a kind of product, for the production generated after halogen-free flame retardant PC/ABS composite material molding Product.
Optionally, the products application is in household electrical appliance or automotive field.
Compared to the prior art, halogen-free flame retardant PC/ABS composite material of the invention, by the way that the fire retardant of compounding is added, no Only there is excellent mechanical property, notch impact strength can reach 14KJ/m2, elongation at break reaches 15% or more, and same When flame retardant rating can reach 1.0mm V-0 grades or more.
【Specific implementation mode】
Halogen-free flame retardant PC/ABS composite material of the present invention, indicates in parts by weight, including:
40-80 parts of PC resin, the PC resin are bisphenol A polycarbonate, polyester-type makrolon, the poly- carbon of organosilicon- At least one of the high temperature resistant makrolon that acid esters, hexamethylene bisphenol A polycarbonate, bis-phenol TMC are synthesized, in temperature 300 DEG C, heavy burden 1.2Kg when, the melt mass flow rate of the PC is between 3-60g/10min;
5-50 parts of ABS resin;
Toughener, that is, 3-10 parts, the toughener is crosslinked methyl acrylate-methyl methyl acrylate toughener, fourth In styrene-methyl methacrylate toughener (MBS), organic silicon rubber-methyl methacrylate toughener at least One kind, when adding 15 parts of inorganic fillers in PC/ABS composite materials, the toughener of 5 parts of addition can make lacking for composite material Mouth impact strength can reach 14KJ/m2More than, elongation at break reaches 15% or more;
5.5-18 parts of fire retardant, the fire retardant are phosphate flame retardant, organic silicon fibre retardant and hypophosphite fire retardant In at least two;The additive amount of the phosphate flame retardant is 5-15 parts, and the additive amount of organic silicon fibre retardant is 0.1-1 parts, The additive amount of hypophosphite fire retardant is 0.2-2 parts;The phosphate flame retardant can be 1,3 phenylene phosphoric acid (2,6- tolyls) Four esters, tetraphenyl diphenol A diphosphonate (BDP) and its derivative flame retardant, tetraphenyl resorcinol diphosphate (RDP) and its Derivative flame retardant;The silicone flame retardant can be crosslinked dimethyl silicone polymer (PDMS), the resistance of hydroxy phenyl silane Agent etc. is fired, the hypophosphite fire retardant can be vinyl hypophosphites etc..
5-25 parts of inorganic filler, the inorganic filler are wollastonite, barium sulfate, calcium carbonate, talcum powder, silica, glass At least one of glass microballon or montmorillonite.
Wherein, functional composite material in order to obtain, under the premise of not influencing functional effect, the halogen-free flame retardant PC/ ABS composite material further include in anti-dripping agent, antistatic agent, antiseptic, ultra-violet absorber, releasing agent and colorant extremely Few one kind.
To have further understanding to the purpose of the present invention, effect and technological means, such as in conjunction with specific embodiment explanation Under.
Embodiment 1
Weigh each component of corresponding weight;Then, each component is stirred using uniaxial agitator;Said mixture is distinguished Melting extrusion in double screw extruder is added to be granulated.
Embodiment 2
Weigh each component of corresponding weight;Then, each component is stirred using uniaxial agitator;Said mixture is distinguished Melting extrusion in double screw extruder is added to be granulated.
Comparative example 1
Weigh each component of corresponding weight;Then, each component is stirred using uniaxial agitator;Said mixture is distinguished Melting extrusion in double screw extruder is added to be granulated.
Comparative example 2
Weigh each component of corresponding weight;Weigh each component of corresponding weight;Then, each component is utilized into uniaxial agitator Stirring;Said mixture is added separately to melting extrusion in double screw extruder to be granulated.
After the above various embodiments and comparative example melting extrusion are granulated, then the particle in each embodiment is noted on injection molding machine It is moulded into type standard testing batten, by the mechanical performance of standard testing resulting materials, test result is as shown in table 1:
Table 1:The test result of each embodiment and comparative example
Test event Testing standard Embodiment 1 Embodiment 2 Comparative example 1 Comparative example 2
Tensile strength (MPa) ISO1183 58 54 60 53
Elongation at break (%) ISO527-1,-2 15 16 16.7 5.5
Bending strength (MPa) ISO 178 98 97 95 93
Bending modulus (MPa) ISO 178 4500 4500 4500 4700
Impact strength (KJ/m2-20℃) ISO 180 14 15 15 6.5
Load deformation temperature (1.2mm) ISO75-1,2 98 99 98 88
Flame retardant rating UL-94 0.8mmV-0 1.0mmV-0 1.6mmNG 1.0mmV-0
By table 1, can learn:The fire retardant of compounding is added in PC/ABS composite materials, compared to adding in comparative example 1 Add single fire retardant, under the premise of not influencing other mechanical properties, additionally it is possible to dramatically improve the resistance of composite material Grade is fired, can be up to 0.8mmV-0 grades.
By increasing the additive amount of single fire retardant, although flame retardant property increases, composite material in comparative example 2 Elongation at break, impact strength and load heat distortion temperature it is bad, it is balanced with above-mentioned mechanical property to be unable to reach anti-flammability Requirement, on the contrary, in embodiment 1 and embodiment 2 by be added compounding fire retardant, then anti-flammability can be made to reach with mechanical property Equilibrium, not only flame retardant rating is high, and elongation at break, impact strength and load deformation temperature are preferable.
In addition, the present invention also provides a kind of product, for the production generated after halogen-free flame retardant PC/ABS composite material molding Product, the product can be applied to the fields such as household electrical appliance, automobile.

Claims (10)

1. a kind of halogen-free flame retardant PC/ABS composite material, which is characterized in that it indicates in parts by weight, including:
Wherein, the fire retardant is at least two in phosphate flame retardant, organic silicon fibre retardant and hypophosphite fire retardant.
2. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that the PC resin is bisphenol-A Type makrolon, polyester-type makrolon, silicone-polycarbonate, hexamethylene bisphenol A polycarbonate, bis-phenol TMC are synthesized At least one of high temperature resistant makrolon.
3. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that in 300 DEG C of temperature, bear a heavy burden When 1.2Kg, the melt mass flow rate of the PC is between 3-60g/10min.
4. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that the toughener is crosslinked Methyl acrylate-methyl methyl acrylate toughener, butadiene-styrene-methyl methacrylate toughener, organosilicon rubber At least one of glue-methyl methacrylate toughener.
5. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that the phosphate flame retardant Additive amount is 5-15 parts, and the additive amount of organic silicon fibre retardant is 0.1-1 parts, and the additive amount of hypophosphite fire retardant is 0.2-2 parts.
6. halogen-free flame retardant PC/ABS composite material according to claim 1 or 5, which is characterized in that the organic phosphate flame-retardant Agent is 1,3 phenylene phosphoric acid (2,6- tolyls) four esters, tetraphenyl diphenol A diphosphonate or tetraphenyl Resorcinol diphosphate Ester, the silicone flame retardant are crosslinked dimethyl silicone polymer or hydroxy phenyl silane, the hypophosphite fire retardant For vinyl hypophosphites.
7. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that the inorganic filler is silicon ash At least one of stone, barium sulfate, calcium carbonate, talcum powder, silica, glass microballoon or montmorillonite.
8. halogen-free flame retardant PC/ABS composite material according to claim 1, which is characterized in that the halogen-free flame retardant PC/ABS Composite material further include in anti-dripping agent, antistatic agent, antiseptic, ultra-violet absorber, releasing agent and colorant at least It is a kind of.
9. a kind of product, which is characterized in that the product be through halogen-free flame retardant PC described in any item of the claim 1 to 8/ The product generated after ABS composite material molding.
10. product according to claim 9, which is characterized in that the products application is in household electrical appliance or automotive field.
CN201710110605.XA 2017-02-28 2017-02-28 Halogen-free flame-retardant PC/ABS composite material and product thereof Active CN108504062B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109627728A (en) * 2018-11-20 2019-04-16 上海长伟锦磁工程塑料有限公司 A kind of transparent Weather resistant halogen-free flame retardant PC/PETG alloy material
CN112920585A (en) * 2019-12-06 2021-06-08 汉达精密电子(昆山)有限公司 High-rigidity flame-retardant PC/ABS composite material and product thereof
CN113801453A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 Halogen-free flame-retardant transparent PC material and product thereof
CN113801451A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 Halogen-free flame-retardant PC/ABS composite material and product thereof
CN113801452A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 High-performance glass fiber reinforced PC material and product thereof
WO2023061398A1 (en) * 2021-10-14 2023-04-20 金发科技股份有限公司 Flame-retardant polycarbonate alloy composition, and preparation method therefor and use thereof

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CN101659779A (en) * 2009-09-11 2010-03-03 四川大学 Halogen-free flame-retardant ABS resin and preparation method thereof
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CN103044886A (en) * 2012-12-26 2013-04-17 安徽科聚新材料有限公司 Preparation method and application of PC/ABS alloy
CN103289290A (en) * 2013-06-19 2013-09-11 青岛科技大学 Phosphorus-based synergistic flame-retardant ABS (acrylonitrile-butadiene-styrene) composite material and preparation method thereof
CN103497498A (en) * 2013-09-22 2014-01-08 安徽科聚新材料有限公司 Inorganic fiber reinforced PC (polycarbonate)/ABS (acrylonitrile butadiene styrene) alloy and preparation method thereof
CN105694414A (en) * 2016-04-12 2016-06-22 东莞市奥能工程塑料有限公司 High-content fiberglass-reinforced halogen-free flame-retardant PC (polycarbonate) composite and preparation method thereof

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CN101659779A (en) * 2009-09-11 2010-03-03 四川大学 Halogen-free flame-retardant ABS resin and preparation method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109627728A (en) * 2018-11-20 2019-04-16 上海长伟锦磁工程塑料有限公司 A kind of transparent Weather resistant halogen-free flame retardant PC/PETG alloy material
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CN112920585A (en) * 2019-12-06 2021-06-08 汉达精密电子(昆山)有限公司 High-rigidity flame-retardant PC/ABS composite material and product thereof
CN113801453A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 Halogen-free flame-retardant transparent PC material and product thereof
CN113801451A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 Halogen-free flame-retardant PC/ABS composite material and product thereof
CN113801452A (en) * 2020-06-12 2021-12-17 汉达精密电子(昆山)有限公司 High-performance glass fiber reinforced PC material and product thereof
CN113801453B (en) * 2020-06-12 2023-05-16 汉达精密电子(昆山)有限公司 Halogen-free flame-retardant transparent PC material and product thereof
CN113801452B (en) * 2020-06-12 2023-09-12 汉达精密电子(昆山)有限公司 High-performance glass fiber reinforced PC material and product thereof
WO2023061398A1 (en) * 2021-10-14 2023-04-20 金发科技股份有限公司 Flame-retardant polycarbonate alloy composition, and preparation method therefor and use thereof

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