CN108501496B - The preparation method of lattice structure - Google Patents

The preparation method of lattice structure Download PDF

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Publication number
CN108501496B
CN108501496B CN201810111647.XA CN201810111647A CN108501496B CN 108501496 B CN108501496 B CN 108501496B CN 201810111647 A CN201810111647 A CN 201810111647A CN 108501496 B CN108501496 B CN 108501496B
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China
Prior art keywords
foil
lattice structure
fragment
paillon
preparation
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CN201810111647.XA
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CN108501496A (en
Inventor
周保君
黄科
曹杨军
褚凌慧
刘洪涛
唐震
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Qian Hangda Science And Technology Ltd Of Shenzhen
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Qian Hangda Science And Technology Ltd Of Shenzhen
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • B32B37/1292Application of adhesive selectively, e.g. in stripes, in patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • B32B2038/0028Stretching, elongating

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention belongs to lattice structure technical fields, are to be related to a kind of preparation method of lattice structure more specifically.Net foil forms alternate gluing column and blank column in the node of array distribution, adhesive is coated in the glue-applying point of net foil wherein one side, net foil is cut into multiple foil fragments, foil fragment is laminated, correspond the glue-applying point of each foil fragment with the blank spot of another foil fragment mutually be bonded, solidify adhesive by hot pressing and form folded block, cuts folded block and form cutting rod, cutting rod is stretched expansion and forms lattice structure.The preparation method technique of the lattice structure is simpler, high production efficiency, and lattice structure consistency is preferable, to manufacture mold without such as prior art to produce lattice structure.

Description

The preparation method of lattice structure
Technical field
The invention belongs to lattice structure technical fields, are to be related to a kind of preparation method of lattice structure more specifically.
Background technique
In recent years, light metal foaming structure and honeycomb have been applied to aerospace field, and lattice structure has Ultra light-weight, specific strength, specific stiffness are significantly larger than honeycomb, therefore can with higher efficiency substitute honeycomb.Dot matrix knot Structure material is currently to think the advanced lightweight of most promising a new generation, superpower tough material in the world, is had a good application prospect.
At present in the world, lattice structure mainly uses two kinds of preparation methods: 1) investment casting.First single layer is made into polyester Single layer structure is overlapped into space lattice structure by structural arrangement mode, is with polymer by the polyester sacrificial mold with location hole Sacrificial mold prepares sand mo(u)ld, and polymer, which melts, under high temperature decomposes, and dot matrix space is formed in sand mo(u)ld.The metal of high-temperature fusion shape is molten Liquid is slowly injected into sand mo(u)ld and is taken out metal lattice structure by sand mold breakdown after cooling.Using the method to fused solution metal Mobility requirement with higher is only limitted to the non-ferrous casting alloy with high fluidity.Also, this method process flow is extremely Complexity needs to manufacture mold, at high cost, and is easy to produce defect.2) Punch-shaping method.Referring to Fig. 1, it is more to prepare plane first Hole reticular structure, then reticular structure is folded into three-dimensional ripple struction 201 by V-type mould punching, finally by three-dimensional ripple knot Structure 201 is laminated, and node weld or splicing are at lattice structure 200.The method will be subjected to more violent bending deformation, be suitable only for Material with high ductibility.Also, three-dimensional 201 node layer overlay of ripple struction connects relative difficulty together, and production efficiency is low, difficult To form automated production.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation methods of lattice structure, to solve prior art production lattice structure When complex process, need to manufacture the low technical problem of mold, production efficiency.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of preparation method of lattice structure is provided, including Following steps:
S10 net foil) is provided, the net foil has the node in array distribution, and all nodes, which are formed, to be handed over For the gluing column and blank column of distribution, the node is divided into positioned at the glue-applying point of gluing column and positioned at the sky of the blank column White point, the glue-applying point positioned at the same gluing column are staggered with the blank spot for being located at the same blank column;
S20) adhesive is coated in the glue-applying point of the net foil wherein one side;
S30 the net foil) is cut into multiple foil fragments, the foil fragment is divided into the first paillon and the second paillon, The edge of first paillon and the edge of second paillon align, and the glue-applying point of first paillon and described second The blank spot one-to-one correspondence of paillon aligns, and the glue-applying point one of the blank spot of first paillon and second paillon is a pair of It should align;
S40) that first paillon and second paillon is alternately laminated, so that each foil fragment is coated with adhesive Fit in another foil fragment be not coated with adhesive while, and wherein one in the two neighboring foil fragment The glue-applying point of a foil fragment corresponds mutually be bonded with the blank spot of foil fragment described in another;
S50) by the foil fragment hot pressing of stacking, so that adhesive solidifies, the foil fragment of stacking forms folded block;
S60) the cutting rod for being cut to predetermine sizes the folded block;
S70 the cutting rod) is stretched into expansion along the stacking direction of the foil fragment and forms lattice structure.
Further, in step S10), the net foil passes through ultrasonic cleaning.
Further, the power of the ultrasonic wave is 0.75KW, frequency 50MHz, cleaning speed 23m/min.
Further, in step S10), the net foil passes through anodization.
Further, in step S20), the adhesive is J-71 glue.
Further, in step S50), using hot press by the foil fragment hot pressing of stacking, so that adhesive is solid Change, the foil fragment of stacking forms folded block.
Further, in step S50), hot pressing elder generation precompressed pressure maintaining again;When temperature reaches 80 DEG C, by stacking The foil fragment is put into hot press;When temperature reaches 180 to 195 DEG C, kept for 2 to 3 hours.
Further, in step S70), the cutting rod is fixed on along the both ends of the stacking direction of the foil fragment The cutting rod is stretched expansion and forms lattice structure by hydraulic tensioner.
The present invention compared with the existing technology have the technical effect that net foil forms alternate painting in the node of array distribution Glue column and blank column are coated with adhesive in the glue-applying point of net foil wherein one side, net foil are cut into multiple foil fragments, Foil fragment is laminated, corresponds the glue-applying point of each foil fragment with the blank spot of another foil fragment mutually be bonded, passes through Hot pressing solidifies adhesive and forms folded block, cuts folded block and forms cutting rod, cutting rod is stretched expansion and forms lattice structure.It should The preparation method technique of lattice structure is simpler, high production efficiency, and lattice structure consistency is preferable, wants without such as prior art Mold is manufactured to produce lattice structure.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some Embodiment for those of ordinary skill in the art without any creative labor, can also be according to these Attached drawing obtains other attached drawings.
Fig. 1 is the schematic diagram of the preparation method of lattice structure in the prior art;
Fig. 2 (a), Fig. 2 (b) are respectively that the first paillon in the preparation method of lattice structure provided in an embodiment of the present invention applies If adhesive, the second paillon are coated with the schematic diagram of adhesive;
Fig. 3 be lattice structure provided in an embodiment of the present invention preparation method in folded block is cut into the signal of cutting rod Figure;
Fig. 4 is the schematic diagram of lattice structure prepared by the preparation method of lattice structure provided in an embodiment of the present invention.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only To explain the present invention, it is not intended to limit the present invention.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element On one element or indirectly on another element.When an element is known as " being connected to " another element, it can To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom", "inner", "outside" is that orientation based on the figure or position are closed System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more, Unless otherwise specifically defined.
Please see Fig. 2 to Fig. 4, the preparation process of lattice structure provided by the invention, comprising the following steps:
S10 net foil) is provided, net foil has the node in array distribution, and all nodes form alternatively distributed Gluing column 11 and blank column 12, node are divided into the glue-applying point 111 positioned at gluing column 11 and the blank spot 121 positioned at blank column 12, Glue-applying point 111 positioned at same gluing column 11 is staggered with the blank spot 121 for being located at same blank column 12;
S20 it) is coated with adhesive 20 in the glue-applying point 111 of net foil wherein one side, the blank spot 121 of net foil does not have to It is coated with adhesive, i.e., the interval coating adhesive 20 at the net foil wherein node of one side;
S30 Fig. 2 (a), Fig. 2 (b)) are please referred to, net foil is cut into multiple foil fragments, foil fragment is divided into the first paillon 10a and the second paillon 10b, the edge of the first paillon 10a and the edge of the second paillon 10b align, and the painting of the first paillon 10a The one-to-one correspondence of blank spot 121 of glue point 111 and the second paillon 10b aligns, and the blank spot 121 and second of the first paillon 10a The one-to-one correspondence of glue-applying point 111 of paillon 10b aligns;
S40) that the first paillon 10a and the second paillon 10b is alternately laminated, so that each foil fragment is coated with the one of adhesive 20 Face fits in the one side that another foil fragment is not coated with adhesive 20, and one of foil fragment in two neighboring foil fragment Glue-applying point 111 corresponds mutually be bonded with the blank spot 121 of another foil fragment;It is sufficiently thick to be formed by multiple foil fragments The stepped construction of degree.
S50) by the foil fragment hot pressing of stacking, so that adhesive 20 solidifies, the foil fragment of stacking forms folded block 100;
S60) the cutting rod 100a for being cut to predetermine sizes folded block 100 (shown in Fig. 3);It is required according to size, along vertical Folded block 100 is directly cut into the identical cutting rod 100a of multiple sizes in the direction for the foil fragment for constituting folded block 100;
S70 cutting rod 100a) is stretched into expansion along the stacking direction of foil fragment and forms lattice structure (shown in Fig. 4).
Please see Fig. 2 to Fig. 4, net foil forms alternate gluing column 11 and blank column 12 in the node of array distribution, It is coated with adhesive 20 in the glue-applying point 111 of net foil wherein one side, net foil is cut into multiple foil fragments, by foil fragment Stacking corresponds the glue-applying point 111 of each foil fragment with the blank spot 121 of another foil fragment mutually be bonded, passes through heat Pressure solidifies adhesive 20 and forms folded block 100, cuts folded block 100 and forms cutting rod 100a, cutting rod 100a is stretched and is unfolded Form lattice structure.The preparation method technique of the lattice structure is simpler, high production efficiency, and lattice structure consistency is preferable, Mold is manufactured without such as prior art to produce lattice structure.
Each gluing column 11 are parallel to each other with each blank column 12, and gluing column 11 are alternately distributed with blank column 12.Gluing column 11 direction is vertical with the length direction of net foil.The direction of blank column 12 and the length direction of net foil are vertical.So that Prepared lattice structure is in rectangular parallelepiped structure.
In step S30), using cutter perpendicular to the length direction of net foil, net foil is cut into multi-disc tool There is the foil fragment of equal length.Net foil is in rectangle, and foil fragment is in rectangle, cuts four sides pair of each foil fragment of formation Together.In two neighboring foil fragment, the glue-applying point 111 of one of foil fragment is just relative to the blank of another foil fragment Point 121 so that all foil fragments can be mutually bonded, in stretcher strain each foil fragment can effective stretcher strain, formed Complete lattice structure.
The ductility of net foil is preferable, can select aluminium alloy, stainless steel etc..The reticular structure of net foil can be The Cellular structure of diamond shape or other shapes, later period formed lattice structure is different.In the present embodiment, the netted knot of net foil Structure assumes diamond in shape, and has four linking arms at each node.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S10 in), net foil passes through ultrasonic cleaning.Ultrasonic cleaning is the cavitation using ultrasonic wave to net foil surface On dirt hit, removed, reach cleaning purpose.Ultrasonic cleaning cleaning degree is high, and cleaning speed is fast.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, ultrasonic wave Power be 0.75KW, frequency 50MHz, cleaning speed 23m/min.The technological parameter can effectively to net foil surface into Row cleaning, prepares to be coated with adhesive.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S10 in), net foil passes through anodization.Anodization refers to net foil in electrolyte solution, by applying sun outside Electrode current makes its surface form oxidation film.Net foil after surface anodization is handled, corrosion resistance, hardness, wearability, absolutely Edge, heat resistance etc. are improved largely.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S20 in), adhesive 20 is J-71 glue.J-71 glue adhesiving effect is good, is easy solidification, is bonded two neighboring foil fragment mutually.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S50 in), using hot press by the foil fragment hot pressing of stacking, so that adhesive 20 solidifies, the foil fragment of stacking forms folded block 100. The program is convenient for control temperature and pressure, so that the foil fragment of multiple stackings forms folded block 100.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S50 in), hot pressing elder generation precompressed pressure maintaining again;When temperature reaches 80 DEG C or so, the foil fragment of stacking is put into hot press;When When temperature reaches 180 to 195 DEG C, kept for 2 to 3 hours.The lattice structure consistency that the process is formed is preferable, structure size Stablize.
Further, a kind of specific embodiment as the preparation method of lattice structure provided by the invention, in step S70 in), cutting rod 100a is fixed on hydraulic tensioner along the both ends of the stacking direction of foil fragment, cutting rod 100a is stretched Expansion forms lattice structure.Hydraulic tensioner is easy to control, and forms lattice structure convenient for stretch to cutting rod 100a.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within principle.

Claims (8)

1. the preparation method of lattice structure, which comprises the following steps:
S10 net foil) is provided, the reticular structure of the net foil assumes diamond in shape, and it is in array distribution that the net foil, which has, Node, have four linking arms at each node of the net foil, all nodes form alternatively distributed gluing column With blank column, each gluing column are parallel to each other with each blank column, and the node is divided into positioned at gluing column Glue-applying point and the blank spot for being located at the blank column, positioned at the glue-applying point of the same gluing column and positioned at the same sky The blank spot of white column is staggered;
S20) adhesive is coated in the glue-applying point of the net foil wherein one side;
S30 the net foil) is cut into multiple foil fragments, the foil fragment is divided into the first paillon and the second paillon, described The edge of first paillon and the edge of second paillon align, and the glue-applying point of first paillon and second paillon Blank spot one-to-one correspondence align, and the glue-applying point one-to-one correspondence phase of the blank spot of first paillon and second paillon Alignment;
S40) that first paillon and second paillon is alternately laminated, so that each foil fragment is coated with the one of adhesive Face fits in the one side that another foil fragment is not coated with adhesive, and one of institute in the two neighboring foil fragment The blank spot one-to-one correspondence of the glue-applying point and foil fragment described in another of stating foil fragment is mutually be bonded;
S50) by the foil fragment hot pressing of stacking, so that adhesive solidifies, the foil fragment of stacking forms folded block;
S60) the cutting rod for being cut to predetermine sizes the folded block;
S70 the cutting rod) is stretched into expansion along the stacking direction of the foil fragment and forms lattice structure.
2. the preparation method of lattice structure as described in claim 1, which is characterized in that in step S10), the netted foil Piece passes through ultrasonic cleaning.
3. the preparation method of lattice structure as claimed in claim 2, which is characterized in that the power of the ultrasonic wave is 0.75KW, frequency 50MHz, cleaning speed 23m/min.
4. the preparation method of lattice structure as described in claim 1, which is characterized in that in step S10), the netted foil Piece passes through anodization.
5. the preparation method of lattice structure as described in claim 1, which is characterized in that in step S20), the adhesive For J-71 glue.
6. such as the preparation method of lattice structure described in any one of claim 1 to 5, which is characterized in that in step S50), adopt With hot press by the foil fragment hot pressing of stacking, so that adhesive solidifies, the foil fragment of stacking forms folded block.
7. the preparation method of lattice structure as claimed in claim 6, which is characterized in that in step S50), hot pressing is first Precompressed pressure maintaining again;When temperature reaches 80 DEG C, the foil fragment of stacking is put into hot press;When temperature reaches 180 to 195 DEG C When, it is kept for 2 to 3 hours.
8. such as the preparation method of lattice structure described in any one of claim 1 to 5, which is characterized in that, will in step S70) The cutting rod is fixed on hydraulic tensioner along the both ends of the stacking direction of the foil fragment, and the cutting rod is stretched expansion shape At lattice structure.
CN201810111647.XA 2018-02-05 2018-02-05 The preparation method of lattice structure Active CN108501496B (en)

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CN111570682B (en) * 2020-05-21 2021-04-13 重庆纳提斯科技有限公司 Three-dimensional lattice structure wound by continuous wires

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CN104527205B (en) * 2014-12-26 2017-02-08 佛山市华瑞蜂窝科技有限公司 Method for manufacturing aluminum honeycomb core
CN105033188A (en) * 2015-05-22 2015-11-11 中国科学院固体物理研究所 Aluminum-based dot matrix material based on 3D printing technology and preparation method thereof
CN107100268B (en) * 2017-04-10 2019-01-11 东南大学 A kind of space lattice material based on curved bar cell element
CN107084309B (en) * 2017-04-10 2019-10-18 东南大学 A kind of dot matrix-foamed filler body Sandwich structure

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