CN108501273A - A kind of adaptive dissipation disc insulator production technology of charge - Google Patents
A kind of adaptive dissipation disc insulator production technology of charge Download PDFInfo
- Publication number
- CN108501273A CN108501273A CN201710101941.8A CN201710101941A CN108501273A CN 108501273 A CN108501273 A CN 108501273A CN 201710101941 A CN201710101941 A CN 201710101941A CN 108501273 A CN108501273 A CN 108501273A
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- Prior art keywords
- cast
- stage
- disc insulator
- batch mixing
- adaptive
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/021—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/42—Casting under special conditions, e.g. vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of adaptive dissipation disc insulator production technology of charge, including cast preparation stage, mixing step, cast stage, discharging stage, the cast preparation stage, cast stage, discharging stage carry out successively, and the mixing step is carried out at the same time with the cast preparation stage.Advantage is：Repeatedly cast can be achieved, meet the production needs of the adaptive dissipation disc insulator of charge.
Description
Technical field
The present invention relates to disc insulator production technology field, the benzvalene form of the adaptive dissipation function of especially a kind of charge is exhausted
The production technology of edge.
Background technology
Gas-insulated metal closed power transmission line (GIL) is big with transmission capacity, it is friendly that small, safe and environment is lost
Well equal various features are the effective means transmitted for the electric energy of large capacity, long range.Transmission of electricity corridor is intensive, strategically located and difficult of access landforms,
Under the particular surroundings such as rivers,lakes and seas, gas-insulated metal-enclosed circuit then becomes being preferably selected for electrical energy transportation.Currently, gas is exhausted
Although edge metal closed power transmission line has worldwide gradually been used widely, however, main application is in exchange
In power grid, and the application of GIL is rarely reported in DC transmission system.In recent years, there are many manufacturers in the world, such as
Mitsubishi, Toshiba, Germany's electric power esbablished corporation such as Siemens and Switzerland ABB have all been carried out around direct current GIL and have been ground in succession
Work is sent out, but is showed no formal commercial operation report, main reason is that long-term work is under high voltage direct current environment, GIL
Disc insulator surface in equipment has the accumulation of charge, this original electric field that will distort causes insulating part flashover voltage notable
It reduces.Currently, with the fast development of China's high voltage direct current transmission project, the demand to direct current GIL equipment is increasingly urgent to, in
The research of surface charge accumulation characteristic and control measure of portion's insulating part under high voltage direct current has become various countries electric power research personnel
One of hot issue of research.
The high voltage direct current disc insulator of the adaptive dissipation function of charge can pass through when adaptive area's resistivity declines
Insulating regions resistivity remains unchanged, this will keep disc insulator still to have higher insulating properties.
But adaptively the basin-type insulator structure of dissipation function is different from common insulator for charge, in production, needs
It is poured into a mould twice, and the formula poured into a mould twice is different, so existing production technology cannot achieve charge and adaptively dissipate function
Disc insulator production.
Invention content
The purpose of the present invention is to solve the above problems, devise a kind of charge adaptively dissipation disc insulator production
Technique.Specifically design scheme is：
A kind of charge adaptively dissipation disc insulator production technology, including cast preparation stage, mixing step, cast rank
Section, discharging stage, the cast preparation stage, cast stage, discharging stage carry out successively, the mixing step and the cast
Preparation stage is carried out at the same time, and the mixing step includes the first batch mixing step, the second batch mixing step, and the cast stage includes one
Secondary cast, second pouring, the material that the first batch mixing step stage obtains are used for once-cast, the second batch mixing step institute
The material of acquisition is used for second pouring.
The preparation stage includes mold preheating, inserts preheating, component filling, and the mold preheating, inserts preheating are simultaneously
It carries out, component filling is carried out after the completion of the mold preheating, inserts preheating.
In the first batch mixing step, addition raw material is epoxy resin, filler material A, curing agent, the second batch mixing step
In, addition raw material is epoxy resin, filler material B, curing agent.
The discharging stage includes demoulding step, cures three times, packs molding, and the demoulding step cures, packs three times
Molding carries out successively, the integrally curing for being cured as disc insulator three times after the demoulding step.
In the cast stage, one-step solidification, moving step, secondary curing are carried out after the completion of once-cast successively.
The one-step solidification step is the primary solidification of batch mixing obtained by the first batch mixing step, and the secondary curing is institute
State the primary solidification step of batch mixing obtained by the second batch mixing step.
In the moving step, by mold, inserts, the disc insulator after level-one is poured into a mould from once-cast device therefor
Place is moved at the second pouring device therefor.
The adaptive dissipation disc insulator production technology of the charge that above-mentioned technical proposal through the invention obtains is beneficial
Effect is：
Repeatedly cast can be achieved, meet the production needs of the adaptive dissipation disc insulator of charge.
Description of the drawings
Fig. 1 is the flow functional block diagram of the adaptive dissipation disc insulator production technology of charge of the present invention；
Fig. 2 is the structural schematic diagram of the adaptive dissipation disc insulator production technology mould therefor of charge of the present invention；
In figure：A, a mouthful a is poured；B, a mouthful b is poured.
Specific implementation mode
The present invention is specifically described below in conjunction with the accompanying drawings.
Fig. 1 is the flow functional block diagram of the adaptive dissipation disc insulator production technology of charge of the present invention, such as Fig. 1 institutes
Show, a kind of adaptive dissipation disc insulator production technology of charge, including the cast preparation stage, mixing step, the cast stage, goes out
Material stage, the cast preparation stage, cast stage, discharging stage carry out successively, and the mixing step prepares with the cast
Stage is carried out at the same time, and the mixing step includes the first batch mixing step, the second batch mixing step, and the cast stage includes once pouring
Note, second pouring, the material that the first batch mixing step stage obtains are used for once-cast, and the second batch mixing step is obtained
Material be used for second pouring.
The preparation stage includes mold preheating, inserts preheating, component filling, and the mold preheating, inserts preheating are simultaneously
It carries out, component filling is carried out after the completion of the mold preheating, inserts preheating.
In the first batch mixing step, addition raw material is epoxy resin, filler material A, curing agent, the second batch mixing step
In, addition raw material is epoxy resin, filler material B, curing agent.
The discharging stage includes demoulding step, cures three times, packs molding, and the demoulding step cures, packs three times
Molding carries out successively, the integrally curing for being cured as disc insulator three times after the demoulding step.
In the cast stage, one-step solidification, moving step, secondary curing are carried out after the completion of once-cast successively
The one-step solidification step is the primary solidification of batch mixing obtained by the first batch mixing step, and the secondary curing is institute
State the primary solidification step of batch mixing obtained by the second batch mixing step.
In the moving step, by mold, inserts, the disc insulator after level-one is poured into a mould from once-cast device therefor
Place is moved at the second pouring device therefor.
Embodiment 1
Fig. 2 is the structural schematic diagram of the adaptive dissipation disc insulator production technology mould therefor of charge of the present invention,
As shown in Fig. 2, in casting process, after industrial epoxy resin is mixed respectively with adaptive special type filler A and filler B, injection
It is mixed under vacuum in two pouring cans, step is respectively according to existing epoxy group alumina composite material insulating part
Industry cast requires to carry out, and is added after curing agent stirring, epoxy group filler material A composite materials are poured into mold first,
After liquid level reaches insulation zone position, capping plate is taken out, first time solidification is carried out：
Solidification 4.5 hours for the first time, then place into vacuum pouring case and vacuumize, and carrying out second in inside pours into a mould, because
It is vacuum pouring for this, without worrying that the inside has bubble, so only needing to be poured into a mould from a mouthfuls, cast, which is over, to be taken out
Come, a mouthfuls are blocked, then mold is holded up, upper auxiliary point filler can carry out secondary curing at 4 mouthfuls.
Embodiment 2
First lower half portion mold is kept flat, after placing inserts, at casting insulated area to arrow after, cover top half lid
Plate, being put into 130 DEG C of solidifications of incubator, (filler can become sticky at this time, and this makes it possible to ensure next to pour into a mould adaptive area in 4 hours
In the process, two kinds of fillers will not mixing)；
Take out mold, from a mouthful the adaptive area's cast of progress (at this time should be padded 1 centimetre or so by mold at sprue gate, this
Sample can ensure not accumulate in underface after filler stream is entered and cause to block), it at a mouthfuls is poured into liquid level and rises to and cover
After the b of sprue gate, a mouthfuls are blocked with plug, mold is holded up and comes (being rotated by 90 ° counterclockwise), continues to be poured into end from b mouthfuls.
It may insure that two kinds of region fillers will not mutually melt in casting process in this way, and can guarantee the two binding site mechanical performance again.
Then mold is moved to below special material sprue gate and carries out special material cast.Special material uses asphalt mixtures modified by epoxy resin
Aliphatic radical filler material B systems, are mixed by certain proportion.Mold after cast is transferred to incubator, is carried out according to industrial requirements
It demoulds, is finally demoulded, and carry out third time solidification after secondary curing molding.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
The principle of the present invention is embodied to some variations that some of which part may be made, belongs to the scope of protection of the present invention it
It is interior.
Claims (7)
1. a kind of charge adaptively dissipation disc insulator production technology, including cast preparation stage, mixing step, cast rank
Section, discharging stage, the cast preparation stage, cast stage, discharging stage carry out successively, the mixing step and the cast
Preparation stage is carried out at the same time, which is characterized in that the mixing step includes the first batch mixing step, the second batch mixing step, described to pour
The note stage includes once-cast, second pouring, and the material that the first batch mixing step stage obtains is used for once-cast, and described the
The material that two batch mixing steps are obtained is used for second pouring.
2. according to the adaptive dissipation disc insulator production technology of the charge described in claim 1, which is characterized in that the standard
The standby stage includes mold preheating, inserts preheating, component filling, and the mold preheating, inserts preheating are carried out at the same time, and the mold is pre-
Component filling is carried out after the completion of heat, inserts preheating.
3. according to the adaptive dissipation disc insulator production technology of the charge described in claim 1, which is characterized in that described
In one batch mixing step, addition raw material is epoxy resin, filler material A, curing agent, and in the second batch mixing step, addition raw material is
Epoxy resin, filler material B, curing agent.
4. according to the adaptive dissipation disc insulator production technology of the charge described in claim 1, which is characterized in that it is described go out
The material stage includes demoulding step, cures three times, packs molding, and the demoulding step, three times solidification, packaging molding carry out successively,
The integrally curing for being cured as disc insulator three times after the demoulding step.
5. according to the adaptive dissipation disc insulator production technology of the charge described in claim 2, which is characterized in that described to pour
In the note stage, one-step solidification, moving step, secondary curing are carried out after the completion of once-cast successively.
6. according to the adaptive dissipation disc insulator production technology of the charge described in claim 5, which is characterized in that described one
Secondary curing schedule is the primary solidification of batch mixing obtained by the first batch mixing step, and the secondary curing is the second batch mixing step
The primary solidification step of gained batch mixing.
7. according to the adaptive dissipation disc insulator production technology of the charge described in claim 5, which is characterized in that the shifting
In dynamic step, mold, inserts, the disc insulator after level-one is poured into a mould are moved to described two from once-cast device therefor
At secondary cast device therefor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710101941.8A CN108501273A (en) | 2017-02-24 | 2017-02-24 | A kind of adaptive dissipation disc insulator production technology of charge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710101941.8A CN108501273A (en) | 2017-02-24 | 2017-02-24 | A kind of adaptive dissipation disc insulator production technology of charge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108501273A true CN108501273A (en) | 2018-09-07 |
Family
ID=63373003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710101941.8A Pending CN108501273A (en) | 2017-02-24 | 2017-02-24 | A kind of adaptive dissipation disc insulator production technology of charge |
Country Status (1)
| Country | Link |
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| CN (1) | CN108501273A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112847999A (en) * | 2021-01-07 | 2021-05-28 | 迈杰科输配电设备江苏有限公司 | Dynamic pouring process of epoxy resin basin-type insulator |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004335390A (en) * | 2003-05-12 | 2004-11-25 | Hitachi Ltd | Cone type insulation spacer |
| CN102211375A (en) * | 2011-05-26 | 2011-10-12 | 麦克奥迪（厦门）电气股份有限公司 | Method for producing insulator or contact box with temperature and/or voltage sensor |
-
2017
- 2017-02-24 CN CN201710101941.8A patent/CN108501273A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004335390A (en) * | 2003-05-12 | 2004-11-25 | Hitachi Ltd | Cone type insulation spacer |
| CN102211375A (en) * | 2011-05-26 | 2011-10-12 | 麦克奥迪（厦门）电气股份有限公司 | Method for producing insulator or contact box with temperature and/or voltage sensor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112847999A (en) * | 2021-01-07 | 2021-05-28 | 迈杰科输配电设备江苏有限公司 | Dynamic pouring process of epoxy resin basin-type insulator |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180907 |
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| RJ01 | Rejection of invention patent application after publication |