CN108501237A - A kind of elastic polymer material raw material processing equipment - Google Patents
A kind of elastic polymer material raw material processing equipment Download PDFInfo
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- CN108501237A CN108501237A CN201810285409.0A CN201810285409A CN108501237A CN 108501237 A CN108501237 A CN 108501237A CN 201810285409 A CN201810285409 A CN 201810285409A CN 108501237 A CN108501237 A CN 108501237A
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- fixed
- stirring
- head cover
- stirring cylinder
- elastic polymer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/84—Venting or degassing ; Removing liquids, e.g. by evaporating components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/86—Component parts, details or accessories; Auxiliary operations for working at sub- or superatmospheric pressure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a kind of elastic polymer material raw material processing equipment,Including stirring cylinder,The upper end of the stirring cylinder opens setting,Stirring cylinder lower surface is fixed with decelerating motor by fixed frame,The output shaft of decelerating motor is connected with the lower end of stirring shaft by shaft coupling,The upper end of stirring shaft is run through and extends to the inside of stirring cylinder,There are six stirring blades for the side installation of stirring shaft,Stirring blade is correspondingly arranged two-by-two in the side of stirring shaft,Negative pressure pump work to be inside vacuum stirring staving in stirring cylinder to be that vacuum not containing bubble in mixture after stirring,Improve the quality of mixture after stirring,Helical blade makes the elastic polymer material powder of certain volume in material storing box be entered in stirring cylinder through telescoping tube,Realize the quantitative feeding of elastic polymer material powder,Improve production efficiency,Labor intensity is small,Elastic polymer material powder feeding error is small,Ensure the quality of product.
Description
Technical field
The present invention relates to elastic polymer material raw material processing technical field, specially a kind of elastic polymer material powder
Process equipment.
Background technology
Elastic polymer material needs elastic polymer material powder stirring is uniform in machine-shaping, and is stirring
During, glue is injected into elastic polymer material powder, to ensure to carry out subsequent elastic polymer material powder
Processing and forming.Elastic polymer material before machine-shaping needs that first the powder stirred evenly is placed in agitator, according to
The elastic polymer material powder that appropriate weight is added into agitator is needed, carries out elastic polymer material powder molding every time
Before processing, staff needs first to weigh the powder taken out out of material storing box, is then added in agitator by several times, not only building ring
Section is more, and low production efficiency, labor intensity are big, and due to being manual weighing every time, often will appear bigger mistake
Difference causes product quality to be affected.
Invention content
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of elastic polymer material raw material processing
Equipment, helical blade make the elastic polymer material powder of certain volume in material storing box enter stirring cylinder through telescoping tube
In, the quantitative feeding of elastic polymer material powder is realized, improves production efficiency, labor intensity is small, elastic polymer
Material powder feeding error is small, ensures the quality of product, can effectively solve the problems in background technology.
To achieve the above object, the present invention provides the following technical solutions：A kind of elastic polymer material raw material processing equipment,
Including stirring cylinder, the upper end of the stirring cylinder opens setting, and the lower surface of stirring cylinder is fixed with deceleration by fixed frame
Motor, the output shaft of decelerating motor are connected with the lower end of stirring shaft by shaft coupling, and the upper end of stirring shaft is run through and extended
To the inside of stirring cylinder, there are six stirring blades for the side installation of stirring shaft, and stirring blade is in the side of stirring shaft two
Two are correspondingly arranged, and stirring blade is located at the inside of stirring cylinder, and the lateral surface of stirring cylinder is fixed with PLC controls by fixed frame
The output end electrical connection of device, the input terminal of PLC controller and external power supply, the output end of PLC controller and decelerating motor it is defeated
Enter end electrical connection.
The upper end of stirring cylinder lateral surface and the inner wall of head cover are slidably connected, the upper surface and stirring cylinder inside head cover
It is equipped with sealing rubber pad between upper end, is fixed with inlet tube in the mounting hole of head cover upper surface, the lower end of inlet tube extends to top
The inside of lid, the lower end of inlet tube are connected to the inlet of nozzle, and nozzle is located at the inside of head cover, and the upper end of inlet tube extends to
The top of head cover is simultaneously connected to the liquid outlet of flow sensor, and the inlet of flow sensor and the liquid outlet of liquid pump pass through conduit
Connection, the inlet of liquid pump are connected to the liquid outlet of outside liquid storage tank by conduit, the input terminal and PLC controller of liquid pump
Output end electrical connection, the input terminal electrical connection of the output end of flow sensor and PLC controller.
The upper surface of head cover is fixed with negative pressure pump, the air inlet of negative pressure pump and the gas outlet of liquid non-return valve by fixed frame
It is connected to by conduit, the air inlet of liquid non-return valve is connected to the gas outlet of head cover upper surface by conduit, upper inside head cover
Surface is fixed with baroceptor by fixed frame, and the gas port of head cover upper surface is connected to the gas outlet of air inlet gas nozzle, head cover
The centre position of upper surface is fixed with locating ring, the output end of baroceptor and the input terminal electrical connection of PLC controller, negative pressure
The input terminal of pump and the output end electrical connection of PLC controller.
The feed inlet of head cover upper surface is connected to the lower end of telescoping tube, the upper end of telescoping tube and the feed opening of external control valve
Connection, the feed inlet of external control valve are connected to the lower end of discharge nozzle side, the closed setting of left end of discharge nozzle, a left side for discharge nozzle
Closed setting, the right end of discharge nozzle is held to be connected to the discharge port of material storing box left side, the right side of material storing box is solid by fixed frame
There are stepper motor, the output shaft of stepper motor to be connected by shaft coupling with the right end of screw shaft, the left end of screw shaft passes through surely
It wears and extends to inside material storing box, screw shaft and discharge nozzle are coaxially fixed, and bearing is fixed in the through-hole of discharge nozzle left side,
The inner ring of bearing is fixedly connected with the left end of screw shaft, and the lateral surface of screw shaft is fixed with helical blade, helical blade
The inner wall of side and discharge nozzle is slidably connected, and the upper end of material storing box is fixed with cover board, the blow vent and snorkel of cover board upper surface
Lower end connection, the upper end of snorkel is equipped with filter device, and the side of material storing box is fixed on external stability frame by link
On, the input terminal of stepper motor and the output end electrical connection of PLC controller.
As a preferred technical solution of the present invention, the lateral surface of the stirring cylinder offers mounting hole, mounting hole
Inner wall and arc transparent windows side bonding, the lateral surfaces of arc transparent windows is fixed with scale, and scale is along vertical
The diameter of direction equidistantly distributed, diameter and stirring cylinder inner wall on the inside of arc transparent windows arc is equal.
As a preferred technical solution of the present invention, the stirring cylinder includes heat conduction supporing shell, heat conduction supporting shell
The lateral surface of body and the medial surface bonding of electric heating sheets, the lateral surface of electric heating sheets and the medial surface bonding of insulating layer, electrical heating
The input terminal of piece and the output end electrical connection of PLC controller.
As a preferred technical solution of the present invention, the top of the stirring cylinder lateral surface is equipped with by fixed frame
Four top cover fixing devices, and four top cover fixing devices are angularly distributed around the axis of stirring cylinder, outside of top cover face corresponds to
There are four the second fixed blocks for the position installation of top cover fixing device, and the one end of the second fixed block far from head cover offers fixing groove.
As a preferred technical solution of the present invention, the top cover fixing device includes the first fixed block, and first fixes
One end of block is fixedly connected with the side of stirring cylinder, and the one end of the first fixed block far from stirring cylinder offers mounting groove, peace
The inside of tankage is rotatablely connected by rotating pin and moving block, and the side of moving block is fixedly connected with the lower end of screw rod, screw rod
Upper end and wing nut be threadedly coupled.
As a preferred technical solution of the present invention, distance of first fixed block upper surface to stirring cylinder upper end
More than the height inside head cover, the height of screw rod is more than the height of head cover, and the fixing groove of screw rod and the second fixed block is clamped, the
Two fixed block upper surfaces and the contact of wing nut lower surface.
As a preferred technical solution of the present invention, the filter device includes shell, and the upper end of shell opens setting,
The bottom surface of enclosure interior is fixed with gauze layer, the lower surface bonds of the upper surface of gauze layer and the second nonwoven layer, the second nonwoven
The lower surface of the upper surface of layer of cloth and the lower surface bonds of active carbon layer, the upper surface of active carbon layer and the first nonwoven layer is viscous
It connects, the upper surface of the first nonwoven layer and the lower surface bonds of filter.
As a preferred technical solution of the present invention, the lower end of the storing chamber interior wall is fixed by being fixed with fixed frame
There are vibrating motor, the input terminal of vibrating motor and the output end electrical connection of PLC controller, the upper end of storing chamber interior wall passes through fixation
There is fixed frame to be fixed with level sensor, the output end of level sensor and the input terminal electrical connection of PLC controller.
As a preferred technical solution of the present invention, the lower surface of the stirring cylinder and the upper end of support column are fixed and are connected
It connects, the lower end of support column is fixedly connected with the upper surface of bottom plate, and the quantity of support column is three, and three support columns are around agitator
The axis of body is angularly distributed, and uniformly there are four universal wheels for fixation for the lower surface of bottom plate.
Compared with prior art, the beneficial effects of the invention are as follows：This elastic polymer material raw material processing equipment, negative pressure pump
Work is so that be vacuum in stirring cylinder, PLC controller detects the air pressure in stirring cylinder, stirring cylinder by baroceptor
Inside is that vacuum not containing bubble in mixture after stirring, and improves the quality of mixture after stirring；After the completion of stirring, worker
Make to restore normal barometric pressure in stirring cylinder by air inlet gas nozzle, the inside of stirring cylinder vacuumizes and restore normal barometric pressure side
Just, the workload of worker is alleviated.
Stepper motor drives helical blade to rotate set angle by screw shaft, and helical blade makes certain in material storing box
The elastic polymer material powder of volume is entered through telescoping tube in stirring cylinder, realizes determining for elastic polymer material powder
Amount feed, improves production efficiency, labor intensity is small, and elastic polymer material powder feeding error is small, ensures the matter of product
Amount.
When PLC controller is less than setting value by the material position of level sensor, the alarm equipment alarm in PLC controller carries
The worker that wakes up adds elastic polymer material powder into material storing box, ensures the continuous of this elastic polymer material raw material processing equipment
Work；PLC controller controls vibrating motor periodic duty so that elastic polymer material powder blanking is smooth in material storing box；
In material storing box blanking process, extraneous air filters the air pressure equalisation so that in material storing box through filter device, and prevents external dust
Into the quality for influencing elastic polymer material powder in material storing box.
The upper end of stirring cylinder lateral surface and the inner wall of head cover are slidably connected, and sealing rubber pad improves head cover and agitator
Leakproofness between body；Worker rotates screw rod and the fixing groove of screw rod and the second fixed block is clamped, and worker rotates wing nut
So that the lower surface of wing nut and the upper surface contact of the second fixed block, being fixed conveniently efficiently for head cover alleviate worker's
Workload.
When outside air temperature is too low, worker controls electric heating sheets by PLC controller and works, the heat that electric heating sheets generate
It is transmitted on elastic polymer material powder and the glue inside stirring cylinder by heat conduction supporing shell, ensures elastic polymer
The mixing quality of material powder and glue；Insulating layer prevents the heat losses that electric heating sheets generate, and reduces by this kind of elastic polymer
The energy consumption of material powder process equipment.
Description of the drawings
Fig. 1 is main structure diagram of the present invention；
Fig. 2 is material storing box overlooking structure diagram of the present invention；
Fig. 3 is stirring cylinder structural schematic diagram of the present invention；
Fig. 4 is filter apparatus configuration schematic diagram of the present invention；
Fig. 5 is structure enlargement diagram at A of the present invention；
Fig. 6 is structure enlargement diagram at B of the present invention.
In figure：1 universal wheel, 2 bottom plates, 3 support columns, 4 decelerating motors, 5 PLC controllers, 6 stirring shafts, 7 stirring blades,
8 filter devices, 81 shells, 82 filters, 83 first nonwoven layers, 84 active carbon layers, 85 second nonwoven layers, 86 gauze layers, 9 tops
Lid fixing device, 91 wing nuts, 92 screw rods, 93 moving blocks, 94 first fixed blocks, 10 material storing box, 11 stepper motors, 12 flows
Sensor, 13 negative pressure pumps, 14 locating rings, 15 bearings, 16 discharge nozzles, 17 links, 18 cover boards, 19 telescoping tubes, 20 head covers, 21 gas
Pressure sensor, 22 level sensors, 23 vibrating motors, 24 screw shafts, 25 helical blades, 26 snorkels, 27 second fixed blocks,
28 fixing grooves, 29 air inlet gas nozzles, 30 liquid non-return valves, 31 inlet tubes, 32 nozzles, 33 stirring cylinders, 331 heat conduction supporing shells,
332 electric heating sheets, 333 insulating layers, 34 sealing rubber pads, 35 liquid pumps, 36 arc transparent windows, 37 scales.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 6 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of elastic polymer material raw material processing equipment, packet
Stirring cylinder 33 is included, the upper end of stirring cylinder 33 opens setting, and stirring cylinder 33 includes heat conduction supporing shell 331, heat conduction support
The lateral surface of shell 331 and the medial surface bonding of electric heating sheets 332, the inside of the lateral surface and insulating layer 333 of electric heating sheets 332
Face is bonded, and when outside air temperature is too low, worker controls electric heating sheets 332 by PLC controller 5 and works, and electric heating sheets 332 generate
Heat be transmitted on elastic polymer material powder and the glue inside stirring cylinder 33 by heat conduction supporing shell 331, protect
Demonstrate,prove the mixing quality of elastic polymer material powder and glue；Insulating layer 333 prevents the heat losses that electric heating sheets 332 generate,
The energy consumption of this kind of elastic polymer material raw material processing equipment is reduced, the lower surface of stirring cylinder 33 is fixed with by fixed frame to be subtracted
The output shaft of speed motor 4, decelerating motor 4 is connected with the lower end of stirring shaft 6 by shaft coupling, and the upper end of stirring shaft 6 is run through
And the inside of stirring cylinder 33 is extended to, there are six stirring blade 7, stirring blade 7 turns in stirring for the side installation of stirring shaft 6
The side of axis 6 is correspondingly arranged two-by-two, and stirring blade 7 is located at the inside of stirring cylinder 33, and decelerating motor 4 passes through 6 band of stirring shaft
Dynamic stirring blade 7 rotates, and stirring blade 7 is stirred elastic polymer material powder and glue, the following table of stirring cylinder 33
Face is fixedly connected with the upper end of support column 3, and the lower end of support column 3 is fixedly connected with the upper surface of bottom plate 2, the quantity of support column 3
It it is three, and three support columns 3 are angularly distributed around the axis of stirring cylinder 33, there are four the uniform fixations in lower surface of bottom plate 2
Universal wheel 1, four universal wheels 1 are so that this elastic polymer material raw material processing equipment conveniently moving, the outside of stirring cylinder 33
Face is fixed with PLC controller 5, the output end electrical connection of the input terminal and external power supply of PLC controller 5, PLC controls by fixed frame
The output end of device 5 processed is electrically connected with the input terminal of the input terminal of electric heating sheets 332 and decelerating motor 4 respectively.
The upper end of 33 lateral surface of stirring cylinder and the inner wall of head cover 20 are slidably connected, the upper surface inside head cover 20 and stirring
Sealing rubber pad 34 is equipped between the upper end of staving 33, sealing rubber pad 34 improves close between head cover 20 and stirring cylinder 33
Feng Xing is fixed with inlet tube 31 in the mounting hole of 20 upper surface of head cover, and the lower end of inlet tube 31 extends to the inside of head cover 20, into
The lower end of liquid pipe 31 is connected to the inlet of nozzle 32, and nozzle 32 is located at the inside of head cover 20, and the upper end of inlet tube 31 extends to
The top of head cover 20 is simultaneously connected to the liquid outlet of flow sensor 12, the liquid outlet of the inlet and liquid pump 35 of flow sensor 12
It is connected to by conduit, the inlet of liquid pump 35 is connected to the liquid outlet of outside liquid storage tank by conduit, the input of liquid pump 35
The output end of end and PLC controller 5 is electrically connected, the output end of flow sensor 12 and the input terminal electrical connection of PLC controller 5,
Glue in outside liquid storage tank is entered through flow sensor 12 and inlet tube 31 in nozzle 32 under the action of liquid pump 35,
For nozzle 32 so that glue sprinkling is uniform, PLC controller 5 enters 33 inside glue of stirring cylinder by the detection of flow sensor 12
Volume.
The lateral surface of stirring cylinder 33 offers mounting hole, and the inner wall of mounting hole and the side of arc transparent windows 36 are viscous
It connects, the lateral surfaces of arc transparent windows 36 is fixed with scale 37, the vertically equidistantly distributed of scale 37, the transparent sight of arc
The diameter for examining 33 inner wall of diameter and stirring cylinder on the inside of 36 arc of window is equal, and worker is observed by arc transparent windows 36 and stirred
Mixture in staving 33, worker observe the liquid level of mixture in stirring cylinder 33 by scale 37.
By fixed frame installation, there are four top cover fixing devices 9 on the top of 10 lateral surface of stirring cylinder, and four head covers are solid
Determine device 9 to be angularly distributed around the axis of stirring cylinder 10, the position that 20 lateral surface of head cover corresponds to top cover fixing device 9 is equipped with
Four the second fixed blocks 27, second one end of fixed block 27 far from head cover 20 offer fixing groove 28, and top cover fixing device 9 includes
One end of first fixed block 94, the first fixed block 94 is fixedly connected with the side of stirring cylinder 33, and the first fixed block 94 is far from stirring
The one end for mixing staving 33 offers mounting groove, and the inside of mounting groove is rotatablely connected by rotating pin and moving block 93, moving block
93 side is fixedly connected with the lower end of screw rod 92, and the upper end of screw rod 92 and wing nut 91 are threadedly coupled, the first fixed block 94
The distance of upper surface to 33 upper end of stirring cylinder is more than the height inside head cover 20, and the height of screw rod 92 is more than the height of head cover 20
Degree, and the fixing groove 28 of screw rod 92 and the second fixed block 27 is clamped, 91 lower surface of 27 upper surface of the second fixed block and wing nut
Contact, worker rotates screw rod 92 so that the fixing groove 28 of screw rod 92 and the second fixed block 27 is clamped, and worker rotates wing nut 91
So that the lower surface of wing nut 91 and the upper surface contact of the second fixed block 27, being fixed conveniently efficiently for head cover 20 alleviate
The workload of worker.
The upper surface of head cover 20 is fixed with negative pressure pump 13, the air inlet and liquid non-return valve 30 of negative pressure pump 13 by fixed frame
Gas outlet be connected to by conduit, the air inlet of liquid non-return valve 30 is connected to the gas outlet of 20 upper surface of head cover by conduit,
Upper surface inside head cover 20 is fixed with baroceptor 21, the gas port and air inlet gas nozzle of 20 upper surface of head cover by fixed frame
29 gas outlet connection, the centre position of 20 upper surface of head cover is fixed with locating ring 14, the output end and PLC of baroceptor 21
The input terminal of controller 5 is electrically connected, and the input terminal of negative pressure pump 13 and the output end electrical connection of PLC controller 5, negative pressure pump 13 work
So that being vacuum in stirring cylinder 33, PLC controller 5 detects the air pressure in stirring cylinder 33, stirring by baroceptor 21
33 inside of staving is that vacuum not containing bubble in mixture after stirring, and improves the quality of mixture after stirring；Stirring is completed
Afterwards, worker by air inlet gas nozzle 29 so that restore normal barometric pressure in stirring cylinder 33, the inside of stirring cylinder 33 vacuumize with it is extensive
Multiple normal barometric pressure is convenient, alleviates the workload of worker.
The feed inlet of 20 upper surface of head cover is connected to the lower end of telescoping tube 19, the upper end of telescoping tube 19 and external control valve
Feed opening is connected to, and the feed inlet of external control valve is connected to the lower end of 16 side of discharge nozzle, and telescoping tube 19 is so that head cover 20 moves
It is convenient, the closed setting of left end of discharge nozzle 16, the closed setting of left end of discharge nozzle 16,10 left side of right end and material storing box for discharge nozzle 16
The discharge port of side is connected to, and the right side of material storing box 10 is fixed with stepper motor 11, the output of stepper motor 11 by fixed frame
Axis is connected with the right end of screw shaft 24 by shaft coupling, and the left end of screw shaft 24 runs through and extends to inside material storing box 10,
Screw shaft 24 and discharge nozzle 16 are coaxially fixed, are fixed with bearing 15 in the through-hole of discharge nozzle left side, the inner ring of bearing 15 and
The left end of screw shaft 24 is fixedly connected, and the lateral surface of screw shaft 24 is fixed with helical blade 25, the side of helical blade 25
It being slidably connected with the inner wall of discharge nozzle 16, stepper motor 11 drives helical blade 25 to rotate set angle by screw shaft 24,
Helical blade 25 is so that the elastic polymer material powder of certain volume enters stirring cylinder through telescoping tube 19 in material storing box 10
In 33, the quantitative feeding of elastic polymer material powder is realized, improves production efficiency, labor intensity is small, elastic high score
Sub- material powder feeding error is small, ensures the quality of product.
The upper end of material storing box 10 is fixed with cover board 18, and the blow vent of 18 upper surface of cover board is connected to the lower end of snorkel 26,
The upper end of snorkel 26 is equipped with filter device 8, and the side of material storing box 10 is fixed on by link 17 on external stability frame, step
The input terminal of stepper motor 11 and the output end of PLC controller 5 are electrically connected, and in 10 blanking process of material storing box, extraneous air is through filtering
Device 8 filters the air pressure equalisation so that in material storing box 10, and prevents from external dust from entering in material storing box 10 influencing elastic polymer
The quality of material powder.
The lower end of 10 inner wall of material storing box is fixed with vibrating motor 23, the input terminal of vibrating motor 23 by being fixed with fixed frame
It is electrically connected with the output end of PLC controller 5, the upper end of 10 inner wall of material storing box is fixed with level sensor by being fixed with fixed frame
22, the output end of level sensor 22 and the input terminal of PLC controller 5 are electrically connected, when PLC controller 5 passes through level sensor
When 22 material position is less than setting value, the alarm equipment alarm in PLC controller 5 reminds worker to add elastic high score into material storing box 10
Sub- material powder, ensures the continuous work of this elastic polymer material raw material processing equipment；PLC controller 5 controls vibrating motor
23 periodic duties so that elastic polymer material powder blanking is smooth in material storing box 10.
Filter device 8 includes shell 81, and the upper end of shell 81 opens setting, and the bottom surface inside shell 81 is fixed with gauze layer
86, the lower surface bonds of the upper surface of gauze layer 86 and the second nonwoven layer 85, the upper surface of the second nonwoven layer 85 and activity
The lower surface bonds of layer of charcoal 84, the lower surface bonds of the upper surface of active carbon layer 84 and the first nonwoven layer 83, the first non-woven fabrics
The lower surface bonds of the upper surface and filter 82 of layer 83.
PLC controller 5 controls decelerating motor 4, stepper motor 11, negative pressure pump 13, vibrating motor 23,332 and of electric heating sheets
Liquid pump 35 is means commonly used in the prior art.
When in use：The upper end of 33 lateral surface of stirring cylinder and the inner wall of head cover 20 are slidably connected, and sealing rubber pad 34 carries
High leakproofness between head cover 20 and stirring cylinder 33；Worker rotates screw rod 92 so that screw rod 92 and the second fixed block 27 are consolidated
Determine the clamping of slot 28, worker rotates wing nut 91 so that the lower surface of wing nut 91 and the upper surface of the second fixed block 27 connect
It touches, 20 fixation of head cover.
The side of material storing box 10 is fixed on by link 17 on external stability frame, the flexible high score in inside of material storing box 10
Sub- material powder, PLC controller 5 control stepper motor 11 and work, and stepper motor 11 drives helical blade by screw shaft 24
25 rotation set angles, helical blade 25 is so that the elastic polymer material powder of certain volume enters stirring through telescoping tube 19
In staving 33；When PLC controller 5 is less than setting value by the material position of level sensor 22, the alarm in PLC controller 5
Alarm, PLC controller 5 control 23 periodic duty of vibrating motor so that elastic polymer material powder blanking in material storing box 10
Smoothly, in 10 blanking process of material storing box, extraneous air is through filter 82, the first nonwoven layer 83, active carbon layer 84, the second non-woven fabrics
Layer 85, gauze layer 86 enter in material storing box 10, and extraneous air makes the air pressure equalisation in material storing box 10, ensure material storing box 10
Discharging speed；When elastic polymer material discharge of fine material certain volume in material storing box 10, worker closes the outer of 19 upper end of telescoping tube
Portion's control valve.
Glue in outside liquid storage tank enters under the action of liquid pump 35 through flow sensor 12 and inlet tube 31
In nozzle 32, for nozzle 32 so that glue sprinkling is uniform, PLC controller 5 enters stirring cylinder by the detection of flow sensor 12
The volume of 33 inside glues, PLC controller 5 control negative pressure pump 13 and work, and negative pressure pump 13 works so that being true in stirring cylinder 33
Sky, PLC controller 5 detect the air pressure in stirring cylinder 33 by baroceptor 21, and PLC controller 5 controls 4 work of decelerating motor
Make, decelerating motor 4 drives stirring blade 7 to rotate by stirring shaft 6, and stirring blade 7 is to elastic polymer material powder and glue
Liquid is stirred, and is vacuum in stirring cylinder 33 so that is not contained bubble after stirring in mixture, is improved mixture after stirring
Quality.
Worker observes the mixture in stirring cylinder 33 by arc transparent windows 36, and worker is stirred by the observation of scale 37
The liquid level for mixing mixture in staving 33, after the completion of stirring, worker is by air inlet gas nozzle 29 so that restoring in stirring cylinder 33 normal
Air pressure, worker rotate wing nut 91 and worker and rotate screw rod 92, and screw rod 92 and fixing groove 28 detach, and worker is by lifting appliance
Fixing clamp-seat and locating ring 14 are fixed, and lifting appliance drives head cover 20 to move up by locating ring 14, and worker takes out agitator
Mixture in body 33.
The present invention, negative pressure pump 13 work so that being vacuum in stirring cylinder 33, PLC controller 5 passes through baroceptor 21
The air pressure in stirring cylinder 33 is detected, 33 inside of stirring cylinder is that vacuum not containing bubble in mixture after stirring, and is improved
The quality of mixture after stirring；After the completion of stirring, worker makes to restore normal barometric pressure in stirring cylinder 33 by air inlet gas nozzle 29,
The inside of stirring cylinder 33 vacuumizes and restores normal barometric pressure conveniently, alleviates the workload of worker.
Stepper motor 11 drives helical blade 25 to rotate set angle by screw shaft 24, and helical blade 25 is so that storing
The elastic polymer material powder of certain volume is entered through telescoping tube 19 in stirring cylinder 33 in case 10, realizes elastic high score
The quantitative feeding of sub- material powder improves production efficiency, and labor intensity is small, elastic polymer material powder feeding error
It is small, ensure the quality of product.
When PLC controller 5 is less than setting value by the material position of level sensor 22, the alarm report in PLC controller 5
It is alert that worker is reminded to add elastic polymer material powder into material storing box 10, ensure this elastic polymer material raw material processing equipment
Continuous work；PLC controller 5 controls 23 periodic duty of vibrating motor so that elastic polymer material powder in material storing box 10
Expect that blanking is smooth；In 10 blanking process of material storing box, extraneous air is filtered through filter device 8 so that the air pressure in material storing box 10 is equal
Weighing apparatus, and prevent external dust from entering in material storing box 10 quality for influencing elastic polymer material powder.
The upper end of 33 lateral surface of stirring cylinder and the inner wall of head cover 20 are slidably connected, and sealing rubber pad 34 improves head cover 20
Leakproofness between stirring cylinder 33；Worker rotates screw rod 92 so that the fixing groove 28 of screw rod 92 and the second fixed block 27 is blocked
It connects, worker rotates wing nut 91 so that the lower surface of wing nut 91 and the upper surface contact of the second fixed block 27, head cover 20
Be fixed conveniently efficiently, alleviate the workload of worker.
When outside air temperature is too low, worker controls electric heating sheets 332 by PLC controller 5 and works, and electric heating sheets 332 produce
Raw heat is transmitted to by heat conduction supporing shell 331 on elastic polymer material powder and the glue inside stirring cylinder 33,
Ensure the mixing quality of elastic polymer material powder and glue；Insulating layer 333 prevents the heat stream that electric heating sheets 332 generate
It loses, reduces the energy consumption of this kind of elastic polymer material raw material processing equipment.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. a kind of elastic polymer material raw material processing equipment, including stirring cylinder（33）, it is characterised in that：The stirring cylinder
（33）Upper end open setting, stirring cylinder（33）Lower surface decelerating motor is fixed with by fixed frame（4）, decelerating motor
（4）Output shaft and stirring shaft（6）Lower end connected by shaft coupling, stirring shaft（6）Upper end run through and extend to and stir
Mix staving（33）Inside, stirring shaft（6）Side installation there are six stirring blade（7）, stirring blade（7）In stirring shaft
（6）Side be correspondingly arranged two-by-two, stirring blade（7）Positioned at stirring cylinder（33）Inside, stirring cylinder（33）Lateral surface
It is fixed with PLC controller by fixed frame（5）, PLC controller（5）Input terminal and external power supply output end electrical connection, PLC
Controller（5）Output end and decelerating motor（4）Input terminal electrical connection；
Stirring cylinder（33）The upper end of lateral surface and head cover（20）Inner wall be slidably connected, head cover（20）It internal upper surface and stirs
Mix staving（33）Upper end between be equipped with sealing rubber pad（34）, head cover（20）It is fixed with inlet tube in the mounting hole of upper surface
（31）, inlet tube（31）Lower end extend to head cover（20）Inside, inlet tube（31）Lower end and nozzle（32）Inlet
Connection, nozzle（32）Positioned at head cover（20）Inside, inlet tube（31）Upper end extend to head cover（20）Top and and flow
Sensor（12）Liquid outlet connection, flow sensor（12）Inlet and liquid pump（35）Liquid outlet be connected to by conduit,
Liquid pump（35）Inlet be connected to by conduit with the liquid outlet of outside liquid storage tank, liquid pump（35）Input terminal and PLC control
Device processed（5）Output end electrical connection, flow sensor（12）Output end and PLC controller（5）Input terminal electrical connection；
Head cover（20）Upper surface negative pressure pump is fixed with by fixed frame（13）, negative pressure pump（13）Air inlet and liquid non-return valve
（30）Gas outlet be connected to by conduit, liquid non-return valve（30）Air inlet and head cover（20）The gas outlet of upper surface is by leading
Pipe is connected to, head cover（20）Internal upper surface is fixed with baroceptor by fixed frame（21）, head cover（20）It leads upper surface
Stomata and air inlet gas nozzle（29）Gas outlet connection, head cover（20）The centre position of upper surface is fixed with locating ring（14）, air pressure
Sensor（21）Output end and PLC controller（5）Input terminal electrical connection, negative pressure pump（13）Input terminal and PLC controller
（5）Output end electrical connection；
Head cover（20）The feed inlet and telescoping tube of upper surface（19）Lower end connection, telescoping tube（19）Upper end and external control valve
Feed opening connection, the feed inlet and discharge nozzle of external control valve（16）The lower end of side is connected to, discharge nozzle（16）Left end it is close
Close setting, discharge nozzle（16）Right end and material storing box（10）The discharge port of left side is connected to, material storing box（10）Right side pass through
Fixed frame is fixed with stepper motor（11）, stepper motor（11）Output shaft and screw shaft（24）Right end connected by shaft coupling
It connects, screw shaft（24）Left end run through and extend to material storing box（10）Inside, screw shaft（24）And discharge nozzle（16）Coaxially
It is fixed, it is fixed with bearing in the through-hole of discharge nozzle left side（15）, bearing（15）Inner ring and screw shaft（24）Left end it is solid
Fixed connection, screw shaft（24）Lateral surface be fixed with helical blade（25）, helical blade（25）Side and discharge nozzle（16）
Inner wall be slidably connected, material storing box（10）Upper end be fixed with cover board（18）, cover board（18）The blow vent and snorkel of upper surface
（26）Lower end connection, snorkel（26）Upper end filter device is installed（8）, material storing box（10）Side pass through link
（17）It is fixed on external stability frame, stepper motor（11）Input terminal and PLC controller（5）Output end electrical connection.
2. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The agitator
Body（33）Lateral surface offer mounting hole, the inner wall and arc transparent windows of mounting hole（36）Side bonding, arc is saturating
Bright observation window（36）Lateral surface be fixed with scale（37）, scale（37）Vertically equidistantly distributed, arc transparent observing
Window（36）Diameter on the inside of arc and stirring cylinder（33）The diameter of inner wall is equal.
3. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The agitator
Body（33）Including heat conduction supporing shell（331）, heat conduction supporing shell（331）Lateral surface and electric heating sheets（332）Medial surface
Bonding, electric heating sheets（332）Lateral surface and insulating layer（333）Medial surface bonding, electric heating sheets（332）Input terminal and
PLC controller（5）Output end electrical connection.
4. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The agitator
Body（10）By fixed frame installation, there are four top cover fixing devices on the top of lateral surface（9）, and four top cover fixing devices（9）Around
Stirring cylinder（10）Axis be angularly distributed, head cover（20）Lateral surface corresponds to top cover fixing device（9）Position be equipped with four
A second fixed block（27）, the second fixed block（27）Far from head cover（20）One end offer fixing groove（28）.
5. a kind of elastic polymer material raw material processing equipment according to claim 4, it is characterised in that：The head cover is solid
Determine device（9）Including the first fixed block（94）, the first fixed block（94）One end and stirring cylinder（33）Side be fixedly connected,
First fixed block（94）Far from stirring cylinder（33）One end offer mounting groove, the inside of mounting groove by rotating pin and turns
Motion block（93）Rotation connection, moving block（93）Side and screw rod（92）Lower end be fixedly connected, screw rod（92）Upper end and butterfly
Shape nut（91）It is threadedly coupled.
6. a kind of elastic polymer material raw material processing equipment according to claim 5, it is characterised in that：Described first is solid
Determine block（94）Upper surface is to stirring cylinder（33）The distance of upper end is more than head cover（20）Internal height, screw rod（92）Height it is big
In head cover（20）Height, and screw rod（92）With the second fixed block（27）Fixing groove（28）Clamping, the second fixed block（27）On
Surface and wing nut（91）Lower surface contacts.
7. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The filtering dress
It sets（8）Including shell（81）, shell（81）Upper end open setting, shell（81）Internal bottom surface is fixed with gauze layer（86）,
Gauze layer（86）Upper surface and the second nonwoven layer（85）Lower surface bonds, the second nonwoven layer（85）Upper surface and work
Property layer of charcoal（84）Lower surface bonds, active carbon layer（84）Upper surface and the first nonwoven layer（83）Lower surface bonds,
One nonwoven layer（83）Upper surface and filter（82）Lower surface bonds.
8. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The material storing box
（10）The lower end of inner wall is fixed with vibrating motor by being fixed with fixed frame（23）, vibrating motor（23）Input terminal and PLC control
Device processed（5）Output end electrical connection, material storing box（10）The upper end of inner wall is fixed with level sensor by being fixed with fixed frame
（22）, level sensor（22）Output end and PLC controller（5）Input terminal electrical connection.
9. a kind of elastic polymer material raw material processing equipment according to claim 1, it is characterised in that：The agitator
Body（33）Lower surface and support column（3）Upper end be fixedly connected, support column（3）Lower end and bottom plate（2）Upper surface fix
Connection, support column（3）Quantity be three, and three support columns（3）Around stirring cylinder（33）Axis be angularly distributed, bottom plate
（2）Uniformly fixed there are four universal wheels for lower surface（1）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810285409.0A CN108501237A (en) | 2018-04-03 | 2018-04-03 | A kind of elastic polymer material raw material processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810285409.0A CN108501237A (en) | 2018-04-03 | 2018-04-03 | A kind of elastic polymer material raw material processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108501237A true CN108501237A (en) | 2018-09-07 |
Family
ID=63380053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810285409.0A Withdrawn CN108501237A (en) | 2018-04-03 | 2018-04-03 | A kind of elastic polymer material raw material processing equipment |
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| Country | Link |
|---|---|
| CN (1) | CN108501237A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366780A (en) * | 2018-11-19 | 2019-02-22 | 镇江康源新材料科技有限公司 | A kind of high molecular material mixing extrusion device |
| CN112237863A (en) * | 2020-09-29 | 2021-01-19 | 山东华冠智能卡有限公司 | Device for preparing graphene dispersion slurry |
-
2018
- 2018-04-03 CN CN201810285409.0A patent/CN108501237A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366780A (en) * | 2018-11-19 | 2019-02-22 | 镇江康源新材料科技有限公司 | A kind of high molecular material mixing extrusion device |
| CN112237863A (en) * | 2020-09-29 | 2021-01-19 | 山东华冠智能卡有限公司 | Device for preparing graphene dispersion slurry |
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Application publication date: 20180907 |