CN108500245A - A kind of unattended full-automatic infiltration production line - Google Patents
A kind of unattended full-automatic infiltration production line Download PDFInfo
- Publication number
- CN108500245A CN108500245A CN201810575469.6A CN201810575469A CN108500245A CN 108500245 A CN108500245 A CN 108500245A CN 201810575469 A CN201810575469 A CN 201810575469A CN 108500245 A CN108500245 A CN 108500245A
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- Prior art keywords
- station
- infiltration
- production
- automatic
- main line
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- 238000001764 infiltration Methods 0.000 title claims abstract description 63
- 230000008595 infiltration Effects 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 52
- 239000003292 glue Substances 0.000 claims abstract description 34
- 238000007711 solidification Methods 0.000 claims abstract description 17
- 230000008023 solidification Effects 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000002386 leaching Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000005470 impregnation Methods 0.000 abstract description 6
- 238000012797 qualification Methods 0.000 abstract description 3
- 239000010865 sewage Substances 0.000 abstract description 2
- 239000002351 wastewater Substances 0.000 abstract description 2
- 230000036642 wellbeing Effects 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000012913 prioritisation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000004512 die casting Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
- B22D31/005—Sealing or impregnating porous castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F3/26—Impregnating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to impregnation technology fields, more particularly to a kind of unattended full-automatic infiltration production line, including infiltration production main line, walking dolly, trolley elevator platform, workpiece basket, power control cabinet, operation panel, workbench and plant bottom case, infiltration production main line includes infiltration station, whirl coating station, first washes glue station, second washes glue station and solidification station.The present invention replaces manual operation, realize dynamical full-automatic production model, substantially increase the production capacity of equipment, it also improves product infiltration qualification rate, reduce glue consumption rate and quantity of wastewater effluent, significantly reduce production cost, it decreases sewage discharge and more environmentally-friendly, brings directly considerable economic well-being of workers and staff.
Description
Technical field
The present invention relates to impregnation technology field more particularly to a kind of unattended full-automatic infiltration production lines.
Background technology
It, can be inevitable due to gas residue, crystal contraction etc. in die casting and metallic sintered products manufacturing process
Ground forms the defects of a large amount of micropores, sand holes, crackle, causes its product to will produce leakage or surface treatment and other issues, causes
For the product quality disqualification rate of casting or powder metallurgy 10% or more, some is even up to 90% or more.In order to solve casting
The problem of high rejection rate, saves the casting that may be scrapped by drawbacks described above, certain treatment measures is taken in production, infiltration is just
It is widely used as a kind of method of processing stomata.Infiltration is by naturally osmotic, vacuumizes or the methods of vacuum pressed
By in sealing medium infiltration into microporous, gap filling is expired, then is cured sealing medium by the methods of room temperature, cooling or heating,
Achieve the purpose that micropore seals, almost 100% sealing of hole effect can be reached in a short time.Impregnation technology is more than nearly 20
Develop a perfect technology over year, be the permanent solution of the economic and reliable of casting and metallic sintered products pore problem,
This processing can use on raw material and processing part, and change in size or casting will not be caused contaminated, solved
Casting faces the problem of scrapping because of micropore.With the continuous development of impregnation technology and increasingly perfect, Infiltration Technics are domestic
Die casting, machine add industry widely used, and obtained war industry, aircraft industry grade some other important branch of industry is recognized
Can, to the beginning of this century, vehicle enterprise in China part starts that the technology, last decade is applied gradually to be promoted.Sealant penetrates into product
It needs to configure corresponding sizing equipment, i.e. Impregnation apparatus in micropore.
It is semi-automatic or manual Impregnation apparatus generally to be used on domestic market, the equipment mainly by infiltration jar, get rid of
Glue tank, wash glue tank, solidification tank, workpiece basket, hoist composition, by manual control electric block crawl equipped with product workpiece basket into
Row operation, the degree of automation is low, there are human operational error, the problems such as process time is relatively long and of high cost.
Invention content
The technical problem to be solved in the present invention is to provide a kind of unattended full-automatic infiltrations at low cost, efficient
Production line can improve the qualification rate of product infiltration.
In order to solve the above technical problems, a kind of unattended full-automatic infiltration production line of the present invention, including infiltration
Produce main line, walking dolly, trolley elevator platform, workpiece basket, power control cabinet, operation panel, workbench and plant bottom case, infiltration
Production main line include infiltration station, whirl coating station, first wash glue station, second wash glue station and solidification station, infiltration station, get rid of
Glue station, first wash glue station, second wash glue station and solidification station word order, after being erected at the plant bottom case
Side, walking dolly move back and forth along infiltration production main line, and trolley elevator platform is lifted to capture or put on walking dolly
It sets workpiece basket, when operation, power control cabinet is controlled by operation panel, unattended full-automatic infiltration production line is manipulated,
Workbench is arranged in the front of plant bottom case.
As the prioritization scheme of the present invention, infiltration production main line further includes feeding station and discharge station, and feeding station is set
It sets in the front end of infiltration station, discharge station is arranged is provided with automatic conveying below the rear end of solidification station, workbench
Line, feeding station and discharge station are connected with automatic conveyor line.
As the prioritization scheme of the present invention, idler wheel and walking drag chain, infiltration production main line rear are provided on walking dolly
It is provided with the first track, the walking dolly is moved back and forth by the first track along infiltration production main line.
As the prioritization scheme of the present invention, it is provided with the second track in front of infiltration production main line, operation panel passes through second
Track moves back and forth along infiltration production main line.
As the prioritization scheme of the present invention, guardrail is provided with around workbench.
The present invention has the effect of positive：1) present invention is provided with plant bottom case, has made monoblock type, facilitates installation, if
Without dismantling or partly will individually transport when standby manufacture, it can move integrally, specified position is placed directly on after unloading, positioning is completed
After can carry out debugging production, high degree shortens the time of installation, saves cost；
2) operation panel sliding back and forth is arranged in the present invention, is provided with guardrail around workbench, is conveniently operated personnel
It is operated before any position of infiltration production main line；When equipment fault or maintenance, can manually it be controlled on operation panel
System meets every production requirement；
3) present invention is provided with fault alarm, can be checked on operation panel, and personnel is facilitated to operate and solve the problems, such as,
It resumes production in time；
4) present invention replaces manual operation, realizes dynamical full-automatic production model, substantially increases the production of equipment
Can, it also improves product infiltration qualification rate, reduce glue consumption rate and quantity of wastewater effluent, hence it is evident that production cost is reduced,
Reduce sewage discharge and more environmentally-friendly, brings directly considerable economic well-being of workers and staff.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the overall structure figure of the present invention.
Wherein：2, walking dolly, 3, trolley elevator platform, 4, workpiece basket, 5, power control cabinet, 6, operation panel, 7, work it is flat
Platform, 8, plant bottom case, 9, automatic conveyor line, 11, infiltration station, 12, whirl coating station, 13, first washes glue station, and 14, second washes
Glue station, 15, solidification station, 16, feeding station, 17, discharge station, the 20, first track, the 30, second track.
Specific implementation mode
As shown in Figure 1, the invention discloses a kind of unattended full-automatic infiltration production line, including infiltration production master
Line, walking dolly 2, trolley elevator platform 3, workpiece basket 4, power control cabinet 5, operation panel 6, workbench 7 and plant bottom case 8, leaching
Ooze production main line include infiltration station 11, whirl coating station 12, first wash glue station 13, second wash glue station 14 and solidification station
15, infiltration station 11, whirl coating station 12, first wash glue station 13, second wash glue station 14 and solidification 15 word order of station,
It is erected at the rear of plant bottom case 8, walking dolly 2 moves back and forth along infiltration production main line, and trolley elevator platform 3 is in walking dolly
It is lifted on 2 to capture or place workpiece basket 4, when operation, power control cabinet 5 is controlled to unattended complete by operation panel 6
Automation infiltration production line is manipulated, and workbench 7 is arranged in the front of plant bottom case 8.Wherein, operation panel 6 is for setting
It sets the relevant parameter of unattended full-automatic infiltration production line and carries out malfunction test, operation panel 6 may be configured as PLC behaviour
Make panel.
Infiltration production main line further includes feeding station 16 and discharge station 17, and feeding station 16 is arranged in infiltration station 11
Front end, discharge station 17 are arranged in the rear end of solidification station 15, and the lower section of workbench 7 is provided with automatic conveyor line 9, feeding work
Position 16 and discharge station 17 are connected with automatic conveyor line 9.
Idler wheel and walking drag chain are provided on walking dolly 2, infiltration production main line rear is provided with the first track 20, walks
Trolley 2 is moved back and forth by the first track 20 along infiltration production main line.
The second track 30 is provided in front of infiltration production main line, operation panel 6 is by the second track 30 along infiltration production master
Line moves back and forth.
It is provided with guardrail around workbench 7.
When work, workpiece basket 4 is filled after the product infiltrated, is placed on the inlet of automatic conveyor line 9, automatic conveyor line
Workpiece basket 4 is delivered to feeding station 16 by 9, and trolley elevator platform 3 is down to down position, 3 grabbing workpiece basket of trolley elevator platform
4, it executes according to the following steps：
The first step：Along the first track row to infiltration station 11, workpiece basket 4 is placed on walking dolly 2 by trolley elevator platform 3
In the infiltration jar for infiltrating station 11；
Second step：Trolley elevator platform 3 takes out workpiece basket 4 from infiltration jar, and walking dolly 2 is along the first track row to getting rid of
Workpiece basket 4 is placed in the glue spinning pot of whirl coating station 12 by glue station 12, trolley elevator platform 3；
Third walks：Trolley elevator platform 3 takes out workpiece basket 4 from glue spinning pot, and walking dolly 2 is along the first track row to
One washes glue station 13, and workpiece basket 4 is placed on first and washes the washing in glue tank of glue station 13 by trolley elevator platform 3；
4th step：Workpiece basket 4 is washed washing in glue tank for glue station 13 from first and taken out by trolley elevator platform 3, walking dolly 2
Wash glue station 14 along the first track row to second, trolley elevator platform 3 by workpiece basket 4 be placed on second wash glue station 14 wash glue
In tank；
5th step：Workpiece basket 4 is washed washing in glue tank for glue station 14 from second and taken out by trolley elevator platform 3, walking dolly 2
Along the first track row to solidification station 15, workpiece basket 4 is placed in the solidification tank of solidification station 15 by trolley elevator platform 3；
6th step：Trolley elevator platform 3 takes out workpiece basket 4 from the solidification tank of solidification station 15, and walking dolly 2 is along the
Workpiece basket 4 is placed on automatic conveyor line 9 by one track row to discharge station 17, trolley elevator platform 3, and workpiece basket 4 is transported to
The product infiltration of a cycle is completed in the exit of automatic conveyor line 9.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical solution and advantageous effect
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the guarantor of the present invention
Within the scope of shield.
Claims (5)
1. a kind of unattended full-automatic infiltration production line, it is characterised in that：Including infiltration production main line, walking dolly
(2), trolley elevator platform (3), workpiece basket (4), power control cabinet (5), operation panel (6), workbench (7) and plant bottom case (8),
The described infiltration production main line includes infiltration station (11), whirl coating station (12), first washes glue station (13), second washes glue station
(14) it washes glue station (13) with solidification station (15), the infiltration station (11), whirl coating station (12), first, second wash glue
Station (14) and solidification station (15) word order, are erected at the rear of the plant bottom case (8), the walking dolly
(2) move back and forth along infiltration production main line, the trolley elevator platform (3) is lifted on walking dolly (2) to capture
Or workpiece basket (4) is placed, when operation, power control cabinet (5) is controlled to unattended full-automatic infiltration life by operation panel (6)
Producing line is manipulated, and the workbench (7) is arranged in the front of plant bottom case (8).
2. a kind of unattended full-automatic infiltration production line according to claim 1, it is characterised in that：The leaching
It further includes feeding station (16) and discharge station (17) to ooze production main line, and the feeding station (16) setting is in infiltration station
(11) front end, in the rear end of solidification station (15), workbench is provided with below (7) for the discharge station (17) setting
Automatic conveyor line (9), the feeding station (16) and discharge station (17) are connected with automatic conveyor line (9).
3. a kind of unattended full-automatic infiltration production line according to claim 2, it is characterised in that：The row
Walk to be provided with idler wheel and walking drag chain on trolley (2), infiltration production main line rear is provided with the first track (20), described
Walking dolly (2) by the first track (20) along infiltration production main line move back and forth.
4. a kind of unattended full-automatic infiltration production line according to claim 2, it is characterised in that：The leaching
It oozes and is provided with the second track (30) in front of production main line, the operation panel (6) is produced by the second track (30) along infiltration
Main line moves back and forth.
5. a kind of unattended full-automatic infiltration production line according to claim 2, it is characterised in that：The work
Make to be provided with guardrail around platform (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810575469.6A CN108500245A (en) | 2018-06-06 | 2018-06-06 | A kind of unattended full-automatic infiltration production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810575469.6A CN108500245A (en) | 2018-06-06 | 2018-06-06 | A kind of unattended full-automatic infiltration production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108500245A true CN108500245A (en) | 2018-09-07 |
Family
ID=63402623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810575469.6A Pending CN108500245A (en) | 2018-06-06 | 2018-06-06 | A kind of unattended full-automatic infiltration production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108500245A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101082006B1 (en) * | 2011-06-27 | 2011-11-09 | 주식회사 한국무빙월 | Appartus for fixing a movable panel |
| CN202642907U (en) * | 2012-07-07 | 2013-01-02 | 张焕波 | Rubber hose winding numerically-controlled machine tool |
| CN205128491U (en) * | 2015-11-27 | 2016-04-06 | 苏州市永佳精密模具厂 | Auto -parts infiltrates and glues jar with washing |
| CN205200514U (en) * | 2015-12-22 | 2016-05-04 | 因普雷浸渗科技（苏州）有限公司 | Equipment of infiltrating |
| CN206529525U (en) * | 2016-12-02 | 2017-09-29 | 重庆市蓝源机械制造有限公司 | Die-cast product passivation infiltration production line |
| CN107520432A (en) * | 2017-06-12 | 2017-12-29 | 上海科伟达超声波科技有限公司 | Full-automatic infiltration cleaning line |
| CN207205834U (en) * | 2017-09-22 | 2018-04-10 | 武汉大学 | A kind of packaged type guidance panel |
| CN107962175A (en) * | 2017-11-28 | 2018-04-27 | 武汉科技大学 | A kind of Multi-stacking compaction casting washes Infiltration Technics program |
| CN207414801U (en) * | 2017-11-16 | 2018-05-29 | 东莞市钰鸿数控有限公司 | A kind of numerical control box erecting device of CNC machining centers |
| CN208341708U (en) * | 2018-06-06 | 2019-01-08 | 南京埃克斯密封技术有限公司 | A kind of unattended full-automatic infiltration production line |
-
2018
- 2018-06-06 CN CN201810575469.6A patent/CN108500245A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101082006B1 (en) * | 2011-06-27 | 2011-11-09 | 주식회사 한국무빙월 | Appartus for fixing a movable panel |
| CN202642907U (en) * | 2012-07-07 | 2013-01-02 | 张焕波 | Rubber hose winding numerically-controlled machine tool |
| CN205128491U (en) * | 2015-11-27 | 2016-04-06 | 苏州市永佳精密模具厂 | Auto -parts infiltrates and glues jar with washing |
| CN205200514U (en) * | 2015-12-22 | 2016-05-04 | 因普雷浸渗科技（苏州）有限公司 | Equipment of infiltrating |
| CN206529525U (en) * | 2016-12-02 | 2017-09-29 | 重庆市蓝源机械制造有限公司 | Die-cast product passivation infiltration production line |
| CN107520432A (en) * | 2017-06-12 | 2017-12-29 | 上海科伟达超声波科技有限公司 | Full-automatic infiltration cleaning line |
| CN207205834U (en) * | 2017-09-22 | 2018-04-10 | 武汉大学 | A kind of packaged type guidance panel |
| CN207414801U (en) * | 2017-11-16 | 2018-05-29 | 东莞市钰鸿数控有限公司 | A kind of numerical control box erecting device of CNC machining centers |
| CN107962175A (en) * | 2017-11-28 | 2018-04-27 | 武汉科技大学 | A kind of Multi-stacking compaction casting washes Infiltration Technics program |
| CN208341708U (en) * | 2018-06-06 | 2019-01-08 | 南京埃克斯密封技术有限公司 | A kind of unattended full-automatic infiltration production line |
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