Background
At present, accidents caused by high-voltage breakdown and short circuit of a switch cabinet occupy a certain proportion of the transformation and distribution accidents in the operation of transformation and distribution equipment, the accidents generally have a great relationship with moisture, although measures such as dehumidification by a dehumidifier, heating by a heater and the like are adopted in the operation of the transformation and distribution equipment, the accidents sometimes occur, the daily production and life are directly and seriously influenced after the accidents occur, and therefore, the quick treatment after the accidents occur is very important. At present, no good rapid processing scheme exists, generally, a scheme of replacing devices, components or integrally replacing is adopted, the cost is high, and the power failure time is long.
Disclosure of Invention
The design purpose of the invention is as follows: the method avoids the defects in the background art, and designs a rapid processing method for the high-voltage switch cabinet body material which can thoroughly remove dibutyl phthalate on the surfaces of epoxy resin shells such as a mutual inductor, a high-voltage insulating copper bar sleeve, a high-voltage insulating column, a vacuum switch insulator and the like to cause pollution flashover.
The design causes of the invention are as follows: epoxy resin bodies such as a current transformer, a high-voltage insulating copper bar sleeve, a high-voltage insulating column, a vacuum switch insulator and the like in a high-voltage switch cabinet of 10KV and above 10KV cause high-voltage short circuit and tripping phenomena due to serious pollution flashover, and the current transformer does not cause high-voltage short circuit and tripping due to the presence of a high-voltage fuse, and only burns out the high-voltage fuse. However, after replacing the burned current transformer, the high-voltage insulating copper bar bushing, the high-voltage insulating column, the vacuum switch insulator, etc., it is still not qualified during the high-voltage insulation test, which is caused by the insulation reduction of the other un-burned epoxy resin bodies. If all current transformers, voltage transformers, high-voltage insulation copper bar sleeves, high-voltage insulation columns, vacuum switch insulators and the like are replaced, the cost is high, if the whole replacement is not only high, but also the power failure time is long, and therefore a method which is low in cost and quick in repair is urgently needed, and the method is very practical.
In a large amount of actual rush repair operations, after repeated inspection and test of parts of a high-voltage switch cabinet, the insulation of epoxy resin shells such as a mutual inductor, a high-voltage insulating copper bar sleeve, a high-voltage insulating column and a vacuum switch insulator is found to be reduced, and the epoxy resin bodies such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator are further inspected to find that the cause is not moisture and dust on the surfaces of the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator, so that the common methods of dehumidification, heating and the like are completely ineffective, the real cause is that dibutyl phthalate is separated out from the epoxy resin of the bodies (shells) such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator in an air humid. Because the cast epoxy resin is used for producing the bodies (shells) of the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column, the vacuum switch insulator and the like, the internal toughening agent is dibutyl phthalate, the addition amount is generally about 12 percent, and the dibutyl phthalate can be separated out in a humid environment due to high water extraction property. The separated dibutyl phthalate is different from a pure product, is mixed with various impurities, has poor insulating property and is a main reason for causing flash.
Due to the characteristics of dibutyl phthalate, the chemical formula: C16H22O 4; C6H4(COOC4H9)2, molecular weight: 278.35, boiling point: 340 ℃, flash point: solubility at 171 deg.C, water solubility of 0.04% (25 deg.C), and solubility in ethanol, diethyl ether, acetone and benzene. Therefore, the washing with water is completely ineffective, the washing effect with ethanol, ether, acetone and benzene is not good, and the operation is inconvenient.
Through repeated tests, the invention discovers that dibutyl phthalate on the surfaces of epoxy resin shells such as a mutual inductor, a high-voltage insulating copper bar sleeve, a high-voltage insulating column, a vacuum switch insulator and the like is burnt off by using a butane spray gun according to the flammability (flash point: 171 ℃) and the volatility (boiling point: 340 ℃) of dibutyl phthalate, the flame temperature of the spray gun is about 800 ℃, and as long as the spray gun is moved quickly during operation and cannot stay for a long time (the stay time cannot be more than 2 seconds), the surfaces of the epoxy resin shells such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column, the vacuum switch insulator and the like can be damaged, the insulation of a high-voltage line can be tested after treatment to ensure the qualification, and a high-voltage test is added to ensure the qualification, so that.
The technical scheme is as follows: a rapid processing method for pollution flashover caused by high-voltage switch cabinet body materials is characterized by comprising the following steps: and burning the dibutyl phthalate on the surfaces of epoxy resin shells such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column, the vacuum switch insulator and the like by adopting flame sprayed by a butane spray gun.
Compared with the background art, the method has the advantages that dibutyl phthalate on the surfaces of epoxy resin shells such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator is burnt out by using the butane spray gun, so that the method is quick, effective and low in cost, the insulation reliability of the high-voltage line is ensured after treatment, and the safe and reliable electrification operation is realized again.
Detailed Description
Example 1: a rapid processing method for pollution flashover caused by high-voltage switch cabinet body materials is characterized by comprising the following steps: and burning the dibutyl phthalate on the surfaces of epoxy resin shells such as the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column, the vacuum switch insulator and the like by adopting flame sprayed by a butane spray gun. The flame temperature of the butane spray gun is more than 700 ℃ and less than 900 ℃, and when dibutyl phthalate on the surfaces of epoxy resin shells such as a mutual inductor, a high-voltage insulating copper bar sleeve, a high-voltage insulating column and a vacuum switch insulator is burnt out by flame sprayed by the butane spray gun, the spray gun needs to be moved quickly, and the temperature generated by the residence time of the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator is less than the temperature born by the damage of the mutual inductor, the high-voltage insulating copper bar sleeve, the high-voltage insulating column and the vacuum switch insulator.
Pollution flashover caused by high-voltage switch cabinet body material
Existing methods
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Dehumidification and heating
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Frequent high voltage short circuit and trip caused by pollution flashover
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Poor reliability
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The method of the present application
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Butane flame combustion
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High-voltage short circuit and trip caused by pollution flashover can not occur
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Reliability 100% |
The pollution caused by the bulk material is as follows: dibutyl phthalate on the surfaces of epoxy resin shells of a mutual inductor, a high-voltage insulating copper bar sleeve, a high-voltage insulating column, a vacuum switch insulator and the like.
It is to be understood that: although the above embodiments have described the design idea of the present invention in more detail, these descriptions are only simple descriptions of the design idea of the present invention, and are not limitations of the design idea of the present invention, and any combination, addition, or modification without departing from the design idea of the present invention falls within the scope of the present invention.