CN108499830A - A kind of switchgear plank derusting process - Google Patents

A kind of switchgear plank derusting process Download PDF

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Publication number
CN108499830A
CN108499830A CN201810193004.4A CN201810193004A CN108499830A CN 108499830 A CN108499830 A CN 108499830A CN 201810193004 A CN201810193004 A CN 201810193004A CN 108499830 A CN108499830 A CN 108499830A
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CN
China
Prior art keywords
plank
paint
parts
switchgear
derusting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810193004.4A
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Chinese (zh)
Inventor
郭致成
李明杰
刘新宏
吴可胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Nicaise Electrical Equipment Ltd By Share Ltd
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Tianjin Nicaise Electrical Equipment Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Nicaise Electrical Equipment Ltd By Share Ltd filed Critical Tianjin Nicaise Electrical Equipment Ltd By Share Ltd
Priority to CN201810193004.4A priority Critical patent/CN108499830A/en
Publication of CN108499830A publication Critical patent/CN108499830A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2503/00Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00Epoxy polymers

Abstract

The present invention provides a kind of switchgear plank derusting process, includes the following steps:(1) it pre-processes;(2) first wash;(3) it polishes;(4) it derusts;(5) it cleans again;(6) primer spray;(7) paint is reinforced in spray;(8) topcoating.The present invention combines mechanical derusting and chemical derusting, improves rust cleaning efficiency;And the aqueous antirust paint finally sprayed has the advantages that weather-proof, guarantor's light, guarantor's color, antirust, anti-corrosion, while there is excellent adhesive force, corrosion resistance and anti-stain characteristic so that switchgear has excellent antirust, anti-corrosion and antifouling property.

Description

A kind of switchgear plank derusting process
Technical field
The present invention relates to switchgear technical field more particularly to a kind of switchgear plank derusting process.
Background technology
Traditional switchgear plank derusting process is mostly after cleaning plank once by rust removing solution, to continue to use, But it often will appear cleaning in this way to be not thorough, and make occur rusty stain again during subsequent use, to reduce switchgear Service life.
Invention content
The present invention is exactly directed to the above technical problem, provides a kind of switchgear plank derusting process.
The present invention to achieve the above object, using following technical scheme:A kind of switchgear plank derusting process, including it is following Step:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, with remove the greasy dirt of plate surface, moisture and Sundries;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint is uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 15-20 μm, paint film Overall thickness be not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with ring Oxygen resin and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, using sand paper to paint vehicle after paint vehicle is completely dried It polishes, then the surface of plank is wiped with degreaser, is finally wiped with tack cloth, remove the floating of plate surface Dirt.
The hydraulic pressure of deionized water is 5-10MPa in the step (2), and scavenging period is 3-5 minutes;In the step (5) The hydraulic pressure of deionized water is 10-20MPa, and scavenging period is 5-10 minutes.
The rust removing solution includes following solute:Condensation compound of alkyl phenol and epoxy ethane 5-15ml/L, alkalescent sodium salt 5- 25g/L, thiocarbamide 2-28g/L, sulfamic acid 2-8g/L, tartaric acid 8-18g/L, citric acid 5-20g/L.
The condensation compound of alkyl phenol and epoxy ethane is the compound of alkyl phenol polyoxyethylene ether.
In the step (6), priming paint is suppression rust priming paint, includes the component of following parts by weight:30-34 parts of phosphoric acid, tartaric acid 6-9 parts, 3-5 parts of tannic acid, 3-5 parts of citric acid, 10-14 parts of isopropanol, 2-4 parts of glycerine, 0.5-1 parts of organic acid ammino-complex, 40-44 parts of water.
The beneficial effects of the invention are as follows:The present invention combines mechanical derusting and chemical derusting, improves rust cleaning efficiency; And the aqueous antirust paint finally sprayed has the advantages that weather-proof, guarantor's light, guarantor's color, antirust, anti-corrosion, while there is excellent attachment Power, corrosion resistance and anti-stain characteristic so that switchgear has excellent antirust, anti-corrosion and antifouling property.
Specific implementation mode
With reference to embodiment, the invention will be further described:
A kind of switchgear plank derusting process, includes the following steps:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, with remove the greasy dirt of plate surface, moisture and Sundries;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint is uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 15-20 μm, paint film Overall thickness be not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with ring Oxygen resin and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, using sand paper to paint vehicle after paint vehicle is completely dried It polishes, then the surface of plank is wiped with degreaser, is finally wiped with tack cloth, remove the floating of plate surface Dirt.
The hydraulic pressure of deionized water is 5-10MPa in the step (2), and scavenging period is 3-5 minutes;In the step (5) The hydraulic pressure of deionized water is 10-20MPa, and scavenging period is 5-10 minutes.
The rust removing solution includes following solute:Condensation compound of alkyl phenol and epoxy ethane 5-15ml/L, alkalescent sodium salt 5- 25g/L, thiocarbamide 2-28g/L, sulfamic acid 2-8g/L, tartaric acid 8-18g/L, citric acid 5-20g/L.
The condensation compound of alkyl phenol and epoxy ethane is the compound of alkyl phenol polyoxyethylene ether.
In the step (6), priming paint is suppression rust priming paint, includes the component of following parts by weight:30-34 parts of phosphoric acid, tartaric acid 6-9 parts, 3-5 parts of tannic acid, 3-5 parts of citric acid, 10-14 parts of isopropanol, 2-4 parts of glycerine, 0.5-1 parts of organic acid ammino-complex, 40-44 parts of water.
A kind of 1 switchgear plank derusting process of embodiment, includes the following steps:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, with remove the greasy dirt of plate surface, moisture and Sundries;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint is uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 15 μm, paint film Overall thickness is not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with ring Oxygen resin and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, using sand paper to paint vehicle after paint vehicle is completely dried It polishes, then the surface of plank is wiped with degreaser, is finally wiped with tack cloth, remove the floating of plate surface Dirt.
The hydraulic pressure of deionized water is 5MPa in the step (2), and scavenging period is 3 minutes;Deionization in the step (5) The hydraulic pressure of water is 10MPa, and scavenging period is 5 minutes.
The rust removing solution includes following solute:Condensation compound of alkyl phenol and epoxy ethane 5ml/L, alkalescent sodium salt 5g/L, Thiocarbamide 2g/L, sulfamic acid 2g/L, tartaric acid 8g/L, citric acid 5g/L.
The condensation compound of alkyl phenol and epoxy ethane is the compound of alkyl phenol polyoxyethylene ether.
In the step (6), priming paint is suppression rust priming paint, includes the component of following parts by weight:30 parts of phosphoric acid, 6 parts of tartaric acid, 3 parts of tannic acid, 3 parts of citric acid, 10 parts of isopropanol, 2 parts of glycerine, 0.5 part of organic acid ammino-complex, 40 parts of water.
A kind of 2 switchgear plank derusting process of embodiment, includes the following steps:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, with remove the greasy dirt of plate surface, moisture and Sundries;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint is uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 20 μm, paint film Overall thickness is not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with ring Oxygen resin and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, using sand paper to paint vehicle after paint vehicle is completely dried It polishes, then the surface of plank is wiped with degreaser, is finally wiped with tack cloth, remove the floating of plate surface Dirt.
The hydraulic pressure of deionized water is 10MPa in the step (2), and scavenging period is 5 minutes;Gone in the step (5) from The hydraulic pressure of sub- water is 20MPa, and scavenging period is 10 minutes.
The rust removing solution includes following solute:Condensation compound of alkyl phenol and epoxy ethane 15ml/L, alkalescent sodium salt 25g/ L, thiocarbamide 28g/L, sulfamic acid 8g/L, tartaric acid 18g/L, citric acid 20g/L.
The condensation compound of alkyl phenol and epoxy ethane is the compound of alkyl phenol polyoxyethylene ether.
In the step (6), priming paint is suppression rust priming paint, includes the component of following parts by weight:34 parts of phosphoric acid, 9 parts of tartaric acid, 5 parts of tannic acid, 5 parts of citric acid, 14 parts of isopropanol, 4 parts of glycerine, 1 part of organic acid ammino-complex, 44 parts of water.
A kind of 3 switchgear plank derusting process of embodiment, includes the following steps:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, with remove the greasy dirt of plate surface, moisture and Sundries;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint is uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 15-20 μm, paint film Overall thickness be not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with ring Oxygen resin and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, using sand paper to paint vehicle after paint vehicle is completely dried It polishes, then the surface of plank is wiped with degreaser, is finally wiped with tack cloth, remove the floating of plate surface Dirt.
The hydraulic pressure of deionized water is 8MPa in the step (2), and scavenging period is 4 minutes;Deionization in the step (5) The hydraulic pressure of water is 15MPa, and scavenging period is 7 minutes.
The rust removing solution includes following solute:Condensation compound of alkyl phenol and epoxy ethane 5ml/L, alkalescent sodium salt 6g/L, Thiocarbamide 3g/L, sulfamic acid 4g/L, tartaric acid 10g/L, citric acid 5g/L.
The condensation compound of alkyl phenol and epoxy ethane is the compound of alkyl phenol polyoxyethylene ether.
In the step (6), priming paint is suppression rust priming paint, includes the component of following parts by weight:32 parts of phosphoric acid, 8 parts of tartaric acid, 4 parts of tannic acid, 4 parts of citric acid, 13 parts of isopropanol, 4 parts of glycerine, 0.7 part of organic acid ammino-complex, 43 parts of water.
Above example is to the present invention have been described in detail, it is clear that present invention specific implementation is not limited by aforesaid way System as long as using the various improvement of inventive concept and technical scheme of the present invention progress, or not improved directly applies to it Its occasion, within protection scope of the present invention.

Claims (5)

1. a kind of switchgear plank derusting process, which is characterized in that include the following steps:
(1) it pre-processes:Plank is pre-processed using ball blast assembly line, to remove the greasy dirt, moisture and sundries of plate surface;
(2) first wash:Using deionized water shower plank surface and be dried;
(3) it polishes:The rusty stain that do not cleaned out also on plank is subjected to polishing removing by sand paper;
(4) it derusts:Plank after polishing is put into rust removing solution and is cleaned;
(5) it cleans again:Using the plank after deionized water again shower derusting and it is dried;
(6) primer spray:Priming paint uniformly sprayed to the plank after cleaning again, the thickness of per pass paint is 15-20 μm, paint film it is total Thickness is not less than 30 μm;
(7) paint is reinforced in spray:Plank is sprayed as paint is reinforced using epoxy zinc-rich paint, and epoxy zinc-rich paint is with asphalt mixtures modified by epoxy resin Fat and the two-component paint that polyurethane is base-material;
(8) topcoating:Plank is sprayed using aqueous antirust paint, paint vehicle is carried out using sand paper after paint vehicle is completely dried Polishing, then wipes the surface of plank with degreaser, is finally wiped with tack cloth, remove the floating dust of plate surface.
2. a kind of switchgear plank derusting process according to claim 1, which is characterized in that gone in the step (2) from The hydraulic pressure of sub- water is 5-10MPa, and scavenging period is 3-5 minutes;The hydraulic pressure of deionized water is 10-20MPa in the step (5), Scavenging period is 5-10 minutes.
3. a kind of switchgear plank derusting process according to claim 1, which is characterized in that comprising such as in the rust removing solution Under solute:Condensation compound of alkyl phenol and epoxy ethane 5-15ml/L, alkalescent sodium salt 5-25g/L, thiocarbamide 2-28g/L, amino sulphur Sour 2-8g/L, tartaric acid 8-18g/L, citric acid 5-20g/L.
4. a kind of switchgear plank derusting process according to claim 3, which is characterized in that the alkyl phenol and epoxy second Alkane condensation product is the compound of alkyl phenol polyoxyethylene ether.
5. a kind of switchgear plank derusting process according to claim 1, which is characterized in that in the step (6), priming paint For suppression rust priming paint, include the component of following parts by weight:30-34 parts of phosphoric acid, 6-9 parts of tartaric acid, 3-5 parts of tannic acid, citric acid 3-5 Part, 10-14 parts of isopropanol, 2-4 parts of glycerine, 0.5-1 parts of organic acid ammino-complex, 40-44 parts of water.
CN201810193004.4A 2018-03-09 2018-03-09 A kind of switchgear plank derusting process Withdrawn CN108499830A (en)

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Application Number Priority Date Filing Date Title
CN201810193004.4A CN108499830A (en) 2018-03-09 2018-03-09 A kind of switchgear plank derusting process

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Application Number Priority Date Filing Date Title
CN201810193004.4A CN108499830A (en) 2018-03-09 2018-03-09 A kind of switchgear plank derusting process

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109550663A (en) * 2018-11-20 2019-04-02 浙江新跃电气有限公司 A kind of preparation method of high insulated type switchgear
CN109594085A (en) * 2018-12-05 2019-04-09 敬业钢铁有限公司 A kind of hot rolled steel plate derusting method
CN117620544A (en) * 2024-01-26 2024-03-01 天津尼凯斯电器设备股份有限公司 Box frame welding fixture

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US20040151831A1 (en) * 2003-01-31 2004-08-05 Begis Jacob L. Rapid on-site vehicle paint repair system and method therefor
CN101294287A (en) * 2007-04-28 2008-10-29 佛山市顺德区汉达精密电子科技有限公司 Formula and technique for neutral rust remover for rust cleaning of sheet material
CN104312224A (en) * 2014-10-21 2015-01-28 南通贝斯特船舶与海洋工程设计有限公司 Method for descaling ship
CN105965362A (en) * 2016-06-30 2016-09-28 国网安徽省电力公司全椒县供电公司 Rust removal process for switch cabinet
CN107338443A (en) * 2017-05-16 2017-11-10 成都振中电气有限公司 Regulator cubicle sheet material derusting process
CN107670946A (en) * 2017-10-27 2018-02-09 宝鸡长达电气科技有限公司 A kind of regulator cubicle enamelling process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040151831A1 (en) * 2003-01-31 2004-08-05 Begis Jacob L. Rapid on-site vehicle paint repair system and method therefor
CN101294287A (en) * 2007-04-28 2008-10-29 佛山市顺德区汉达精密电子科技有限公司 Formula and technique for neutral rust remover for rust cleaning of sheet material
CN104312224A (en) * 2014-10-21 2015-01-28 南通贝斯特船舶与海洋工程设计有限公司 Method for descaling ship
CN105965362A (en) * 2016-06-30 2016-09-28 国网安徽省电力公司全椒县供电公司 Rust removal process for switch cabinet
CN107338443A (en) * 2017-05-16 2017-11-10 成都振中电气有限公司 Regulator cubicle sheet material derusting process
CN107670946A (en) * 2017-10-27 2018-02-09 宝鸡长达电气科技有限公司 A kind of regulator cubicle enamelling process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109550663A (en) * 2018-11-20 2019-04-02 浙江新跃电气有限公司 A kind of preparation method of high insulated type switchgear
CN109594085A (en) * 2018-12-05 2019-04-09 敬业钢铁有限公司 A kind of hot rolled steel plate derusting method
CN117620544A (en) * 2024-01-26 2024-03-01 天津尼凯斯电器设备股份有限公司 Box frame welding fixture
CN117620544B (en) * 2024-01-26 2024-03-26 天津尼凯斯电器设备股份有限公司 Box frame welding fixture

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Application publication date: 20180907