CN108489849B - Method for rapidly detecting boron in alpha-alumina and alumina product grade discrimination - Google Patents

Method for rapidly detecting boron in alpha-alumina and alumina product grade discrimination Download PDF

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Publication number
CN108489849B
CN108489849B CN201810157667.0A CN201810157667A CN108489849B CN 108489849 B CN108489849 B CN 108489849B CN 201810157667 A CN201810157667 A CN 201810157667A CN 108489849 B CN108489849 B CN 108489849B
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alumina
beaker
product
mixture
boron
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CN108489849A (en
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张冬梅
王霄楠
李民菁
邵梅珊
李莉真
马春玲
满俊艳
王双丽
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Henan Changxing Industrial Co ltd
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Henan Changxing Industrial Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
    • G01N5/04Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples
    • G01N2001/386Other diluting or mixing processes

Abstract

A method for quickly detecting boron in alpha-alumina and the grade discrimination of alumina products are provided, which provides a method for quickly detecting the boron content in the alumina by the reaction of the alpha-alumina and polyvinyl alcohol, and a process for judging the grade of the alumina products, wherein the alumina is sampled, detected and evaluated by the steps of sampling, batching, gelling, pouring, weighing, calculating, comparing and the like. The method has the advantages of high measurement speed, ingenious conception, simple steps, convenient operation and clear standard, and can conveniently and quickly judge the quality grade of the alumina based on the boron content.

Description

Method for rapidly detecting boron in alpha-alumina and alumina product grade discrimination
Technical Field
The invention belongs to the field of chemical detection, relates to a method for detecting boron in alumina and grade judgment of an alumina product, and particularly relates to a method for detecting the content of boron in alumina through reaction of alpha-alumina and polyvinyl alcohol, and the grade of the alumina product is judged according to the method.
Background
α -alumina has high chemical stability, high melting point, high thermal stability, high hardness, high wear resistance, high mechanical strength, high electric insulation, high corrosion resistance, etc. it is widely used in shaped and unshaped refractory material, refractory castable binder, wear-resistant grinding tool, high-purity refractory fiber, special ceramic, electronic ceramic, etc. α -alumina is produced by adding additive into aluminum hydroxide or alumina, calcining, and phase-converting to obtain alumina powder and then grinding with advanced grinding technologyAnd (3) pulverizing. Al (OH)3Dehydration at 407.30 ℃ to form gamma-Al2O3,γ-Al2O3Starting to transform to theta-Al after 900 DEG C2O3Does not convert to α -Al until 1200 DEG C2O3And forming a stable crystal form.
In order to reduce consumption, time and cost, additives are generally added in the production process. There are many kinds of additives, and one of the commonly used additives is boric acid, boric acid (H)3BO3) White powdery crystals or triclinic scaly crystals, smooth hand feeling, no odor, weak acidity of aqueous solution, melting point of 169 deg.C, boiling point of 300 deg.C, and loss of 1 molecule of water when heated to 100-105 deg.C to form metaboric acid (HBO)2) The pyroboric acid (H) is converted into pyroboric acid when heated for a long time at 104-160 DEG C2B4O7) And further heating to a higher temperature to form an anhydride (B)2O3) At the same time, along with the reduction of temperature, the boric acid and the salt thereof are crystallized and separated out and are attached to the calcining equipment to form the atmosphere of the boric acid and the salt thereof in the calcining atmosphere, thereby leading α -Al to be evaporated along with the water vapor and take away the sodium in the product, being beneficial to the formation of α phase2O3The product will have a certain boron content regardless of whether the additive has boric acid or not, in some specific users, the structure and content of boron and its compounds directly determine that α -Al can not be used in the production process2O3And (5) producing the product. At present, no judgment method aiming at the influence of the structures and the contents of boron and boron compounds is available, the judgment method can only be used in production tests, and the judgment is carried out according to the use effect, so that great waste is generated in time and cost.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method for rapidly detecting the boron content in alumina by reacting alpha-alumina with polyvinyl alcohol, and thus, the grade of an alumina product is judged.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a method for detecting boron in alpha-alumina comprises the following steps:
(1) sampling: selecting about 1000g of samples with uniform granularity on a production site, mixing and homogenizing, and performing three-time reduction by a four-division sampling method to obtain about 125g of samples;
(2) preparing materials: under the environment of 25 ℃ of temperature and 60% of humidity, 20.00ml of polyvinyl alcohol solution with 60 ℃ of temperature and 10% of concentration is added into a 100ml beaker A, and then 10.00g of sample is added;
(3) and (3) gelling: rapidly stirring with a glass rod with diameter of 5mm and length of 200mm for 120s, keeping the temperature at 60 deg.C, standing for 300s, and naturally cooling;
(4) pouring, namely inclining the beaker to the inclination angle of 30 degrees, enabling a mouth of the beaker to be opposite to the lower part, and using a 100ml beaker B with known weight W to receive α -Al flowing down from the beaker A2O3The mixture with polyvinyl alcohol is taken for 300 seconds;
(5) weighing: weighing the beaker B and the total weight G of the mixture on a balance;
(6) calculating the loss of the mixture (G), L = G-W, and α -Al is calculated according to the loss of the mixture2O3Boron content in the raw material.
A grade discrimination method of an alumina product based on boron content is based on the detection method, and if the final loss L is more than or equal to 25g, the product is a superior product; l is more than or equal to 20g, the product is qualified; and L is less than 20g, the product is unqualified.
In the present invention, the commercial aluminum hydroxide and aluminum oxide, which typically contain 0.1-0.6% sodium oxide, form borax with a melting point of about 880 ℃ and a boiling point of 1575 ℃ at temperatures above 1000 ℃, and are finally present in the form of borax in the product α -Al2O3Among them. At a certain temperature, polyvinyl alcohol reacts with borax to form a double-glycol type gel, similar to jelly. The higher the boron content, the poorer the fluidity of the gel. Therefore, the boron content in the raw material can be accurately judged by detecting the fluidity of the gel. However, in the production field, due to the requirement of the production process, a great amount of time cannot be spent on sampling for multiple times, accurately preparing samples and slowly reacting, and the requirement of rapid reaction is metThe result is obtained quickly by detection, so the invention properly coarsely takes the sample, properly accelerates the reaction, reduces the determination time and achieves the aim of quick detection.
Compared with the prior art, the invention has the following advantages:
the detection speed is high: the test can be finished in 15 minutes, and grade judgment is made, so that the method is particularly suitable for production control analysis;
the conception is ingenious: the method does not test the boron content through the traditional chemical analysis or physical analysis, but detects the boron content through the physicochemical characteristics of borax in the occurrence state of boron, and has ingenious conception;
the operation is simple: the process is simple, the operation is convenient, and the method can be effectively implemented in a common laboratory;
the standard is clear: through a large amount of data acquisition and comparison, the judgment is accurate, superior products, qualified products and unqualified products are clear at a glance, and the quality of the alumina can be accurately judged simply by comparing threshold numbers.
Detailed Description
The invention is further described below with reference to specific preferred embodiments, without thereby limiting the scope of protection of the invention.
A method for detecting boron in alpha-alumina comprises the following steps:
(1) sampling: selecting about 1000g of samples with uniform granularity on a production site, mixing and homogenizing, and performing three-time reduction by a four-division sampling method to obtain about 125g of samples;
(2) preparing materials: under the environment of 25 ℃ of temperature and 60% of humidity, 20.00ml of polyvinyl alcohol solution with 60 ℃ of temperature and 10% of concentration is added into a 100ml beaker A, and then 10.00g of sample is added;
(3) and (3) gelling: rapidly stirring with a glass rod with diameter of 5mm and length of 200mm for 120s, keeping the temperature at 60 deg.C, standing for 300s, and naturally cooling;
(4) pouring, namely inclining the beaker to the inclination angle of 30 degrees, enabling a mouth of the beaker to be opposite to the lower part, and using a 100ml beaker B with known weight W to receive α -Al flowing down from the beaker A2O3The mixture with polyvinyl alcohol is taken for 300 seconds;
(5) weighing: weighing the beaker B and the total weight G of the mixture on a balance;
(6) calculating the loss of the mixture (G), L = G-W, and α -Al is calculated according to the loss of the mixture2O3Boron content in the raw material.
A grade discrimination method of an alumina product based on boron content is based on the detection method, and if the final loss L is more than or equal to 25g, the product is a superior product; l is more than or equal to 20g, the product is qualified; and L is less than 20g, the product is unqualified.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.

Claims (2)

1. The method for rapidly detecting boron in alpha-alumina is characterized by comprising the following steps of:
sampling: selecting 1000g of samples with uniform granularity on a production site, mixing and homogenizing, and carrying out three times of reduction by a four-component sampling method to obtain 125g of samples;
preparing materials: under the environment of 25 ℃ of temperature and 60% of humidity, 20.00ml of polyvinyl alcohol solution with 25 ℃ of temperature and 10% of concentration is added into a 100ml beaker A, and then 10.00g of sample is added;
and (3) gelling: rapidly stirring with a glass rod with diameter of 5mm and length of 200mm for 120s, keeping the temperature at 60 deg.C, standing for 300s, and naturally cooling;
pouring, namely inclining the beaker to the inclination angle of 30 degrees, enabling a mouth of the beaker to be opposite to the lower part, and using a 100ml beaker B with known weight W to receive α -Al flowing down from the beaker A2O3The mixture with polyvinyl alcohol is taken for 300 seconds;
weighing: weighing the beaker B and the total weight G of the mixture on a balance;
calculating the loss of the mixture L = G-W, and calculating α -Al according to the loss of the mixture2O3Boron content in the raw material.
2. A method for judging the grade of an alumina product based on boron content is characterized in that based on the method of claim 1, if the final loss L is more than or equal to 25g, the product is a superior product; if L is more than 25g and is more than or equal to 20g, the product is qualified; and L is less than 20g, the product is unqualified.
CN201810157667.0A 2018-02-24 2018-02-24 Method for rapidly detecting boron in alpha-alumina and alumina product grade discrimination Active CN108489849B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01250049A (en) * 1988-03-30 1989-10-05 Sando Iron Works Co Ltd Method of measuring concentration of polyvinyl alcohol in aqueous solution
RU2094117C1 (en) * 1996-07-23 1997-10-27 Акционерное общество закрытого типа "Фосфосорб" Sorbent and method for its production
CN2856991Y (en) * 2005-09-09 2007-01-10 卢新 Fast detecting test paper for borax and boric acid in foodstuff
JP2011209306A (en) * 2010-08-02 2011-10-20 Sumitomo Chemical Co Ltd Method for quantitating free boric acid
CN106932385A (en) * 2015-12-30 2017-07-07 中核北方核燃料元件有限公司 The assay method of total Boron contents in boron carbide-aluminum oxide pellet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01250049A (en) * 1988-03-30 1989-10-05 Sando Iron Works Co Ltd Method of measuring concentration of polyvinyl alcohol in aqueous solution
RU2094117C1 (en) * 1996-07-23 1997-10-27 Акционерное общество закрытого типа "Фосфосорб" Sorbent and method for its production
CN2856991Y (en) * 2005-09-09 2007-01-10 卢新 Fast detecting test paper for borax and boric acid in foodstuff
JP2011209306A (en) * 2010-08-02 2011-10-20 Sumitomo Chemical Co Ltd Method for quantitating free boric acid
CN106932385A (en) * 2015-12-30 2017-07-07 中核北方核燃料元件有限公司 The assay method of total Boron contents in boron carbide-aluminum oxide pellet

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《Al2O3-B4C弥散芯块烧结过程中硼含量的控制》;黄栋生 等.;《中南矿冶学院学报》;19941031;第25卷(第5期);第625-628页 *
《Effects of Boron Carbide Content on the Microstructure and Properties of Atmospheric Plasma-Sprayed NiCoCrAlY/Al2O3-B4C Composite Coatings》;Cao Yuxia et al.;《HERMAL SPRAY TECHNOLOGY》;20140430;第23卷(第4期);第716-724页 *

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