CN108489726A - Durability detection device for gas pressure regulator, governor diaphragm - Google Patents

Durability detection device for gas pressure regulator, governor diaphragm Download PDF

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Publication number
CN108489726A
CN108489726A CN201810498887.XA CN201810498887A CN108489726A CN 108489726 A CN108489726 A CN 108489726A CN 201810498887 A CN201810498887 A CN 201810498887A CN 108489726 A CN108489726 A CN 108489726A
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China
Prior art keywords
diaphragm
pressure regulator
plenum chamber
gas pressure
governor
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Application number
CN201810498887.XA
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Chinese (zh)
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CN108489726B (en
Inventor
金国平
刘宏亮
耿学顺
张巍
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Jiangsu Ke Xin Gas-Fired Equipment Co Ltd
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Jiangsu Ke Xin Gas-Fired Equipment Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Fluid Pressure (AREA)
  • Reciprocating Pumps (AREA)

Abstract

The present invention relates to a kind of durability detection devices for gas pressure regulator, governor diaphragm, including rack, positioning component and vibration component;Positioning component is fixed on rack top side, disk is clamped including air pump, plenum chamber, pressure gauge and diaphragm, plenum chamber is connect with air pump, pressure gauge is arranged on plenum chamber top and is connected to plenum chamber inner cavity, diaphragm clamps the open end that disk is correspondingly arranged at plenum chamber inner cavity, and diaphragm clamps disk center and offers through-hole;Vibration component is fixed on the side of the remotely located component in rack top, including driving mechanism and link mechanism, and link mechanism one end is fixedly connected with driving mechanism, and the link mechanism other end is fixedly connected with center.This is used for the durability detection device of gas pressure regulator, governor diaphragm by the ingenious cooperation of positioning component and vibration component, and simple for structure reasonable, epithelium diaphragm is easy to loading and unloading, airtight performance is good, operability is strong, and detection data is accurate, is suitable for the detection of a variety of pressure regulator diaphragms.

Description

Durability detection device for gas pressure regulator, governor diaphragm
Technical field:
The present invention relates to gas-fired equipment detection technique field more particularly to a kind of durabilities for gas pressure regulator, governor diaphragm Detection device.
Background technology:
The gas pressure regulator, governor component part important as gas-fired equipment, is widely used in people's lives, heating, refrigeration, hair The every field such as electricity, as China's economy and the continuous of city gas cause advance, quality, property of the people to gas-fired equipment More stringent requirements are proposed for energy and safety, to ensure the safety and reliability of city gas supply, does not only turn off and sends out It accords with the demands of the market, the high quality novel gas pressure regulator with independent intellectual gradually substitutes import, could improve our combustion Gas device fabrication is horizontal, the competitiveness of enterprise.
It is general in gas pressure regulator, governor in the prior art that all there is diaphragm, due to diaphragm at work need constantly to do it is past Multiple movement, therefore the vulnerable part that pressure regulation epithelium is gas pressure regulator, governor, need replacing.Existing diaphragm robustness detection device is for example special Profit number is a kind of gas pressure regulator, governor epithelium testing machine disclosed in CN202442864U, include for fix the epithelium pallet of diaphragm with And the driving mechanism that driving diaphragm and epithelium pallet pump simultaneously, by simulating fortune of the diaphragm in gas pressure regulator, governor Flowing mode detects its service life.However its structure is complex, cost of manufacture is higher, and diaphragm is mounted on bonnet, and lower valve The cavity inside of composition is covered, since gas pressure regulator, governor volume is generally all larger, weight is also heavier, and diaphragm is very time-consuming when installing to be taken Power, and the vibration reciprocating stroke of the structure is non-adjustable, can not targetedly detect;Simultaneously as it does not account for diaphragm institute The abominable and diversity for locating environment, are simulated only under atmospheric pressure environment, and inaccurate, and detection is more limited to; In addition, since diaphragm is fixed by epithelium pallet and is moved up and down simultaneously, epithelium pallet has support force, testing result to diaphragm It is inaccurate.In conclusion although the gas pressure regulator, governor epithelium testing machine is capable of the service life of roughly measuring diaphragm, Its measurement result is simultaneously inaccurate, our experiments show that, the diaphragm lifetime data measured is significantly greater than actual life.
Invention content:
The purpose of the present invention is in view of the drawbacks of the prior art, provide it is a kind of it is simple in structure, easy to operate, versatile, Measure the durability detection device for being accurately used for gas pressure regulator, governor diaphragm.
The present invention is achieved through the following technical solutions:A kind of durability for gas pressure regulator, governor diaphragm detects dress It sets, including rack, the positioning component for clamping diaphragm and the vibration component for driving diaphragm vibration.
Firstly the need of consideration be diaphragm orientation problem.In the prior art, according to the special shape of diaphragm, typically Using the support plate structure essentially identical with its shape, support, however existing technical staff does not consider Effect of the support plate to diaphragm support power, experimental data show that the active force and reaction force actually leverage detection Data.Meanwhile staff in the prior art does not account for inside gas pressure regulator, governor with certain pressure, the pressure yet There is deboost to diaphragm, can have a certain impact to measurement result.
Therefore, how to fix diaphragm, facilitate its location and installation, and make diaphragm local environment and practical service environment deviation compared with Small is the technical problems to be solved by the invention.
The present invention devises special positioning component, and the positioning component is fixed on rack top side, including air pump, fills Gas chamber, pressure gauge and diaphragm clamp disk, and the plenum chamber is connect with air pump, the pressure gauge be arranged plenum chamber top and with fill Gas chamber inner cavity is connected to, and the diaphragm clamps the open end that disk is correspondingly arranged at plenum chamber inner cavity, and diaphragm clamps disk center and offers Through-hole, diaphragm clamp disk and can close diaphragm lid in the open end of plenum chamber inner cavity.
Can effectively diaphragm be compressed by clamping disk in order to facilitate diaphragm, and prevent plenum chamber gas leakage, outside the plenum chamber End is detachably connected with ring flange, and diaphragm clamps disk and can close diaphragm lid on ring flange.
Then, it is envisaged that the driving problems of diaphragm.It is typically all to be actually used according to diaphragm in the prior art Mode of vibration in the process carries out analog-driven.However, its driving mechanism is more single, it is generally only capable of a kind of corresponding size Diaphragm is detected, and due to its structural limitations, needs to use the electronic component of sensor etc to carry out metering sense It answers, cost is higher.
Therefore, how it to be directed to various sizes of diaphragm, is matched with positioning component, makes its reciprocating motion, and can It is another technical problem to be solved by the invention to reduce production cost.
The present invention devises special vibration component, and the vibration component is fixed on the one of the remotely located component in rack top Side, including driving mechanism and link mechanism, described link mechanism one end are fixedly connected with driving mechanism, the link mechanism other end with Center is fixedly connected, and driving mechanism can drive center to move back and forth in the horizontal direction by link mechanism.
The driving mechanism includes driving motor, belt pulley, gearbox and sport rotary-plate, and the driving motor passes through belt Wheel is connect with gearbox, and the gearbox is connect by sport rotary-plate with link mechanism, and driving motor passes through belt pulley and speed change Sport rotary-plate is driven to rotate for case so that link mechanism moves back and forth.
The link mechanism includes pushing connecting rod and waling stripe, and described promotion connecting rod one end is connected by universal joint with horizontal Bar one end is flexibly connected, and the other end of the connecting rod far from universal joint is pushed to be fixedly connected with one end of sport rotary-plate, and the level is even The other end of the bar far from universal joint is fixedly connected with center, and the sport rotary-plate is by pushing connecting rod to drive waling stripe edge Horizontal direction moves back and forth.
For accurate gauge check data, the invention also includes counter, the counter is connect with sport rotary-plate, is passed through The ingenious cooperation of counter and sport rotary-plate records exercise data.
In order to ensure the stability of waling stripe movement, the waling stripe bottom end, which is provided with, is used to support waling stripe Fixator.
The impurity in air impacts detection data in order to prevent, and the air pump passes through oil water separator and plenum chamber Connection.
The beneficial effects of the invention are as follows:This for gas pressure regulator, governor diaphragm durability detection device by positioning component with The ingenious cooperation of vibration component, simple for structure reasonable, epithelium diaphragm is easy to loading and unloading, and airtight performance is good, and operability is strong, testing number It is that a kind of specific aim is stronger according to accurate, is suitable for the professional test equipment of a variety of pressure regulator diaphragms.
Description of the drawings:
Fig. 1 is the structural schematic diagram of the durability detection device for gas pressure regulator, governor diaphragm of the present invention.
Specific implementation mode:
The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy It is more easy to be understood by those skilled in the art, so as to make a clearer definition of the protection scope of the present invention.The present invention is carried The direction term arrived, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc. are only to refer to annexed drawings Direction.Therefore, the direction term used is to illustrate and understand the present invention, rather than to limit the present invention.
As shown in Figure 1, a kind of durability detection device for gas pressure regulator, governor diaphragm, including rack 1, for clamping film The positioning component of piece 6 and for drive diaphragm 6 vibrate vibration component.
The positioning component is fixed on 1 top side of rack, including air pump, plenum chamber 4, pressure gauge 5 and diaphragm clamp disk 7, the air pump is connect by oil water separator with plenum chamber, and plenum chamber 4 is cylindrical hollow configuration, and one end is with opening Mouthful, the size of opening is corresponding with the size of diaphragm 6, and the position of air pump is installed according to on-site actual situations, can be arranged in machine In frame 1, the pressure gauge 5 is arranged on 4 top of plenum chamber and is connected to 4 inner cavity of plenum chamber, and the diaphragm clamps disk 7 and is correspondingly arranged Open end in 4 inner cavity of plenum chamber, diaphragm clamp 7 center of disk and offer through-hole, and diaphragm, which clamps disk 7 and can cover diaphragm 6 to close, to be filled The open end of 4 inner cavity of gas chamber.It is circular ring shape that diaphragm, which clamps disk 7, and diaphragm 6 can be pressed on 4 open end of plenum chamber by edge, and be made Diaphragm 6 closes plenum chamber 4, realizes and is tightly connected.When due to 6 side-to-side vibrations of diaphragm, position centered on actual vibration face, and shake Dynamic amplitude is simultaneously little, and diaphragm clamping disk 7 acts as firmly its vibration plane in order to prevent or reaction force, diaphragm clamp 7 center of disk Hole is opened, through-hole diameter is as big as possible, but cannot influence sealing performance, and diaphragm clamps 7 edge of disk and consolidates 6 edge of diaphragm It is fixed, and diaphragm 6 can be bloated to outside through-hole.
4 outer end of the plenum chamber is detachably connected with ring flange 21, and diaphragm, which clamps disk 7, can cover diaphragm 6 conjunction in flange On disk 21, i.e., diaphragm clamps disk 7 and 6 edge of diaphragm can be fixed on ring flange 21.It is different according to 6 size of diaphragm, it can replace The ring flange 21 of corresponding size, so as to adapt to a plurality of types of diaphragms 6.
The vibration component is fixed on the side of the remotely located component in 1 top of rack, including driving mechanism and link mechanism, Described link mechanism one end is fixedly connected with driving mechanism, and the link mechanism other end is fixedly connected with 6 center of diaphragm, driving mechanism It can in the horizontal direction be moved back and forth by 6 center of link mechanism band dynamic diaphragm.
The driving mechanism includes driving motor 19, belt pulley, gearbox 13 and sport rotary-plate 12, the driving motor 19 It is connect with gearbox 13 by belt pulley, the gearbox 13 is connect by sport rotary-plate 12 with link mechanism, driving motor 19 Sport rotary-plate 12 is driven to rotate by belt pulley and gearbox 13 so that link mechanism moves back and forth.
The link mechanism includes that connecting rod 11 and waling stripe 8, described 11 one end of promotion connecting rod is pushed to pass through universal joint 10 It is flexibly connected with 8 one end of waling stripe, one end of the other end and sport rotary-plate 12 of the connecting rod 11 far from universal joint 10 is pushed to fix Connection, the other end of the waling stripe 8 far from universal joint 10 are fixedly connected by fixed disc with 6 center of diaphragm, the fortune Turn disk 12 is by pushing connecting rod 11 that waling stripe 8 is driven to move back and forth in the horizontal direction.8 bottom end of the waling stripe is provided with It is used to support the fixator 9 of waling stripe 8, there is the fixator 9 through-hole, the waling stripe 8 to pass through the through-hole, and can edge Through-hole is free to slide, to make fixator 9 limit the movement of waling stripe 8, ensures that it is moved in a straight line.Specifically, The fixator 9 includes the upper fixed block being detachably connected and lower fixed block, is easily installed.
The invention also includes counter 14, the counter 14 is connect with sport rotary-plate 12, passes through counter 14 and movement The ingenious cooperation of turntable 12 records exercise data.
It should be noted that the driving motor 19 of the present invention, belt pulley, gearbox 13 etc. can also use the classes such as cylinder, oil cylinder It is replaced like mechanism;Diaphragm 6 is also likely to be the shapes such as rectangle, triangle, ellipse, and therefore, diaphragm clamps disk 7, plenum chamber 4 also may be used With using shape corresponding thereto.
Working principle of the present invention is as follows:
Tested diaphragm 6 is put on the fixed epithelium test plenum chamber 4 of 1 table top of rack, is clamped by diaphragm Disk 7 clamps diaphragm 6 and epithelium test plenum chamber 4, opens gas-filled switching tube 2 and introduces compressed air, will be compressed by air inlet ball valve 3 Air is squeezed into epithelium test plenum chamber 4, is set the test pressure value that epithelium tests plenum chamber by pressure gauge 5, is checked simultaneously Test 6 clamping of diaphragm at whether have gas leakage, such as No leakage, then open power control switch 17, according to the shape of diaphragm 6, Size and material adjust suitable amplitude, and driving motor 19 drives driving belt pulley 14 to rotate by drive pulley 18, driving Belt pulley 14 drives sport rotary-plate 12 to rotate, 12 edge of sport rotary-plate is driven by movable bolt by the deceleration of gearbox 13 It pushes connecting rod 11 to move, pushes connecting rod 11 to be connected with waling stripe 8 by universal joint 10, waling stripe 8 is fixed by fixator 9 It is oriented to, when sport rotary-plate 12 rotates, connecting rod 11 is pushed to drive waling stripe 10 successively to do horizontal fortune by universal joint 10 Dynamic, waling stripe 10 is moved with dynamic diaphragm 6, and diaphragm 6 will overcome the pressure in epithelium test plenum chamber 4, simulate the work of pressure regulator Condition pressure is continuously moved, and times of exercise can be recorded by counter 15, while test data can be remembered by computer 16 It records and is analyzed, which, which can meet, is carried out continuously tens of thousands of secondary motion of membrane requirements, achievees the purpose that diaphragm durability test.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Range.

Claims (7)

1. a kind of durability detection device for gas pressure regulator, governor diaphragm, it is characterised in that:Including rack, for clamping diaphragm Positioning component and vibration component for driving diaphragm vibration;
The positioning component is fixed on rack top side, including air pump, plenum chamber, pressure gauge and diaphragm clamp disk, described to fill Gas chamber is connect with air pump, and the pressure gauge is arranged on plenum chamber top and is connected to plenum chamber inner cavity, and the diaphragm clamps disk pair Open end in plenum chamber inner cavity should be set, and diaphragm clamps disk center and offers through-hole, and diaphragm clamps disk and can close diaphragm lid The open end of plenum chamber inner cavity;
The vibration component is fixed on the side of the remotely located component in rack top, including driving mechanism and link mechanism, described Link mechanism one end is fixedly connected with driving mechanism, and the link mechanism other end is fixedly connected with center, and driving mechanism can lead to Crossing link mechanism drives center to move back and forth in the horizontal direction.
2. the durability detection device according to claim 1 for gas pressure regulator, governor diaphragm, it is characterised in that:The drive Motivation structure includes driving motor, belt pulley, gearbox and sport rotary-plate, and the driving motor is connected by belt pulley and gearbox It connects, the gearbox is connect by sport rotary-plate with link mechanism, and driving motor drives movement to turn by belt pulley and gearbox Disc spins are so that link mechanism moves back and forth.
3. the durability detection device according to claim 2 for gas pressure regulator, governor diaphragm, it is characterised in that:The company Linkage includes pushing connecting rod and waling stripe, and described promotion connecting rod one end is connected by universal joint and the activity of waling stripe one end It connects, pushes the other end of the connecting rod far from universal joint to be fixedly connected with one end of sport rotary-plate, the waling stripe is far from universal joint The other end be fixedly connected with center, the sport rotary-plate by push connecting rod drive waling stripe it is reciprocal in the horizontal direction Movement.
4. the durability detection device according to claim 3 for gas pressure regulator, governor diaphragm, it is characterised in that:The water Flat connecting rod bottom end is provided with the fixator for being used to support waling stripe.
5. the durability detection device according to claim 2 for gas pressure regulator, governor diaphragm, it is characterised in that:Further include Counter, the counter are connect with sport rotary-plate.
6. the durability detection device according to claim 1 for gas pressure regulator, governor diaphragm, it is characterised in that:It is described to fill Gas chamber outer end is detachably connected with ring flange, and diaphragm clamps disk and can close diaphragm lid on ring flange.
7. the durability detection device according to claim 1 for gas pressure regulator, governor diaphragm, it is characterised in that:The gas Pump is connect by oil water separator with plenum chamber.
CN201810498887.XA 2018-05-23 2018-05-23 Durability detection device for gas pressure regulator membrane Active CN108489726B (en)

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CN108489726B CN108489726B (en) 2024-05-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109268634A (en) * 2018-11-19 2019-01-25 苏州市职业大学 A kind of adaptive gas pressure regulator, governor support frame

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Publication number Priority date Publication date Assignee Title
CN2727729Y (en) * 2004-03-19 2005-09-21 株洲时代新材料科技股份有限公司 Automobile air spring fatigue-testing machine
CN200965490Y (en) * 2006-06-16 2007-10-24 株洲时代新材料科技股份有限公司 Mechanical rubber ball hinge fatigue tester
CN101419147A (en) * 2008-11-30 2009-04-29 青岛大学 Rubber diaphragm antifatigue test device
CN201331465Y (en) * 2008-11-30 2009-10-21 青岛泰能鲁尔新技术有限公司 Pressure-proof detector for rubber-based rolling membrane
CN102156030A (en) * 2011-01-20 2011-08-17 航天晨光股份有限公司 External-pressure fatigue test equipment for corrugated pipe
CN202442864U (en) * 2012-02-20 2012-09-19 郑州郑燃调压控制技术有限公司 Diaphragm testing machine for fuel gas pressure regulator
CN103674540A (en) * 2013-12-30 2014-03-26 正丰阀门集团有限公司 Life testing device of diaphragm of hydraulic control valve
CN107389481A (en) * 2017-08-02 2017-11-24 中国地震局工程力学研究所 Fatigue tester
CN208223795U (en) * 2018-05-23 2018-12-11 江苏科信燃气设备有限公司 Durability detection device for gas pressure regulator, governor diaphragm

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2727729Y (en) * 2004-03-19 2005-09-21 株洲时代新材料科技股份有限公司 Automobile air spring fatigue-testing machine
CN200965490Y (en) * 2006-06-16 2007-10-24 株洲时代新材料科技股份有限公司 Mechanical rubber ball hinge fatigue tester
CN101419147A (en) * 2008-11-30 2009-04-29 青岛大学 Rubber diaphragm antifatigue test device
CN201331465Y (en) * 2008-11-30 2009-10-21 青岛泰能鲁尔新技术有限公司 Pressure-proof detector for rubber-based rolling membrane
CN102156030A (en) * 2011-01-20 2011-08-17 航天晨光股份有限公司 External-pressure fatigue test equipment for corrugated pipe
CN202442864U (en) * 2012-02-20 2012-09-19 郑州郑燃调压控制技术有限公司 Diaphragm testing machine for fuel gas pressure regulator
CN103674540A (en) * 2013-12-30 2014-03-26 正丰阀门集团有限公司 Life testing device of diaphragm of hydraulic control valve
CN107389481A (en) * 2017-08-02 2017-11-24 中国地震局工程力学研究所 Fatigue tester
CN208223795U (en) * 2018-05-23 2018-12-11 江苏科信燃气设备有限公司 Durability detection device for gas pressure regulator, governor diaphragm

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109268634A (en) * 2018-11-19 2019-01-25 苏州市职业大学 A kind of adaptive gas pressure regulator, governor support frame
CN109268634B (en) * 2018-11-19 2024-04-30 苏州市职业大学 Self-adaptive gas pressure regulator support frame

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