CN108486448B - Preparation method of multiphase titanium diboride/titanium carbonitride-stainless steel cermet hot mill roll collar - Google Patents
Preparation method of multiphase titanium diboride/titanium carbonitride-stainless steel cermet hot mill roll collar Download PDFInfo
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Abstract
A process for preparing the multi-phase titanium diboride/titanium carbonitride-stainless steel-metal ceramic roller ring of hot rolling mill includes such steps as proportionally mixing TiB2Uniformly mixing Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder, wet-grinding under the protection of argon, drying and sieving to obtain powder; putting the powder into a metal die for compression molding to form a roll collar shape; firstly, putting a blank in the shape of a roll collar into a solid phase for sintering to prepare a hot roll collar preform; machining the hot roll ring preform to obtain the required roll ring size; and (3) sintering the prefabricated body of the hot roll ring after mechanical processing at high temperature to obtain the titanium diboride/titanium carbonitride-stainless steel cermet hot roll ring. The process is easy to operate, the prepared metal ceramic is simple in components, free of W, Co strategic scarce resources, low in Ni content, low in cost, good in wear resistance, long in service life and light in weight, and is suitable for industrial popularization.
Description
Technical Field
The invention belongs to a hot mill cermet roll collar, and particularly relates to a preparation method of a multiphase titanium diboride/titanium carbonitride-stainless steel cermet roll collar of a hot mill.
Background
The metal ceramic has high hardness, high temperature resistance, good wear resistance and corrosion resistance, and is widely used in the industrial wear-resistant field. With Ti (C, N) and TiB2The composite hard phase metal ceramic with the ceramic as the hard phase generally has fine crystal grains, excellent mechanical property, good wear resistance and high temperature resistanceThe oxidability is a novel material for preparing a high-speed hot roll.
The cemented carbide roll collar used by the existing hot rolling mill is prepared by WC and Co through hot-pressing sintering, and the roll collar has the defects that W, Co and other strategic scarce elements are used in large quantity, the price is high, the supply is unstable, the price of the common cemented carbide roll is high, and the production cost of enterprises is increased; WC and Co begin to oxidize at the temperature higher than 500 ℃, and the high-temperature resistance of the hard alloy hot roll is poor; and Co is easily dissolved in acid and can be corroded in the presence of cooling water, so that the service life and the processing quality of the hard alloy hot roll collar are reduced. Therefore, under the condition of ensuring excellent mechanical properties, the cost of the metal ceramic roll collar is reduced, and the oxidation resistance and the acid corrosion resistance are improved, thereby having important significance.
Chinese patent publication No. CN 1174764A entitled "cermet roller ring" discloses a roller ring made of WC and Al2O3、ZrO2Co is used as the main component, and 2-10 wt.% of NbC or TaC is added into the metal ceramic roll ring. Although the roll collar has higher hardness and wear resistance and can improve the production efficiency of a hot rolling mill, the cermet roll has high density and high energy consumption, and a large amount of toxic WC and Co is used, so that the cermet has high production cost and toxic action on production workers.
Chinese patent publication No. CN 101716656a, entitled "a metal ceramic composite roll collar and a method for manufacturing the same", discloses a metal ceramic composite roll collar, in which the metal ceramic used as the roll collar is composed of the following components: 20-60 wt.% of Mo, Fe: 30-50 wt.%, B: 1-15 wt.%, V: 1-15 wt.%, Cr: 1-15 wt.%, Ni: 1-15 wt.%, C: 0.1-2 wt.%. The composite roll collar has lower cost and good wear resistance, but the hard phase in the metal ceramic roll collar is generated in situ, generally, the grains are coarse, the hardness of the material is not high, and the brittleness is higher.
Disclosure of Invention
The invention aims to overcome the defects and provides a preparation method of the multiphase titanium diboride/titanium carbonitride-stainless steel cermet hot mill roll collar.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of a multiphase titanium diboride/titanium carbonitride-stainless steel cermet hot mill roll collar comprises the following steps:
(1) mixing materials: according to the weight percentage of TiB2: 1-20%, Ti (C, N): 59% -79%, Fe: 14% -30%, Ni: 1.8% -4%, Cr: 3% -8%, Mn: 0.15% -0.35%, Si: 0.04% -0.09% and C powder: 0.01 to 0.03 percent of TiB2Uniformly mixing Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder, wet-grinding under the protection of argon, drying and sieving to obtain powder;
(2) putting the powder into a metal die for compression molding to form a roll collar shape;
(3) solid-phase sintering: firstly, putting a blank in the shape of a roll collar into a solid phase for sintering to prepare a hot roll collar preform;
(4) and (3) machining: machining the hot roll ring preform to obtain the required roll ring size;
(5) and (3) high-temperature sintering: and (3) sintering the prefabricated body of the hot roll ring after mechanical processing at high temperature to obtain the titanium diboride/titanium carbonitride-stainless steel cermet hot roll ring.
The invention is further improved in that the wet grinding tool body process in the step (1) is as follows: putting the uniformly mixed powder into a ball milling tank, adding anhydrous ethanol which accounts for 1% -2% of the mass of the uniformly mixed powder and serves as a medium, vacuumizing the ball milling tank, and filling argon, wherein the ball material mass ratio is (5-20): 1, the ball milling speed is 150 r/min-300 r/min, and the ball milling time is 4 h-20 h.
The further improvement of the invention is that the drying process in the step (1) is as follows: drying by a rotary evaporator at the temperature of 55-75 ℃ and the vacuum degree of 0.09 MPa.
The further improvement of the invention is that the compression molding in the step (2) is specifically as follows: keeping the pressure for 30-120 s under the pressure of 100-400 MPa.
The further improvement of the invention is that in the step (3), the sintering temperature is 800-1000 ℃, and the time is 10-90 min.
The invention is further improved in that the vacuum degree during high-temperature sintering in the step (5) is 10-2Pa。
The further improvement of the invention is that the sintering temperature in the step (5) is 1200-1500 ℃, and the sintering time is 0.5-1.5 h.
The invention has the further improvement that in the step (5), the temperature is raised from room temperature, the temperature raising rate below 1000 ℃ is 8 ℃/min, and the temperature raising rate above 1000 ℃ is 4 ℃/min.
The invention is further improved in that the sintering in the step (5) is cooled along with the furnace.
The invention is further improved in that the hardness value range of the cermet hot rolling mill roll collar is 75 HRA-93 HRA, and the bending strength is 800 MPa-1800 MPa.
Compared with the prior art, the invention has the following beneficial effects: the TiB is prepared by mixing, wet grinding, drying, compression molding and vacuum sintering the raw materials2the/Ti (C, N) -stainless steel cermet roller ring material has simple components, does not contain W, Co and other strategic scarce resources, uses Ni with low content, and adopts TiB2The Ti (C, N) is a hard phase, the stainless steel is a binding phase, and the cost is low; the invention does not use poisonous WC and Co, so the production cost is low and the invention has no toxic effect on production workers. In the invention, TiB is added2On one hand, the liquid B can be formed under the high-temperature oxidation environment2O3An oxide film playing a role in lubricating and reducing friction, and on the other hand TiB2The metal ceramic roll can be used as a nucleation substrate to promote non-spontaneous nucleation and is beneficial to obtaining the metal ceramic roll with fine hard phase grains. The formed metal ceramic roll collar has high density, good wear resistance, long service life, light weight and excellent main mechanical indexes (the hardness is 75-93 HRAHRA, and the bending strength is 800-1800 MPa), can be used for high-temperature finish rolling working conditions, and is suitable for industrial popularization.
Drawings
FIG. 1 is a schematic view of the structure of the roll collar of the hot cermet rolling mill of the present invention.
FIG. 2 is SEM image of the roller ring of the hot rolling mill for metal ceramics.
Wherein 1 is a metal roll collar.
Detailed Description
The invention is further illustrated by the following examples:
TiB of the invention2A process for preparing the roll ring of Ti (C, N) -stainless steel-metal ceramic hot rolling mill features that its roll ring is TiB2The stainless steel consists of Fe, Ni, Cr, Mn, Si and C elements. The weight ratio of each component is TiB21-20%, Ti (C, N): 59% -79%, Fe: 20% -30%, Ni: 2.5% -3.5%, Cr: 5% -6.5%, Mn: 0.2% -0.3%, Si: 0.05% -0.08%, C: 0.02 to 0.03 percent. The specific implementation method comprises the following steps: 1) mixing the powder according to the proportion; 2) wet grinding in a high-energy planetary ball mill after mixing; 3) drying the ball-milled slurry; 4) molding the dried powder by using a molding press to prepare a roll collar blank; 5) carrying out solid-phase sintering on the roll collar blank in a vacuum sintering furnace to prepare a roll collar preform; 6) taking the roll collar preform out of the vacuum furnace for cutting and finish machining; 7) and (4) placing the processed metal ceramic preform into a vacuum furnace for high-temperature sintering to obtain the metal ceramic roll collar. The process is easy to operate, the prepared metal ceramic is simple in components, free of W, Co strategic scarce resources, low in Ni content, low in cost, good in wear resistance, long in service life and light in weight, and is suitable for industrial popularization.
Example 1
Multiphase TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) mixing materials: selecting TiB with the purity of not less than 99 percent on the market2Ti (C, N) (titanium carbonitride), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the mass percentage of each component is TiB2:1%,Ti(C,N):74%,Fe:17.965%,Ni:2.25%,Cr:4.5%,Mn:0.2125%,Si:0.055% and C: 0.0175 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 10: 1, ball milling rotation speed is 300r/min, and ball milling time is 20 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying at the drying temperature of 55 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) compression molding: putting the dried powder into a metal mold, and performing compression molding under the pressure of 200MPa to obtain a molded blank, wherein the pressure maintaining time is 60 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and a hot rolling roll collar preform is obtained after furnace cooling;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1450 ℃, the sintering time is half an hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot-rolled roll collar.
As shown in fig. 1 and 2, fig. 1 is a schematic structural diagram of a metal roll collar 1, wherein the metal roll collar 1 is cylindrical and is prepared into different sizes according to actual working conditions and requirements; FIG. 2 is an electron microscope scanning image of the cermet roller ring, from which it can be seen that the cermet roller ring has a compact structure and a fine grain size of hard phase, about 1.4 μm.
The hardness of the cermet hot rolling ring prepared in this example was 75HRA and the bending strength was 850 MPa.
Example 2
TiB2Preparation of/Ti (C, N) -stainless steel metal ceramic hot rolling roll ringThe preparation method sequentially comprises the steps of material mixing, wet grinding, drying, compression molding, vacuum solid-phase sintering, machining and high-temperature liquid-phase sintering, and specifically comprises the following steps:
(1) mixing materials: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB25%, Ti (C, N): 70%, Fe: 17.965%, Ni: 2.25%, Cr: 4.5%, Mn: 0.2125%, Si: 0.055% and C: 0.0175 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding absolute ethyl alcohol accounting for 2% of the raw materials by mass as a medium, vacuumizing the ball milling tank, and filling argon, wherein the ball material mass ratio is 10: 1, ball milling rotation speed is 300r/min, and ball milling time is 10 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 70 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) compression molding: putting the dried powder into a metal mold, and performing compression molding under the pressure of 200MPa to obtain a molded blank, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and a hot rolling roll collar preform is obtained after furnace cooling;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1440 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 87HRA and the bending strength was 1400 MPa.
Example 3
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB210%, Ti (C, N): 65%, Fe: 17.965%, Ni: 2.25%, Cr: 4.5%, Mn: 0.2125%, Si: 0.055% and C: 0.0175 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 10: 1, ball milling rotation speed is 300r/min, and ball milling time is 10 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 70 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 200MPa to obtain a molded blank, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1440 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot-rolled roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 86HRA and the bending strength was 1350 MPa.
Example 4
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB215%, Ti (C, N): 60%, Fe: 17.965%, Ni: 2.25%, Cr: 4.5%, Mn: 0.2125%, Si: 0.055% and C: 0.0175 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 10: 1, ball milling rotation speed is 300r/min, and ball milling time is 10 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 70 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 200MPa to obtain a molded blank, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1440 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot-rolled roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 89HRA and the bending strength was 1550 MPa.
Example 5
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB 220%, Ti (C, N): 60%, Fe: 14%, Ni: 2%, Cr: 3.78%, Mn: 0.17%, Si: 0.04% and C: 0.01 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 300r/min, and ball milling time is 20 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 70 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 400MPa to obtain a die-pressed green body, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1440 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot-rolled roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 92HRA and the bending strength was 1760 MPa.
Example 6
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB25%, Ti (C, N): 60%, Fe: 24.101%, Ni: 3.5%, Cr: 7%, Mn: 0.2975%, Si: 0.077% and C: 0.0245%;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 300r/min, and ball milling time is 20 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 70 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 400MPa to obtain a die-pressed green body, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, the sintering time is half an hour, and TiB is obtained by furnace cooling2Ti (C, N) -stainless steelA cermet hot rolling collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1450 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot-rolled roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 79HRA and the bending strength was 930 MPa.
Example 7
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB25%, Ti (C, N): 70%, Fe: 20.66%, Ni: 3%, Cr: 6%, Mn: 0.255%, Si: 0.065% and C: 0.02 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 1% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the ball material mass ratio is 5: 1, ball milling rotation speed is 150r/min, and ball milling time is 15 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 55 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 100MPa to obtain a molded blank, wherein the pressure maintaining time is 120 s;
(5) solid-phase sintering: mold for moldingThe green body is put into a vacuum sintering furnace for sintering, the sintering temperature is 800 ℃, and the vacuum degree is 10-2Pa, the sintering time is 90min, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1200 ℃, the sintering time is 1.5 hours, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 87HRA and the bending strength was 1400 MPa.
Example 8
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB23%, Ti (C, N): 62%, Fe: 24.101%, Ni: 3.5%, Cr: 7%, Mn: 0.2975%, Si: 0.077% and C: 0.0245%;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 1% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 15: 1, ball milling rotation speed is 200r/min, and ball milling time is 8 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 75 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 400MPa to obtain a die-pressed green body, wherein the pressure maintaining time is 30 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, sintering time of 10min, furnace cooling to obtain TiB2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1500 ℃, the sintering time is 0.5 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 80HRA and the bending strength was 1000 MPa.
Example 9
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB24.979%, Ti (C, N): 70%, Fe: 19.65%, Ni: 1.8%, Cr: 3.345%, Mn: 0.15%, Si: 0.058% and C: 0.018%;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 250r/min, and ball milling time is 4 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 60 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 300MPa to obtain a molded blank, wherein the pressure maintaining time is 70 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 900 deg.C and 10 deg.C-2Pa, the sintering time is 50min, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1300 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 86.5HRA and the bending strength was 1400 MPa.
Example 10
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB 21%, Ti (C, N): 59%, Fe: 29.9%, Ni: 1.8%, Cr: 8%, Mn: 0.25%, Si: 0.04% and C: 0.01 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 1% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 15: 1, ball milling rotation speed is 200r/min, and ball milling time is 8 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 75 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 400MPa to obtain a die-pressed green body, wherein the pressure maintaining time is 30 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 1000 deg.C and 10 deg.C-2Pa, sintering time of 10min, furnace cooling to obtain TiB2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to the sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1500 ℃, the sintering time is 0.5 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 75HRA and the bending strength was 800 MPa.
Example 11
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB21.53%, Ti (C, N): 79%, Fe: 14%, Ni: 2%, Cr: 3%, Mn: 0.35%, Si: 0.09% and C: 0.03 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 250r/min, and ball milling time is 4 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 60 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 300MPa to obtain a molded blank, wherein the pressure maintaining time is 70 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 900 deg.C and 10 deg.C-2Pa, the sintering time is 50min, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1300 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 92HRA and the bending strength was 1730 MPa.
Example 12
TiB2The preparation method of the/Ti (C, N) -stainless steel metal ceramic hot rolling roll collar comprises the steps of mixing, wet grinding, drying, compression molding, vacuum solid phase sintering, machining and high temperature liquid phase sintering in sequence, and specifically comprises the following steps:
(1) a material mixing step: selecting TiB with purity not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder, eachThe composition is TiB in percentage by mass24.39%, Ti (C, N): 70%, Fe: 15%, Ni: 4%, Cr: 6%, Mn: 0.15%, Si: 0.45% and C: 0.01 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 250r/min, and ball milling time is 4 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 60 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 300MPa to obtain a molded blank, wherein the pressure maintaining time is 70 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 900 deg.C and 10 deg.C-2Pa, the sintering time is 50min, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: and (3) placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1300 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain the metal ceramic hot rolling roll collar.
The hardness of the cermet hot rolling ring prepared in this example was 86HRA and the bending strength was 1370 MPa.
Claims (1)
1. A preparation method of a multiphase titanium diboride/titanium carbonitride-stainless steel cermet hot mill roll collar is characterized by comprising the following steps:
(1) a material mixing step: selecting pureTiB with degree not less than 99%2Ti (C, N), Fe, Ni, Cr, Mn, Si and C powder are mixed, and the weight percentage of each component is TiB21.53%, Ti (C, N): 79%, Fe: 14%, Ni: 2%, Cr: 3%, Mn: 0.35%, Si: 0.09% and C: 0.03 percent;
(2) ball milling: putting the mixed raw materials into a ball milling tank, adding anhydrous ethanol accounting for 2% of the mass of the raw materials as a medium, vacuumizing the ball milling tank, and filling argon, wherein the mass ratio of ball materials is 20: 1, ball milling rotation speed is 250r/min, and ball milling time is 4 h;
(3) and (3) drying: placing the slurry after ball milling in a rotary evaporator, firstly vacuumizing, reducing the air pressure to 0.09MPa, starting heating and drying, wherein the drying temperature is 60 ℃, and sieving the dried powder by using a 200-mesh sieve;
(4) a compression molding step: putting the dried powder into a metal mold, and performing compression molding under the pressure of 300MPa to obtain a molded blank, wherein the pressure maintaining time is 70 s;
(5) solid-phase sintering: sintering the molded green body in a vacuum sintering furnace at 900 deg.C and 10 deg.C-2Pa, the sintering time is 50min, and TiB is obtained by furnace cooling2a/Ti (C, N) -stainless steel cermet hot roll collar preform;
(6) and (3) machining: machining the hot roll ring preform obtained by sintering by using a lathe to obtain a roll ring preform with a required size;
(7) and (3) high-temperature sintering: placing the roll collar preform obtained after the mechanical processing into a vacuum sintering furnace for high-temperature sintering, specifically, heating to 1000 ℃ from room temperature at a heating rate of 8 ℃/min, then heating to sintering temperature at a heating rate of 4 ℃/min, wherein the sintering temperature is 1300 ℃, the sintering time is 1 hour, and cooling along with the furnace after sintering to obtain a metal ceramic hot rolling roll collar;
the hardness of the metal ceramic hot rolling ring is 92HRA, and the bending strength is 1730 MPa.
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