CN108483922A - A kind of preparation method of jade devitrified glass - Google Patents

A kind of preparation method of jade devitrified glass Download PDF

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Publication number
CN108483922A
CN108483922A CN201810321401.5A CN201810321401A CN108483922A CN 108483922 A CN108483922 A CN 108483922A CN 201810321401 A CN201810321401 A CN 201810321401A CN 108483922 A CN108483922 A CN 108483922A
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Prior art keywords
crystallization
jade
minutes
temperature
kiln
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CN201810321401.5A
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Chinese (zh)
Inventor
秦小平
秦刚
熊冰峰
楼贤春
姜小元
王刚琳
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SICHUAN YIMING MICROCRYSTALLINE TECHNOLOGY Co Ltd
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SICHUAN YIMING MICROCRYSTALLINE TECHNOLOGY Co Ltd
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Priority to CN201810321401.5A priority Critical patent/CN108483922A/en
Publication of CN108483922A publication Critical patent/CN108483922A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0063Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B1/00Preparing the batches
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B13/00Rolling molten glass, i.e. where the molten glass is shaped by rolling
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/02Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0018Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a kind of preparation methods of jade devitrified glass, include the following steps:Step 1: raw material selects;Step 2: raw material mixes;Step 3: the fusing of mixture;Step 4: calendaring molding;Step 5: annealing;Step 6: crystallization.The present invention can be used for producing jade devitrified glass, be suitable for ground, metope and table top decoration.Meanwhile devitrified glass jade product has acid-alkali-corrosive-resisting, will never fade feature, this is also the advantage that other products cannot compare.By controlling granite dosage in production process, changes the content of coloring iron ion, a variety of colour system jade devitrified glasses can be prepared.

Description

A kind of preparation method of jade devitrified glass
Technical field
The present invention relates to a kind of preparation methods of devitrified glass, and in particular to a kind of preparation method of jade devitrified glass.
Background technology
The basic performance of the existing glass of devitrified glass, and with the polycrystalline feature of ceramics, concentrated the spy of glass and ceramics Point becomes a kind of unique new material.With its high mechanical strength, hardness is big, wear-resisting property is good, corrosion resistance is strong, has good Good chemical stability and thermal stability, adapts to rugged environment, has obtained quick development in the world in recent years.Especially It is《12 new material industry development plans》In, calendering devitrified glass is included in the new inorganic non-metallic materials mesh given priority to Record, has great importance to rolling application of the devitrified glass in fundamental new material field from now on.
Jade building materials receive always consumers as high-grade decorative product.Be primarily present currently on the market 3 kinds it is similar The product of type.One is using unsaturated-resin and polyacrylate type resin as base-material, pass through a certain proportion of bone of addition Material, pigment and auxiliary agent form diversified jade product by epoxy glue cure.One is utilize discarded stone material (Dali Stone, granite, gem and jade etc.) preparation jade is pressed by adding a certain amount of organic adhesive in tailing Plank.One is by way of spraying or being coated with, the decorations with texture texture are formed in material surface for the pigment mixed Face layer.
Currently, the relevant report that not yet prepared by jade devitrified glass.
Invention content
The purpose of the present invention is to provide a kind of preparation methods of jade devitrified glass.
The invention is realized in this way:
A kind of preparation method of jade devitrified glass, includes the following steps:
Step 1: raw material selects
Raw material is selected according to following weight ratio:
Wherein, using discarded granite as primary raw material, quartz sand (provides SiO2), calcium dihydrogen phosphate (provides P2O5, CaO), Soda ash (provides Na2O), dolomite (providing CaO, MgO), coarse whiting (provide CaO), and titanium dioxide (provides TiO2) can be adopted on periphery Purchase, and chemical analysis is relatively stable, production cost is relatively low.
Step 2: raw material mixes
It is mixed after being sent to mixing machine after above-mentioned raw materials are weighed well in proportion, and the water for accounting for raw material gross weight 2% is added, mixed Conjunction 3~after five minutes, it send to All Electric Melting Furnace feeding chamber.
Step 3: the fusing of mixture
(1) it feeds:It is fed using automatic charging equipment, is controlled and fed by blue outside line liquid level indicator.
(2) fusing of mixture is carried out using All Electric Melting Furnace
All Electric Melting Furnace is divided into main melting tank, dog-hole, increased channel and several parts of material path, the fusing (fusion temperature of mixture 1380 DEG C~1450 DEG C), clarification and homogenization (1350 DEG C~1450 DEG C of clarification and homogenization temperature) 8 hours or so the time, in master Melting tank carries out, and clarification, the glass being homogenized enter material path through dog-hole, increased channel, and temperature is controlled at 1260 DEG C~1320 DEG C, After material path cools down, calendaring molding (1150 DEG C~1250 DEG C of forming temperature) is carried out into calender.
Step 4: calendaring molding
Every production line uses two table glass calender (the using and the reserved) calendaring moldings, and plate thickness, width can be according to lifes Production requires to be adjusted, and the communicated roller-way of glass tape of forming enters annealing kiln annealing.
Step 5: annealing
Glass tape enter annealing kiln temperature be 600 DEG C~720 DEG C, at 650 DEG C~700 DEG C keep the temperature 10~after twenty minutes, by 3 DEG C/minute~5 DEG C/minute of speed is cooled to 560 DEG C~600 DEG C, then it is cooled to 300 DEG C by 7 DEG C/minute~12 DEG C/minute of speed, then 40 DEG C of kiln discharges were cooled to by 40~60 minutes, subsequently into cold end cutting action.Cold end cutting action presses sets requirement or visitor The length that family requires cuts glass tape, forms semi-finished product (annealed sheet) after cutting, is sent to crystallization kiln crystallization through transition roller table.
Step 6: crystallization
The qualified annealed sheet of detection enters crystallization kiln, and 630 DEG C~680 DEG C were warming up to through 60~80 minutes, 630 DEG C~ 680 DEG C of heat preservations coring in 40~60 minutes, had been warming up to 800 DEG C~850 DEG C through 50~70 minutes, 30 is kept the temperature at 800 DEG C~850 DEG C ~80 minutes crystallization were cooled to 40 DEG C of kiln discharges through 80~120 minutes, complete crystallization process.As hair plates (crystallization plate), send to mill Cut workshop finishing.
Step 7: grinding and polishing
Detection qualified crystallization plate such as is polished through ZDML-16 full-automatic mills, is polished at the surfaces processing, and then storage is protected It deposits.
It should be further noted that after using composition of raw materials provided by the invention, finally to ensure in formula Main component meet following table formula design:
Patent of the present invention takes whole crystallization to prepare devitrified glass technique, is mixed by raw material, and high temperature melting is rolled into Shape, Annealing Crystallization complete the production process of product.For other jade products, devitrified glass jade product is in materialization spy Property aspect, closer to natural jade.The present invention can be used for producing jade devitrified glass, and product 200~300MPa of compression strength resists Curved 40~80MPa of intensity, 2.6~2.7g/cm of density3, 6~7 grades of Mohs' hardness, water absorption rate<0.01%, glossiness > 98, it is resistance to Acid is alkaline-resisting, and radiological measuring meets national A classes examination criteria.Suitable for ground, metope and table top decoration.Meanwhile devitrified glass Jade product has acid-alkali-corrosive-resisting, and will never fade feature, this is also the advantage that other products cannot compare.In production process By controlling granite dosage, changes the content of coloring iron ion, a variety of colour system jade devitrified glasses can be prepared.Work as Fe2O3 Mass fraction be less than 0.3% when, product in grease it is white, work as Fe2O3Mass fraction at 0.3% to 0.5%, product in breast White, work as Fe2O3Mass fraction at 0.5% to 0.8%, product be in ecru.
Specific implementation mode
With reference to specific embodiment, the present invention is further illustrated.
Embodiment one
1, by following raw material precises, being sent into batch mixer mixing, (incorporation time 3.5 minutes, adds water to account for raw material gross weight 2%).
Material name Granite Quartz sand Soda ash Dolomite Calcium dihydrogen phosphate Coarse whiting Titanium dioxide
Mass ratio (%) 76.8 5.7 15.9 8.2 2.9 0.2 3.0
Wherein, raw material main chemical compositions weight percent composition is as follows:
2, above-mentioned mixture is sent into All Electric Melting Furnace fusing, 1420 DEG C of fusion temperature, the glass melted is clarified and equal After change, material path is entered by dog-hole, increased channel, temperature is down to 1280 DEG C, enters back into calendering work pool, is rolled into through calender Shape (1150 DEG C of forming temperature) enters annealing kiln afterwards.
3, the glass board material annealing kiln after rolling is annealed, and is 700 DEG C into kiln temperature degree, after keeping the temperature 15 minutes at 650 DEG C, 580 DEG C are cooled to by 3 DEG C/minute of speed, then 280 DEG C are cooled to by 10 DEG C/minute of speed, 60 DEG C were cooled to using 50 minutes Kiln discharge, subsequently into cold end cutting line.Cold end cutting line cuts glass tape by the length of sets requirement or customer requirement, after cutting Semi-finished product (annealed sheet) are generated, are sent to crystallization kiln crystallization through transition roller table.
4, the qualified annealed sheet of detection enters crystallization kiln, was warming up to 650 DEG C through 60 minutes, 60 minutes core is kept the temperature at 650 DEG C Change, be warming up to 820 DEG C through 55 minutes, 40 minutes crystallization are kept the temperature at 820 DEG C, 50 DEG C of kiln discharges were cooled to through 120 minutes, completes brilliant Change process.As hair plates (crystallization plate), send to mill and cut workshop finishing.
In the present embodiment, end formulation composition detection such as following table:
Embodiment two
1, by following raw material precises, it is sent into batch mixer mixing (incorporation time 4 minutes, add water 10kg).
Material name Granite Quartz sand Soda ash Dolomite Calcium dihydrogen phosphate Coarse whiting Titanium dioxide
Mass ratio (%) 68.2 14.4 14.7 8.3 2.9 0.2 3.0
2, above-mentioned mixture is sent into All Electric Melting Furnace fusing, 1450 DEG C of fusion temperature, the glass melted is clarified and equal After change, material path is entered by dog-hole, increased channel, temperature is down to 1320 DEG C, enters back into calendering work pool, is rolled into through calender Shape (1180 DEG C of forming temperature) enters annealing kiln afterwards.
3, the glass board material annealing kiln after rolling is annealed, and is 700 DEG C into kiln temperature degree, after keeping the temperature 15 minutes at 660 DEG C, 580 DEG C are cooled to by 3 DEG C/minute of speed, then 300 DEG C are cooled to by 10 DEG C/minute of speed, 60 DEG C were cooled to using 60 minutes Kiln discharge, subsequently into cold end cutting line.Cold end cutting line cuts glass tape by the length of sets requirement or customer requirement, after cutting Semi-finished product (annealed sheet) are generated, are sent to crystallization kiln crystallization through transition roller table.
4, the qualified annealed sheet of detection enters crystallization kiln, was warming up to 650 DEG C through 60 minutes, 60 minutes core is kept the temperature at 650 DEG C Change, be warming up to 850 DEG C through 60 minutes, 60 minutes crystallization are kept the temperature at 850 DEG C, 60 DEG C of kiln discharges were cooled to through 120 minutes, completes brilliant Change process.As hair plates (crystallization plate), send to mill and cut workshop finishing.
In the present embodiment, end formulation composition detection such as following table:
Although reference be made herein to invention has been described for explanatory embodiment of the invention, and above-described embodiment is only this hair Bright preferable embodiment, embodiment of the present invention are not limited by the above embodiments, it should be appreciated that people in the art Member can be designed that a lot of other modification and implementations, these modifications and implementations will be fallen in principle disclosed in the present application Within scope and spirit.

Claims (4)

1. a kind of preparation method of jade devitrified glass, it is characterised in that include the following steps:
Step 1: raw material selects
Raw material is selected according to following weight ratio:
Step 2: raw material mixes
It is mixed after being sent to mixing machine after above-mentioned raw materials are weighed well in proportion, and the water for accounting for raw material gross weight 2% is added, mixing 3 ~after five minutes, it send to All Electric Melting Furnace feeding chamber;
Step 3: the fusing of mixture
(1) it feeds:It is fed using automatic charging equipment, is controlled and fed by blue outside line liquid level indicator;
(2) fusing of mixture is carried out using All Electric Melting Furnace
All Electric Melting Furnace is divided into main melting tank, dog-hole, increased channel and several parts of material path, when the fusing of mixture, clarification and homogenization Between 8 hours or so, carried out in main melting tank, clarification, the glass that has been homogenized enter material path, temperature control through dog-hole, increased channel System at 1260 DEG C~1320 DEG C, after material path cools down, into calender carry out calendaring molding, 1150 DEG C of forming temperature~
1250℃;
Step 4: calendaring molding
Every production line uses two table glass calender calendaring moldings, plate thickness, width to be adjusted according to production requirement, at The communicated roller of glass tape of shape enters annealing kiln annealing;
Step 5: annealing
Glass tape enter annealing kiln temperature be 600 DEG C~720 DEG C, at 650 DEG C~700 DEG C keep the temperature 10~after twenty minutes, by 3 DEG C/ Divide~5 DEG C/minute of speed to be cooled to 560 DEG C~600 DEG C, then 300 DEG C are cooled to by 7 DEG C/minute~12 DEG C/minute of speed, then passes through It spends 40~60 minutes and is cooled to 40 DEG C of kiln discharges, subsequently into cold end cutting action;Cold end cutting action presses sets requirement or client It is required that length cut glass tape, after cutting formed semi-finished product annealed sheet, sent to crystallization kiln crystallization through transition roller table;
Step 6: crystallization
The qualified annealed sheet of detection enters crystallization kiln, 630 DEG C~680 DEG C is warming up to through 60~80 minutes, at 630 DEG C~680 DEG C Coring in 40~60 minutes is kept the temperature, 800 DEG C~850 DEG C had been warming up to through 50~70 minutes, 30~80 are kept the temperature at 800 DEG C~850 DEG C Minute crystallization was cooled to 40 DEG C of kiln discharges through 80~120 minutes, completes crystallization process, become crystallization plate.
2. the preparation method of jade devitrified glass according to claim 1, it is characterised in that:
In step 1, after raw material selection, finally to ensure that the main component in formula meets the formula design of following table:
3. the preparation method of jade devitrified glass according to claim 1 or claim 2, it is characterised in that:
In the main melting tank of All Electric Melting Furnace, 1380 DEG C~1450 DEG C of the fusion temperature of mixture, clarification and homogenization temperature 1350~ 1450℃。
4. the preparation method of jade devitrified glass according to claim 1 or claim 2, it is characterised in that:
In step 6, become crystallization plate after the completion of crystallization, is polished through ZDML-16 full-automatic mills, polished surface processing, so Storage preserves afterwards.
CN201810321401.5A 2018-04-11 2018-04-11 A kind of preparation method of jade devitrified glass Pending CN108483922A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110228951A (en) * 2019-06-10 2019-09-13 成都恒达光学有限公司 A kind of sulphur system glasses for infrared use secondary press technique
CN111333332A (en) * 2018-12-19 2020-06-26 佛山市晖锐进出口有限公司 Production process and system of nano ivory jade
CN111333331A (en) * 2018-12-19 2020-06-26 佛山市晖锐进出口有限公司 Preparation method of nano ivory jade
CN111459201A (en) * 2020-04-09 2020-07-28 蚌埠凯盛工程技术有限公司 Method and device for coordinately controlling speed of calender and annealing kiln
CN112745027A (en) * 2021-01-19 2021-05-04 广西中炀新材料科技有限公司 Jade-like microcrystalline glass and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105130197A (en) * 2015-09-14 2015-12-09 哈尔滨鹏程食品有限公司 Glass ceramics and preparation method
CN105948508A (en) * 2016-04-25 2016-09-21 四川名微晶科技股份有限公司 Glass-ceramic prepared from ferronickel waste residue by using all-electric melting rolling method and preparation method thereof
CN106810076A (en) * 2017-01-05 2017-06-09 四川名微晶科技股份有限公司 The production method of crystallizing glass sheet material
CN106810079A (en) * 2016-12-23 2017-06-09 四川名微晶科技股份有限公司 The method that mica glass ceramic is prepared using granite waste residues

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105130197A (en) * 2015-09-14 2015-12-09 哈尔滨鹏程食品有限公司 Glass ceramics and preparation method
CN105948508A (en) * 2016-04-25 2016-09-21 四川名微晶科技股份有限公司 Glass-ceramic prepared from ferronickel waste residue by using all-electric melting rolling method and preparation method thereof
CN106810079A (en) * 2016-12-23 2017-06-09 四川名微晶科技股份有限公司 The method that mica glass ceramic is prepared using granite waste residues
CN106810076A (en) * 2017-01-05 2017-06-09 四川名微晶科技股份有限公司 The production method of crystallizing glass sheet material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111333332A (en) * 2018-12-19 2020-06-26 佛山市晖锐进出口有限公司 Production process and system of nano ivory jade
CN111333331A (en) * 2018-12-19 2020-06-26 佛山市晖锐进出口有限公司 Preparation method of nano ivory jade
CN110228951A (en) * 2019-06-10 2019-09-13 成都恒达光学有限公司 A kind of sulphur system glasses for infrared use secondary press technique
CN111459201A (en) * 2020-04-09 2020-07-28 蚌埠凯盛工程技术有限公司 Method and device for coordinately controlling speed of calender and annealing kiln
CN111459201B (en) * 2020-04-09 2022-12-02 蚌埠凯盛工程技术有限公司 Method and device for coordinately controlling speed of calender and annealing kiln
CN112745027A (en) * 2021-01-19 2021-05-04 广西中炀新材料科技有限公司 Jade-like microcrystalline glass and preparation method thereof

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Application publication date: 20180904