CN108409142A - R is prepared by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The method of microcrystalline glass in series - Google Patents
R is prepared by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The method of microcrystalline glass in series Download PDFInfo
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- CN108409142A CN108409142A CN201810479399.4A CN201810479399A CN108409142A CN 108409142 A CN108409142 A CN 108409142A CN 201810479399 A CN201810479399 A CN 201810479399A CN 108409142 A CN108409142 A CN 108409142A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0063—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing waste materials, e.g. slags
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B13/00—Rolling molten glass, i.e. where the molten glass is shaped by rolling
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
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- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Dispersion Chemistry (AREA)
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- Thermal Sciences (AREA)
- Glass Compositions (AREA)
Abstract
The invention discloses prepare R by raw material of red mud2O‑CaO‑Al2O3‑SiO2‑Fe2O3The method of microcrystalline glass in series, includes the following steps:Step 1: raw material selects;Step 2: raw material mixes;Step 3: the fusing of mixture;Step 4: calendaring molding;Step 5: annealing;Step 6: crystallization.The present invention is that primary raw material prepares devitrified glass using red mud, and utilization rate effectively solves the environmental hazard that red mud is brought up to 50% or so.Red mud is rich in TiO2And Fe2O3The Nucleating Agent of the system is can be used as, without the excessive other raw materials of addition and Nucleating Agent, raw materials for production type is simple, can save cost of material.The devitrified glass principal crystalline phase of preparation is iron content leucite, and secondary crystalline phase is feldspar, and performance meets the needs of building and ornament materials.The devitrified glass of production, product 80~90MPa of bending strength, 450~550MPa of compression strength.
Description
Technical field
The present invention relates to a kind of preparation methods of devitrified glass, and in particular to a kind of to prepare R by raw material of red mud2O-CaO-
Al2O3-SiO2-Fe2O3The method of microcrystalline glass in series.
Background technology
Cinder microcrystalline glass is introduced a certain amount of using the industrial residues such as metallurgical slag, tailing and natural minerals as primary raw material
The auxiliary materials such as Nucleating Agent, fluxing agent, through a kind of micro crystal material made of the processes such as dispensing, fusing, molding, annealing, crystallization.
With the quickening of process of industrialization, various slags, tailing are largely discharged and are accumulated, and cause extremely serious environmental problem.And
In national planning, devitrified glass is planned as the emphasis of the strategic development emphasis and environment protection treating of country's comprehensive utilization action.
For devitrified glass majority currently on the market using natural minerals or pure chemicals as primary raw material, production cost is high,
Raw material reserves are relatively low, and cinder microcrystalline glass mainly coordinates a small amount of additive to be produced using various trade wastes,
It is of low cost, raw material rich reserves, while the environmental problem that waste residue is brought can be solved.
Devitrified glass uses slag, has many advantageous conditions because slag contain at adhering to silicate separately
System, composition are close with the ingredient of devitrified glass, it is only necessary to add a small amount of raw mineral materials and industrial chemicals, or no at all
It is additional to produce cinder microcrystalline glass.Gangue, flyash, various mine tailings and metallurgical slag etc. largely stack and with
Sizable yield continues to discharge and stack, and their utilization rate is very low.Therefore slag resource, research and development are rationally utilized
The decorative devitrified glass material of high added value is turned waste into wealth to energy saving, and environment is improved, and is increased economic efficiency and society's effect
Benefit is of great significance.
Red mud, also known as red soil are that the pollution waste residue being discharged in alumina process is being extracted from bauxite, because containing oxidation
Iron is showed red and is gained the name.Average often produces 1 ton of aluminium oxide, incidentally generates 0.8~1.5 ton of red mud.China is as generation
The 4th big alumina producing state of boundary, the red mud discharged every year are 30,000,000 tons or more, and the comprehensive utilization ratio of China's red mud is only at present
4%, accumulative volume of cargo in storage reaches 200,000,000 tons.The most of alumina producers in countries in the world are all to accumulate or be poured into deep-sea by red mud.Red mud is arranged
It is high-volume very big, a large amount of soils and arable land are not only taken up, expend more stockyard construction and maintenance cost, and also contain in red mud
Higher alkali pollutes environment, water source after diafiltration to surrounding water.In addition, the dust that the red mud dried is formed flies everywhere
It raises, destroys ecological environment, cause environmental pollution.If red mud is not only a kind of waste to resource without correct processing,
It is also to environmental ecology even a kind of threat of people's health.So yield and the harm of red mud are reduced to greatest extent,
Realize by all kinds of means, the recycling of big quantity it is extremely urgent.
It is by the main component mass content of composition detection red mud:SiO2(15~20%), CaO (8~12%), Al2O3
(20~30%) and Fe2O3(20~25%) etc..Therefore according to main component Proportionality design rational formula contained by red mud, in conjunction with Shen
It asks someone the technology of independent research, it is proposed that prepare R by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The side of microcrystalline glass in series
Method is hoped in the larger red mud waste of solution accumulating amount, also makes a little contribution to improve environmental problem.
Invention content
The present invention provides one kind preparing R by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The side of microcrystalline glass in series
Method can comprehensively utilize red mud.Wherein, R indicates alkali metal, R2O indicates alkali metal oxide Na2O and K2O。
The invention is realized in this way:
R is prepared by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The method of microcrystalline glass in series, includes the following steps:
Step 1: raw material selects
Select the raw material of following weight percent:
Material name | Soda ash | Potassium carbonate | Quartz sand | Red mud | Coarse whiting | Barium carbonate |
Weight ratio (%) | 5~12.5 | 5~10.5 | 19~32.4 | 43~60 | 0.4~11.3 | 0.5~1.3 |
Wherein, using red mud waste as primary raw material, quartz sand (provides SiO2), red mud (provide Fe2O3), soda ash (provide
Na2O), coarse whiting (providing CaO), potassium carbonate (provide K2O), barium carbonate (provide BaO) can be purchased on periphery, and chemical composition compared with
For stabilization, production cost is relatively low.Moreover, the Al needed for devitrified glass2O3、TiO2It is incidentally introduced by red mud.
By the constituent analysis to above-mentioned raw materials, the main component of above-mentioned raw materials, such as following table can be obtained:
Chemical composition | Soda ash | Quartz sand | Potassium carbonate | Coarse whiting | Red mud | Barium carbonate |
Na2O | 57.32 | 0.00 | 0.00 | 0.00 | 5.48 | 0.00 |
SiO2 | 0.00 | 99.12 | 0.00 | 0.00 | 19.18 | 0.00 |
K2O | 0.00 | 0.00 | 67.47 | 0.00 | 1.78 | 0.00 |
CaO | 0.00 | 0.00 | 0.00 | 54.77 | 11.31 | 0.00 |
Fe2O3 | 0.00 | 0.00 | 0.00 | 0.00 | 23.33 | 0.00 |
BaO | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 76.86 |
Finally, by rationally adjusting the usage ratio of above-mentioned raw materials, ensure that chemical composition meets following table in formula system
Condition.
Step 2: raw material mixes
It send after above-mentioned raw materials are weighed well in proportion and is mixed into batch mixer, and be added and account for total weight of the mixture 3~5%
Water, mixing 3~after five minutes, it send to All Electric Melting Furnace feeding chamber.
Step 3: the fusing of mixture
(1) it feeds:It is fed using automatic charging equipment, is controlled and fed by infrared ray liquid level indicator.
(2) fusing of mixture is carried out using All Electric Melting Furnace
All Electric Melting Furnace is divided into main melting tank, dog-hole, increased channel and several parts of material path, the fusing (fusion temperature of mixture
1350 DEG C~1400 DEG C), clarification and homogenization (1250 DEG C~1300 DEG C of clarification and homogenization temperature) 8 hours or so the time, in master
Melting tank carries out, and clarification, the glass being homogenized enter material path through dog-hole, increased channel, and temperature is controlled at 1150 DEG C~1200 DEG C,
After material path cools down, calendaring molding (1000 DEG C~1050 DEG C of forming temperature) is carried out into calender.
Step 4: calendaring molding
Every production line uses two table glass calender (the using and the reserved) calendaring moldings, and plate thickness, width can be according to lifes
Production requires to be adjusted, and the communicated roller-way of glass tape of forming enters annealing kiln annealing.
Step 5: annealing
Glass tape enter annealing kiln temperature be 600~750 DEG C, at 600~700 DEG C keep the temperature 10~after twenty minutes, by 3 DEG C/
Divide~5 DEG C/minute of speed to be cooled to 520~600 DEG C, then 300 DEG C are cooled to by 7 DEG C/minute~12 DEG C/minute of speed, using
40 DEG C of kiln discharges are cooled within 40~60 minutes, subsequently into cold end cutting action.Cold end cutting action is wanted by sets requirement or client
The length asked cuts glass tape, forms semi-finished product (annealed sheet) after cutting, is sent to crystallization kiln crystallization through transition roller table.
Step 6: crystallization
The qualified annealed sheet of detection enters crystallization kiln, and 680 DEG C~750 DEG C were warming up to through 30~90 minutes, 680 DEG C~
750 DEG C of heat preservations coring in 30~90 minutes, then 880 DEG C~920 DEG C were warming up to through 30~90 minutes, 30 are kept the temperature at 880 DEG C~920 DEG C
~120 minutes crystallization were cooled to 40 DEG C of kiln discharges through 60~120 minutes, complete crystallization process.As crystallization plate, send to mill and cut vehicle
Between finished.
Step 7: grinding and polishing
Detection qualified crystallization plate such as is polished through ZDML-16 full-automatic mills, is polished at the surfaces processing, and then storage is protected
It deposits.
The invention has the advantages that:
1) it is that primary raw material prepares devitrified glass using red mud, utilization rate turns waste into wealth up to 50% or so, effectively solves red
The environmental hazard that mud is brought.
2) the oxide type that red mud contains is more, and is rich in TiO2And Fe2O3The Nucleating Agent that can be used as the system, because
This is without the excessive other raw materials of addition and Nucleating Agent, therefore raw materials for production type is simple, can save cost of material.
3) the devitrified glass principal crystalline phase prepared by the invention is iron content leucite, and secondary crystalline phase is feldspar, and performance meets building
The demand of ornament materials.
4) devitrified glass produced by the invention, product 80~90MPa of bending strength, 450~550MPa of compression strength.
Specific implementation mode
With reference to specific embodiment, the present invention is further illustrated.
Embodiment one
1, by following raw material precises, it is sent into batch mixer mixing (incorporation time 4 minutes, add water 21Kg).
Material name | Soda ash | Potassium carbonate | Quartz sand | Red mud | Coarse whiting | Barium carbonate |
Weight (Kg) | 61.6 | 52.2 | 160.0 | 267.9 | 54.3 | 3.3 |
2, above-mentioned mixture is sent into All Electric Melting Furnace fusing, 1400 DEG C of fusion temperature, the glass melted is clarified and equal
After change, material path is entered by dog-hole, increased channel, temperature is down to 1200 DEG C, enters back into calendering work pool, is rolled into through calender
Shape (1050 DEG C of forming temperature) enters annealing kiln afterwards.
3, the glass board material annealing kiln after rolling is annealed, and is 700 DEG C into kiln temperature degree, after keeping the temperature 15 minutes at 650 DEG C,
550 DEG C are cooled to by 3 DEG C/minute of speed, then 300 DEG C are cooled to by 9 DEG C/minute of speed, 40 DEG C were cooled to using 60 minutes
Kiln discharge, subsequently into cold end cutting line.Cold end cutting line cuts glass tape by the length of sets requirement or customer requirement, after cutting
Semi-finished product (annealed sheet) are generated, are sent to crystallization kiln crystallization through transition roller table.
4, the qualified annealed sheet of detection enters crystallization kiln, was warming up to 750 DEG C through 80 minutes, 60 minutes core is kept the temperature at 750 DEG C
Change, then 920 DEG C were warming up to through 40 minutes, 60 minutes crystallization are kept the temperature at 920 DEG C, 40 DEG C of kiln discharges were cooled to through 120 minutes, completes brilliant
Change process.As hair plates (crystallization plate), send to mill and cut workshop finishing.
Embodiment two
1, by following raw material precises, it is sent into batch mixer mixing (incorporation time 4 minutes, add water 29Kg).
Material name | Soda ash | Potassium carbonate | Quartz sand | Red mud | Coarse whiting | Barium carbonate |
Weight (Kg) | 55.7 | 50.6 | 117.7 | 330.1 | 41.4 | 3.3 |
2, above-mentioned mixture is sent into All Electric Melting Furnace fusing, 1350 DEG C of fusion temperature, the glass melted is clarified and equal
After change, material path is entered by dog-hole, increased channel, temperature is down to 1150 DEG C, enters back into calendering work pool, is rolled into through calender
Shape (1000 DEG C of forming temperature) enters annealing kiln afterwards.
3, the glass board material annealing kiln after rolling is annealed, and is 650 DEG C into kiln temperature degree, after keeping the temperature 15 minutes at 650 DEG C,
580 DEG C are cooled to by 3 DEG C/minute of speed, then 300 DEG C are cooled to by 9 DEG C/minute of speed, 40 DEG C were cooled to using 60 minutes
Kiln discharge, subsequently into cold end cutting line.Cold end cutting line cuts glass tape by the length of sets requirement or customer requirement, after cutting
Semi-finished product (annealed sheet) are generated, are sent to crystallization kiln crystallization through transition roller table.
4, the qualified annealed sheet of detection enters crystallization kiln, was warming up to 680 DEG C through 60 minutes, 60 minutes core is kept the temperature at 680 DEG C
Change, then 880 DEG C were warming up to through 40 minutes, 60 minutes crystallization are kept the temperature at 880 DEG C, 40 DEG C of kiln discharges were cooled to through 120 minutes, completes brilliant
Change process.As hair plates (crystallization plate), send to mill and cut workshop finishing.
One ingredient of embodiment is actually detected
Embodiment binary is actually detected
In the actually detected result of mentioned component, part measured value and the setting value of the present invention have certain error, these mistakes
Difference belongs to normal range (NR).
Wherein, MgO is incidentally introduced into system by red mud.
The detailed performance of devitrified glass that the embodiment of the present invention is prepared is as follows:
Although reference be made herein to invention has been described for explanatory embodiment of the invention, and above-described embodiment is only this hair
Bright preferable embodiment, embodiment of the present invention are not limited by the above embodiments, it should be appreciated that people in the art
Member can be designed that a lot of other modification and implementations, these modifications and implementations will be fallen in principle disclosed in the present application
Within scope and spirit.
Claims (4)
1. preparing R by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3The method of microcrystalline glass in series, it is characterised in that including such as
Lower step:
Step 1: raw material selects
Select the raw material of following weight percent:
Step 2: raw material mixes
It send after above-mentioned raw materials are weighed well in proportion and is mixed into batch mixer, and the water for accounting for total weight of the mixture 3~5% is added,
Mixing 3~after five minutes, it send to All Electric Melting Furnace feeding chamber;
Step 3: the fusing of mixture
(1) it feeds:It is fed using automatic charging equipment, is controlled and fed by infrared ray liquid level indicator;
(2) fusing of mixture is carried out using All Electric Melting Furnace
All Electric Melting Furnace is divided into main melting tank, dog-hole, increased channel and several parts of material path, when the fusing of mixture, clarification and homogenization
Between 8 hours or so, carried out in main melting tank, clarification, the glass that has been homogenized enter material path, temperature control through dog-hole, increased channel
System is at 1150 DEG C~1200 DEG C, and after material path cools down, calendaring molding, forming temperature 1000 DEG C~1050 are carried out into calender
℃;
Step 4: calendaring molding
Every production line uses two table glass calender calendaring moldings, plate thickness, width that can be adjusted according to production requirement,
The communicated roller-way of glass tape of forming enters annealing kiln annealing;
Step 5: annealing
Glass tape enter annealing kiln temperature be 600~750 DEG C, at 600~700 DEG C keep the temperature 10~after twenty minutes, by 3 DEG C/minute~5
DEG C/minute speed be cooled to 520~600 DEG C, then 300 DEG C are cooled to by 7 DEG C/minute~12 DEG C/minute of speed, using 40~60
Minute is cooled to 40 DEG C of kiln discharges, subsequently into cold end cutting action;Cold end cutting action cuts glass tape, formed after cutting half at
Product annealed sheet is sent through transition roller table to crystallization kiln crystallization;
Step 6: crystallization
The qualified annealed sheet of detection enters crystallization kiln, 680 DEG C~750 DEG C is warming up to through 30~90 minutes, at 680 DEG C~750 DEG C
Coring in 30~90 minutes is kept the temperature, then 880 DEG C~920 DEG C were warming up to through 30~90 minutes, 30~120 are kept the temperature at 880 DEG C~920 DEG C
Minute crystallization was cooled to 40 DEG C of kiln discharges through 60~120 minutes, completes crystallization process;As crystallization plate.
2. preparing R by raw material of red mud according to claim 12O-CaO-Al2O3-SiO2-Fe2O3The side of microcrystalline glass in series
Method, it is characterised in that:
The surface after step 6 obtains crystallization plate, the qualified crystallization plate of detection is polished through full-automatic mill, polished adds
Work, then storage preservation.
3. according to claim 1 or claim 2 prepare R by raw material of red mud2O-CaO-Al2O3-SiO2-Fe2O3Microcrystalline glass in series
Method, it is characterised in that:
In step 1, after the completion of raw material selection, chemical composition meets the condition of following table in guarantee formula system:
4. preparing R by raw material of red mud according to claim 12O-CaO-Al2O3-SiO2-Fe2O3The side of microcrystalline glass in series
Method, it is characterised in that:
In step 3,1350 DEG C~1400 DEG C of the fusion temperature of mixture, 1250 DEG C~1300 DEG C of clarification and homogenization temperature.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109052969A (en) * | 2018-10-19 | 2018-12-21 | 东北大学 | A method of devitrified glass is produced using andradite type red mud |
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CN109052969A (en) * | 2018-10-19 | 2018-12-21 | 东北大学 | A method of devitrified glass is produced using andradite type red mud |
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Application publication date: 20180817 |