CN108468901B - Jacketed tubular type pipeline craft leakage mending method in one kind - Google Patents
Jacketed tubular type pipeline craft leakage mending method in one kind Download PDFInfo
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- CN108468901B CN108468901B CN201810234597.4A CN201810234597A CN108468901B CN 108468901 B CN108468901 B CN 108468901B CN 201810234597 A CN201810234597 A CN 201810234597A CN 108468901 B CN108468901 B CN 108468901B
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- pipeline
- wall
- casing
- tube head
- tubular type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
- F16L55/165—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
- F16L55/1652—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section the flexible liner being pulled into the damaged section
- F16L55/1653—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section the flexible liner being pulled into the damaged section and being pressed into contact with the pipe by a tool which moves inside along the pipe
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
Abstract
The invention discloses tubular type pipeline craft leakage mending methods jacketed in one kind, repair leak site using from pipeline inner wall, including take one section of C-shaped openning shape in its section of flexible casing;In the inside and outside wall coating hot-melt adhesive for being equipped with c-shaped opening shape casing, then by its with have it is magnetic send tube head to bond together, with the outer wall of clamp gripping sleeve when bonding, one end of tube head will be sent to connect with flexible axle;It is provided with magnetic induction sensor near the outer wall of leaking position of pipeline and is connect with controller;With flexible axle by be bonded with casing send tube head be sent into pipeline, when magnetic induction sensor by controller sending signal after;Pipeline outer wall is heated, pass through the heating to pipeline outer wall, its heat is set to pass to the inner wall of pipeline, then by the inside and outside portion of pipeline by coated in the hotmelt melts on sleeve outer wall, casing reverts to c-shaped opening shape under the action of elasticity and tube head is sent to be detached from and be pasted on the inner wall of pipeline;Tube head will will be sent to take out out of pipeline by flexible axle.
Description
Technical field
The present invention relates to piping failure restorative procedure technical fields, and in particular to it is a kind of can rapidly and efficiently pipe-repairing it is interior
Jacketed tubular type pipeline craft leakage mending method.
Background technique
General pipeline gas leakage repairing is needed to air leak position after pipeline stops vapour, and external from pipeline carries out repair welding.
Currently, generalling use from the outside of pipeline and being repaired to its damaged position when damaged leakage occurs for various pipes
It mends.But most of pipeline is suitable for gas or liquid that conveying has certain pressure, in pipeline air pressure inside or hydraulic pressure
Under power effect, the damaged part after being repaired can reappear breakage, or even can generate the breakage more introduced a fine variety.In addition from pipeline
Damaged position is repaired in outside, needs to realize and is cleaned, polished to the outer wall of pipeline.Certainly will return in this way makes its surface
Certain damage is caused, and there are many very intensive of conduit arrangements, is not easy to clean it, or even be not easy to it
It is repaired.Pipe leakage breakage can certainly be solved the problems, such as using the method for replacement pipeline, but some fields are made
The equipment of industry, or navigation naval vessel can not find sometimes can be used for replace pipe fitting, and be not easy to again it is right from the outside of pipeline
It is repaired.Therefore.It is necessary to design one kind can efficiently quickly repair leakage damaged part from the inner wall of pipeline
Multiple method.
Summary of the invention
It is an object of the present invention to overcome defect existing in the prior art, provide a kind of structure it is simple, it is easy to use,
Repairing effect is good, can efficiently quickly from the inner wall of pipeline leakage damaged part is repaired in jacketed tubular type pipeline mend
Leakage method.
To achieve the above object, the technical scheme is to design tubular type pipeline craft leakage mending methods jacketed in one kind, use
Leak site is repaired from pipeline inner wall, the method for repairing and mending includes the following steps:
S1, the material inside the pipeline with leakage defect is drained completely;
S2, the inner wall for draining clean pipeline is cleaned, drying and processing;
S3, one section of flexible casing is taken, opening up a gap in the side of casing makes the C-shaped openning shape in its section;
S4, in the inner wall coating hot-melt adhesive for being equipped with c-shaped opening shape casing, then magnetic send tube head be bonded with having it
Together, with the outer wall of clamp gripping sleeve when bonding, the c-shaped opening closure of the casing after being bonded it will send the one of tube head
End is connect with flexible axle;
S5, upper hot melt adhesive is also coated in the outer wall of casing;
S6, it is provided with magnetic induction sensor near the outer wall of leaking position of pipeline, and by magnetic induction sensor and controls
Device connection;
S7, with flexible axle by be bonded with casing send tube head be sent into pipeline, when magnetic induction sensor by controller issue letter
After number, tube head is sent in flexible axle stopping;
S8, will there is the pipeline outer wall of damaged leak site to heat, by the heating to pipeline outer wall, passes to its heat
The inner wall of pipeline, then by the way that inside pipeline the hotmelt melts on sleeve outer wall will be coated in, and by casing and give between tube head
The hotmelt melts of bonding, casing revert to c-shaped opening shape under the action of elasticity and send tube head to be detached from and be pasted onto pipeline
On inner wall;
S9, tube head will will be sent to take out out of pipeline by flexible axle.
Casing is first processed into the C-shaped opening shape casing in section, then by using flexible casing by the present invention
It is bonded in and is sent on tube head with hot melt adhesive, in the outer wall of bonding Shi Keyong clamp gripping sleeve, be closed c-shaped opening, also
It is that can be successfully sent to it inside pipeline by flexible axle so that the external dimensions of casing becomes smaller.Simultaneously in the outer of casing
Portion is also coated with hot melt adhesive, and tube head is being sent to be provided with permanent-magnet material, has the position of damaged leakage attached in the outer wall of pipeline
Magnetic induction sensor is closely housed, and magnetic induction sensor is connect with controller.When sending the tube head in the drive of flexible axle equipped with casing
When entering the inside of pipeline under dynamic and reaching near damaged leak site, magnetic induction sensor will make it by controller
Signal is issued, can will be coated in the heat on the inside and outside wall of casing in the external heating pipe of pipeline, the pipeline being heated at this time
Melten gel fusing, when the hotmelt melts rear sleeve being coated on internal surface of sleeve pipe can take off under the action of elasticity with tube head is sent
From, and bonded together by the inner wall coated in hot melt adhesive and pipeline on sleeve outer wall.Tube head is sent after being detached from casing
It can be pulled out inside pipeline by flexible axle.
For the ease of sending the firm connection between tube head and flexible axle, operator is made quickly and easily to judge casing whether
It is sent on pipeline damaged leak site, convenient for casing and the strong bond for sending tube head and is rapidly separated, preferred technical side
Case is that the tube head that send in the S4 step includes the flexible axle at center, and the magnetosheath pipe of permanent-magnet material, magnetosheath pipe are set with outside flexible axle
It is set with netted electric heating layer outside, metal sleeve is set with outside electric heating layer.Netted electric heating layer can be passed through conducting wire and control
Device connection.
In order to avoid the gap position on casing it is corresponding with leak site damaged on pipeline after, the mesh of leak repairing cannot be reached
, further preferred technical solution makes the C-shaped openning shape in its section in addition, opening up a gap on the magnetosheath pipe, is stitching
Magnetic separator is filled in gap.In the state that magnetic separator is corresponding with the position of magnetic induction sensor or is close, magnetic strength
Inductive sensing device do not issue signal or only issues faint signal, and is located at the magnetic induction sensor and magnetic material at other positions
Position is corresponding or in the state of being close, and magnetic induction sensor will issue stronger signal.
In order to avoid the gap position on casing it is corresponding with leak site damaged on pipeline after, the mesh of leak repairing cannot be reached
, further preferred technical solution passes in addition, being evenly equipped with 3 ~ 4 magnetic induction along its periphery in the outer wall of pipeline in S6 step
Sensor.In this way when sending tube head to be sent to the position equipped with magnetic induction sensor, different magnetic induction sensors will be issued not
Same strength signal, so that issuing the strongest side of signal towards the damaged leak site on pipeline, makes then by rotary flexible shaft
The most weak side of signal must be issued far from the damaged leak site on pipeline.
For the ease of casing to be successfully sent to inside pipeline, and also to convenient for playing the elasticity of casing, into one
Walk preferred technical solution in addition, outer wall dimension and pipeline in the S3 step under flexible casing free state it is interior
Wall size is identical, and at dynamic cooperation, the width in the gap is 3 ~ 8mm.
In order to reduce resistance of the fluid by casing section, further preferred technical solution in addition, the S3 step in set
The inner wall at the both ends Guan Qi is equipped with chamfering.
For the ease of delivery situation and bonding secured situation of the monitoring casing inside pipeline, further preferred technical side
Case in the S4 step on flexible axle in addition, be located at the front end for sending tube head or rear end equipped with camera and LED light.
It is secured convenient for delivery situation of the monitoring casing inside pipeline and bonding in order to simplify the structure of magnetic induction sensor
Situation, further preferred technical solution are equipped in addition, magnetic induction sensor in the S6 step is tongue tube in tongue tube
Two panels position is corresponding and the spring leaf that is separated from each other, the end of spring leaf are connect by electrode tip with signal wire, signal wire and
Controller connection, when sending tube head to be displaced to has leakage defect tracking position, the work of the spring leaf that is separated from each other in permanent-magnet material
Signal is issued with lower suction and to controller, camera, LED light are started work by controller control.
Pipeline for the ease of revealing various types breakage is repaired, and preferred technical solution is in addition, the S1 is walked
Pipeline in rapid is straight pipeline or is crooked pipeline.
For the ease of the processing and fabricating of casing, convenient for using casing salvaging different shape and various sizes of damaged leak point,
Further preferred technical solution is in addition, the casing in the S3 step is first processed into long tube, according to damaged on pipeline in use
Reveal section size again cutting at corresponding length.
The advantages and beneficial effects of the present invention are: the interior jacketed tubular type pipeline craft leakage mending method have craft leakage mending method it is simple,
It is easy to use, leak repairing effect is good, can efficiently quickly from the inner wall of pipeline to leakage damaged part repair the features such as.Its
It is mainly characterized by being repaired damaged leak site by the inside of pipeline, it can be made under the action of pipe fluid pressure
The road patching material Yu Guan inner wall fits closely, not easily to fall off, and repairing efficiency is high, suitable for the repairing of various pipes, especially
Repairing pipe suitable for field work mechanical equipment.
Detailed description of the invention
Fig. 1 is operation structural schematic diagram of the present invention using interior jacketed tubular type pipeline craft leakage mending method.
In figure: 1, pipeline;2, casing;3, tube head is sent;3.1, magnetosheath pipe;3.2, electric heating layer;3.3, metal sleeve;4, soft
Axis;5, magnetic induction sensor;6, controller;7, camera;8, LED light.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only
For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
As shown in Figure 1, the present invention is jacketed tubular type pipeline craft leakage mending method in one kind, leakage portion is repaired using from pipeline inner wall
Position, the method for repairing and mending include the following steps:
S1, the material inside the pipeline 1 with leakage defect is drained completely;
S2, the inner wall for draining clean pipeline 1 is cleaned, drying and processing;
S3, one section of flexible casing 2 is taken, opening up a gap in the side of casing 2 makes the C-shaped opening in its section
Shape;
S4, in the inner wall coating hot-melt adhesive for being equipped with c-shaped opening shape casing, then magnetic tube head 3 is sent to glue with having it
It is connected together, with the outer wall of clamp gripping sleeve 5 when bonding, the c-shaped opening closure of the casing after being bonded it will send tube head 3
One end connect with flexible axle 4;
S5, upper hot melt adhesive is also coated in the outer wall of casing 2;
S6, it is provided with magnetic induction sensor 5 near the outer wall of leaking position of pipeline, and by magnetic induction sensor 5 and controls
Device 6 processed connects;
S7, with flexible axle 4 by be bonded with casing 2 send tube head 3 be sent into pipeline 1, when magnetic induction sensor 5 pass through controller 6
After issuing signal, tube head 3 is sent in the stopping of flexible axle 4;
S8, will there is 1 outer wall of pipeline of damaged leak site to heat, by the heating to 1 outer wall of pipeline, passes its heat
To the inner wall of pipeline 1, then by the way that the hotmelt melts on 2 outer wall of casing will be coated in inside pipeline 1, and by casing 2 and send pipe
The hotmelt melts bonded between head, casing 2 revert to c-shaped opening shape under the action of elasticity and tube head 3 are sent to be detached from and paste
On the inner wall of pipeline 1;
S9, tube head 3 will will be sent to take out out of pipeline by flexible axle 4.
Casing 2 is first processed into and cuts by using flexible and be casing 2 made of nonferromugnetic material by the present invention
The C-shaped opening shape casing 2 in face, is then bonded in hot melt adhesive and is sent on tube head 3, in bonding Shi Keyong clamp gripping sleeve
2 outer wall, is closed c-shaped opening, that is, the external dimensions of casing is become smaller, and can successfully be given it by flexible axle 4
Enter to inside pipeline 1.It is also coated with hot melt adhesive in the outside of casing 2 simultaneously, and tube head 3 is being sent to be provided with permanent-magnet material,
There are the outer wall of pipeline 1 near sites of damaged leakage magnetic induction sensor 5 to be housed, and by magnetic induction sensor 5 and controller 6
Connection.When tube head 3 enters the inside of pipeline 1 to sending equipped with casing 2 under the driving of flexible axle 4 and arrival has damaged leakage portion
When near position, magnetic induction sensor 5 will make its issue signal by controller 6, at this time can be in the external heating pipe of pipeline 1
1, the pipeline 1 being heated can will be coated in the hotmelt melts on the inside and outside wall of casing 2, when coated in the hot melt on internal surface of sleeve pipe
Glue melts rear sleeve 2 can be detached under the action of elasticity with tube head 3 is sent, and by coated in the hot melt on 2 outer wall of casing
The inner wall of glue and pipeline 1 bonds together.Send tube head 3 that can pull out inside pipeline 1 by flexible axle 4 after being detached from casing 2.
For the ease of sending the firm connection between tube head 3 and flexible axle 4, operator is made quickly and easily to judge that casing 2 is
It is no to be sent on pipeline 1 damaged leak site, convenient for casing 2 and the strong bond for sending tube head 2 and it is rapidly separated, it is of the invention
Preferred embodiment is that the tube head 3 that send in the S4 step includes the flexible axle 3 at center, and the outside of flexible axle 3 is set with permanent-magnet material
Magnetosheath pipe 3.1, netted electric heating layer 3.2 is set with outside magnetosheath pipe 3.1, metal sleeve 3.3 is set with outside electric heating layer 3.2.
Netted electric heating layer 3.2 can be connect by conducting wire with controller 6.
In order to avoid the gap position on casing 2 it is corresponding with leak site damaged on pipeline 1 after, leak repairing cannot be reached
Purpose, further preferred embodiment of the present invention keep its section C-shaped in addition, opening up a gap on the magnetosheath pipe 3.1
Openning shape is filled with magnetic separator in gap.When magnetic separator is corresponding with the position of magnetic induction sensor 5 or is close
Under state, magnetic induction sensor 5 does not issue signal or only issues faint signal, and is located at the magnetic induction sensor at other positions
5 is corresponding with the position of magnetic material or in the state of being close, and magnetic induction sensor 5 will issue stronger signal.
In order to avoid the gap position on casing 2 it is corresponding with leak site damaged on pipeline 1 after, leak repairing cannot be reached
Purpose, further preferred embodiment of the present invention is in addition, the outer wall in S6 step in pipeline 1 is evenly equipped with 3 ~ 4 along its periphery
A magnetic induction sensor 5.In this way when sending tube head 3 to be sent to the position equipped with magnetic induction sensor 5, different magnetic strength inductive sensings
Device 5 will issue varying strength signal, then by rotary flexible shaft 4, so that issuing the strongest side of signal towards on pipeline 1
Damaged leak site, so that issuing the most weak side of signal far from the damaged leak site on pipeline 1.
For the ease of casing 2 is successfully sent to inside pipeline 1, and also to convenient for playing the elasticity of casing 2, this
Invention further preferred embodiment is in addition, outer wall dimension in the S3 step under flexible 2 free state of casing
It is identical as the inner wall size of pipeline 1, and at dynamic cooperation, the width in the gap is 3 ~ 8mm.
In order to reduce resistance of the fluid by casing section, further preferred embodiment of the present invention is in addition, the S3 is walked
In casing 2 on the inner wall at its both ends be equipped with chamfering.
For the ease of delivery situation of the monitoring casing inside pipeline 1 and the secured situation of bonding, the present invention is further preferred
Embodiment in addition, being located at the front end for sending tube head 3 or rear end on flexible axle 4 in the S4 step equipped with camera 7 and LED
Lamp 8.
In order to simplify the structure of magnetic induction sensor 5, convenient for delivery situation of the monitoring casing inside pipeline 1 and bonding jail
Gu situation, further preferred embodiment of the present invention is done in addition, magnetic induction sensor 5 in the S6 step is tongue tube
Equipped with the spring leaf that two panels position is corresponding and is separated from each other in reed pipe, the end of spring leaf is connected by electrode tip and signal wire
It connects, signal wire is connect with controller, and when sending tube head to be displaced to has leakage defect tracking position, the spring leaf being separated from each other is forever
It is inhaled under the action of magnetic material and issues signal to controller, camera 7, LED light 8 are started work by the control of controller 6.
Pipeline for the ease of revealing various types breakage is repaired, and the preferred embodiment of the invention is in addition, institute
The pipeline 1 in S1 step is stated to be straight pipeline or be crooked pipeline.
For the ease of the processing and fabricating of casing 2, convenient for repairing different shape and various sizes of damaged leakage with casing 2
Point, further preferred embodiment of the present invention is in addition, the casing 2 in the S3 step is first processed into long tube, basis in use
On pipeline 1 size of damaged leakage section again cutting at corresponding length.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. jacketed tubular type pipeline craft leakage mending method in one kind repairs leak site using from pipeline inner wall, which is characterized in that repairing side
Method includes the following steps:
S1, the material inside the pipeline with leakage defect is drained completely;
S2, the inner wall for draining clean pipeline is cleaned, drying and processing;
S3, one section of flexible casing is taken, opening up a gap in the side of casing makes the C-shaped openning shape in its section;
S4, in the inner wall coating hot-melt adhesive for being equipped with c-shaped opening shape casing, then magnetic tube head is sent to be bonded in one with having it
Rise, with the outer wall of clamp gripping sleeve when bonding, the c-shaped opening closure of the casing after being bonded it, will send one end of tube head with
Flexible axle connection;
S5, upper hot melt adhesive is also coated in the outer wall of casing;
S6, it is provided with magnetic induction sensor near the outer wall of leaking position of pipeline, and magnetic induction sensor and controller is connected
It connects;
S7, with flexible axle by be bonded with casing send tube head be sent into pipeline, when magnetic induction sensor by controller sending signal after,
Tube head is sent in flexible axle stopping;
S8, will there is the pipeline outer wall of damaged leak site to heat, by the heating to pipeline outer wall, its heat is made to pass to pipeline
Inner wall, then by that will be bonded between tube head coated in the hotmelt melts on sleeve outer wall, and by casing and sending inside pipeline
Hotmelt melts, casing reverts under the action of elasticity c-shaped opening shape and to be sent tube head to be detached from and is pasted onto the inner wall of pipeline
On;
S9, tube head will be sent to take out out of pipeline by flexible axle.
2. jacketed tubular type pipeline craft leakage mending method in as described in claim 1, which is characterized in that send tube head packet in the S4 step
The flexible axle at center is included, the magnetosheath pipe of permanent-magnet material is set with outside flexible axle, netted electric heating layer is set with outside magnetosheath pipe, electricity adds
Metal sleeve is set with outside thermosphere.
3. jacketed tubular type pipeline craft leakage mending method in as claimed in claim 2, which is characterized in that open up one on the magnetosheath pipe
Gap makes the C-shaped openning shape in its section, and magnetic separator is filled in gap.
4. jacketed tubular type pipeline craft leakage mending method in as claimed in claim 3, which is characterized in that in the outer of pipeline in the S6 step
Wall is evenly equipped with 3 ~ 4 magnetic induction sensors along its periphery.
5. jacketed tubular type pipeline craft leakage mending method in as claimed in claim 4, which is characterized in that have elasticity in the S3 step
Casing free state under outer wall dimension it is identical as the inner wall size of pipeline, and at dynamic cooperation, the width in the gap is 3 ~
8mm。
6. jacketed tubular type pipeline craft leakage mending method in as claimed in claim 5, which is characterized in that the casing in the S3 step is at it
The inner wall at both ends is equipped with chamfering.
7. jacketed tubular type pipeline craft leakage mending method in as described in claim 1, which is characterized in that in flexible axle in the S4 step
The upper front end for sending tube head or the rear end of being located at is equipped with camera and LED light.
8. jacketed tubular type pipeline craft leakage mending method in as claimed in claim 7, which is characterized in that the magnetic induction in the S6 step
Sensor is tongue tube, the spring leaf that two panels position is corresponding and is separated from each other is equipped in tongue tube, the end of spring leaf passes through
Electrode tip is connect with signal wire, and signal wire is connect with controller, when sending tube head to be displaced to has leakage defect tracking position, each other
Isolated spring leaf is inhaled under the action of permanent-magnet material and issues signal to controller, and camera, LED light are opened in controller control
It starts building to make.
9. jacketed tubular type pipeline craft leakage mending method in as described in claim 1, which is characterized in that the pipeline in the S1 step is
Straight pipeline is crooked pipeline.
10. jacketed tubular type pipeline craft leakage mending method in as described in claim 1, which is characterized in that the casing in the S3 step
First be processed into long tube, in use according to the size of leakage section damaged on pipeline again cutting at corresponding length.
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Families Citing this family (5)
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CN109084115B (en) * | 2018-09-13 | 2020-07-10 | 河北省特种设备监督检验研究院 | Pressure pipeline plugging device |
CN110763071B (en) * | 2019-10-31 | 2020-12-25 | 江苏永大化工机械有限公司 | Assembly process of heat exchange tube bundle |
CN111536363B (en) * | 2020-05-12 | 2022-04-01 | 天津市艺智汇科技发展有限公司 | Process for repairing lining of drainage pipeline through quick hot melting |
CN113028302A (en) * | 2021-03-12 | 2021-06-25 | 华北水利水电大学 | Underground pipeline system convenient for breakpoint quick maintenance |
CN117515310B (en) * | 2024-01-03 | 2024-03-08 | 河北省水利科学研究院(河北省大坝安全技术中心、河北省堤防水闸技术中心) | Lining type pipeline repairing system and process |
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CN202302552U (en) * | 2011-10-10 | 2012-07-04 | 中国石油化工股份有限公司 | Pipeline repairing sealing device |
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