CN108465270B - Alcohol gradient automatic collection device - Google Patents

Alcohol gradient automatic collection device Download PDF

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Publication number
CN108465270B
CN108465270B CN201810534617.XA CN201810534617A CN108465270B CN 108465270 B CN108465270 B CN 108465270B CN 201810534617 A CN201810534617 A CN 201810534617A CN 108465270 B CN108465270 B CN 108465270B
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barrel
alcohol
wine
stage
flow distribution
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CN108465270A (en
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温海祥
黄桂东
刘汶儒
黄剑波
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Foshan University
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Foshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses an automatic alcohol gradient collecting device which comprises a first-stage flow dividing barrel, a second-stage flow dividing barrel, a first-stage flow dividing pipe, a second-stage flow dividing pipe, a third-stage flow dividing pipe, a first alcohol meter and a second alcohol meter. When in operation, firstly, the raw liquid valve is opened to enable raw liquid to continuously flow into the first-level flow dividing barrel; the first-stage wine is split, the concentration of the wine is larger than the maximum range of the first alcohol meter, and the wine in the first-stage wine flows out through the first-stage split pipe; the wine liquid flows into the second-level flow-dividing barrel from the first-level flow-dividing barrel and flows out through the third-level flow-dividing pipe when the concentration of the wine liquid is gradually reduced and is lower than the maximum range of the first alcohol meter and is higher than the maximum range of the second alcohol meter; and when the concentration is lower than the maximum range of the second alcohol meter, the alcohol flows out through the second-stage flow-dividing pipe, and finally the automatic collection of the alcohol with three concentrations is finished through the alcohol gradient principle, so that manual intervention is not needed in the whole process, the gradient automatic collection of the alcohol is realized, the collection efficiency is greatly improved, and the labor intensity of workers is reduced.

Description

Alcohol gradient automatic collection device
Technical Field
The invention relates to the field of alcohol collection devices, in particular to an automatic collection device according to alcohol concentration gradient.
Background
At present, in the brewing and alcohol production processes, distillation is an indispensable link, and alcohol is separated from beer by distillation and collected for later use. At present, alcohol is collected by adopting segmented collection, alcohol content is measured manually, gradient collection is carried out by changing containers, the collection mode not only can increase labor cost, but also can easily cause errors such as manual forgetting, and the like, so that the concentration of the collected alcohol is inconsistent, the quality of products and the subsequent processing process are influenced, and meanwhile, the automation of the process is not facilitated.
Accordingly, there is a need in the art for further improvements and perfection.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a device which has a simple structure and can realize automatic collection according to the concentration gradient of alcohol.
The aim of the invention is achieved by the following technical scheme:
the utility model provides an alcohol gradient automatic collection device, this collection device mainly includes the first order reposition of redundant personnel bucket, the second grade reposition of redundant personnel bucket, first order shunt tubes, second order shunt tubes, tertiary shunt tubes, first alcohol meter, and the second alcohol meter that are used for the higher wine liquid of separation degree, the lower wine liquid of separation degree.
Specifically, the second grade reposition of redundant personnel bucket adopts L shape structural design, and the lower one end opening of height is upwards, through screw thread and the bottom fixed connection of first order reposition of redundant personnel bucket, makes the wine liquid flow from first order reposition of redundant personnel bucket to second grade reposition of redundant personnel bucket, and the higher one end port of height is sealed or is opened and is communicate with the external world. The top of the primary flow dividing barrel is provided with an inlet for introducing stock solution, and distilled wine steam is condensed and liquefied to become stock solution which is introduced into the automatic collecting device. One end of the primary shunt tube is arranged on the side wall of the primary shunt barrel and is communicated with the primary shunt barrel, the other end of the primary shunt tube extends into the high-concentration wine liquid collecting barrel, and high-concentration wine liquid flows into the designated collecting barrel after entering the primary shunt tube from the inlet. One end of the secondary flow dividing pipe is arranged at the bottom of the secondary flow dividing barrel and is communicated with the secondary flow dividing barrel, the other end of the secondary flow dividing pipe extends into the low-alcohol wine collecting barrel, and the low-concentration wine after being divided flows into the appointed collecting barrel through the inlet. One end of the third-stage shunt tube is arranged on the side wall of the second-stage shunt barrel and is communicated with the second-stage shunt barrel, the other end of the third-stage shunt tube extends into the medium-concentration wine liquid collecting barrel, and medium-concentration wine liquid after being shunted flows to the appointed collecting barrel through the inlet. The first alcohol meter is placed at the bottom of the first-level flow distribution barrel and is positioned at the joint of the first-level flow distribution barrel and the second-level flow distribution barrel, and the joint is opened or closed according to the concentration of the current wine. The second alcohol meter is arranged at the bottom of the secondary flow distribution barrel and is positioned at the joint of the secondary flow distribution barrel and the secondary flow distribution pipe, and the joint is opened or closed according to the concentration of the current wine.
Specifically, the maximum range height of the first alcohol meter is higher than the connection port of the first-stage shunt pipe and the first-stage shunt barrel. The maximum measuring range of the second alcohol meter is smaller than that of the first alcohol meter, and the maximum measuring range of the second alcohol meter is higher than the connecting port of the secondary flow dividing barrel and the tertiary flow dividing pipe.
As a preferable mode of the present invention, the range of the first alcohol meter is set to 0 ° to 50 °, and the range of both sides of the second alcohol meter is set to 0 ° to 30 °.
Further to ensure that the first and second alcohol meters better seal the wine outlet, the collecting device of the present invention further comprises a gasket for improving the sealing. The gasket is arranged at the connection parts of the primary flow distribution barrel and the secondary flow distribution barrel and the connection parts of the secondary flow distribution barrel and the secondary flow distribution pipe and is respectively contacted with the first alcohol meter and the second alcohol meter. Preferably, the silica gel pad has certain tension, flexibility, excellent insulativity, pressure resistance, high temperature resistance, low temperature resistance, stable chemical property, environmental protection, safety and no peculiar smell, and the food-grade silica gel pad has no toxicity, smell and water and any solvent, so the pad is set as the silica gel pad.
As the preferable scheme of the invention, the two-stage flow dividing barrel can also adopt an asymmetric U-shaped structural design, and the action and effect of the two-stage flow dividing barrel are similar to those of the L-shaped structural design.
As a preferable scheme of the invention, in order to conveniently observe the floating and sinking states of the first alcohol meter and the second alcohol meter in the whole diversion process, the primary diversion barrel and the secondary diversion barrel are made of transparent or semitransparent materials. Preferably, in order to improve durability and ease of the primary and secondary diverting barrels, the primary and secondary diverting barrels are made of glass, acryl or stainless steel materials.
Furthermore, in order to prevent the alcohol meter from being flushed away by the alcohol liquid instead of being automatically opened when the alcohol concentration is reached, the collecting device further comprises an umbrella-shaped baffle plate for enabling the alcohol liquid to uniformly and slowly flow into the first-stage diversion barrel. The umbrella-shaped baffle is fixedly arranged in the first-level flow distribution barrel and is positioned above the first alcohol meter.
Furthermore, in order to prevent the alcohol meter from being flushed away by the wine rather than being automatically opened when the alcohol concentration is reached, the collecting device further comprises a baffle for slowing down the impact force of the wine. The baffle is fixedly arranged at the bottom of the secondary flow distribution barrel and is positioned at one side of the second alcohol meter.
The working process and principle of the invention are as follows: when the operation is performed, the stock solution valve is firstly opened, so that the stock solution continuously flows into the first-stage flow dividing barrel, and the concentration of the newly-flowing wine is the highest, while the concentration of the wine tail is the lowest; therefore, in the primary flow dividing section, the concentration of the wine is larger than the maximum range of the first alcohol meter, the first alcohol meter seals the bottom of the primary flow dividing barrel, and the wine in the primary section flows into the high-concentration wine collecting barrel through the primary flow dividing pipe; in the middle flow dividing section, as the concentration of the wine gradually decreases, when the concentration of the wine is lower than the maximum range of the first alcohol meter, the first alcohol meter floats upwards, the bottom of the first flow dividing barrel is opened, the wine flows into the second flow dividing barrel from the first flow dividing barrel, and as the concentration of the wine at the moment is higher than the maximum range of the second alcohol meter, the bottom of the second flow dividing barrel is not opened and is still in a closed state, and the wine with the current concentration flows into the medium concentration wine collecting barrel through the third flow dividing pipe; and in the back section of the split flow, when the alcohol concentration is lower than the maximum range of the second alcohol meter, the second alcohol meter floats upwards, the bottom of the second-stage split flow barrel is opened, the wine with the current concentration flows into the low-concentration wine collecting barrel through the second-stage split flow pipe, and finally the automatic collection of the wine with the three concentrations is finished through the alcohol gradient principle, so that manual intervention is not needed in the whole process, the gradient automatic collection of the wine is realized, the collection efficiency is greatly improved, and the labor intensity of workers is reduced. The invention also has the advantages of simple structure, convenient operation and easy implementation.
Compared with the prior art, the invention has the following advantages:
(1) The automatic alcohol gradient collecting device provided by the invention utilizes the design principle of the alcohol meter to automatically collect the alcohol solutions with various concentrations by dividing the gradient cast a sidelong glance, so that a large amount of manpower and material resources are saved, and the alcohol solutions with corresponding concentrations can be accurately collected.
(2) The automatic alcohol gradient collecting device provided by the invention utilizes the change rule of alcohol concentration of distilled grains, combines alcohol meters with different ranges, effectively saves the collecting time by collecting alcohol liquid with corresponding concentration in a gradient manner, and is simple in manufacturing, low in cost and very worthy of application and popularization.
Drawings
Fig. 1 is a schematic diagram of the structure of the automatic alcohol gradient collecting device provided by the invention.
The reference numerals in the above figures illustrate:
the device comprises a 1-primary flow distribution barrel, a 2-secondary flow distribution barrel, a 3-primary flow distribution pipe, a 4-secondary flow distribution pipe, a 5-tertiary flow distribution pipe, a 6-first alcohol meter, a 7-second alcohol meter, an 8-umbrella-shaped baffle and a 9-baffle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clear and clear, the present invention will be further described below with reference to the accompanying drawings and examples.
Example 1:
as shown in fig. 1, the present embodiment discloses an automatic alcohol gradient collecting device, which mainly comprises a primary flow dividing barrel 1 for separating wine with higher alcohol content, a secondary flow dividing barrel 2 for separating wine with lower alcohol content, a primary flow dividing pipe 3, a secondary flow dividing pipe 4, a tertiary flow dividing pipe 5, a first alcohol meter 6 and a second alcohol meter 7.
Specifically, the second-level flow distribution barrel 2 adopts L-shaped structural design, and the lower one end opening of height is upwards, through screw thread and the bottom fixed connection of first-level flow distribution barrel 1, makes the wine liquid flow from first-level flow distribution barrel 1 to second-level flow distribution barrel 2, and the higher one end port is sealed or is opened and is communicate with the external world. The top of the primary flow dividing barrel 1 is provided with an inlet for introducing stock solution, and distilled wine steam is condensed and liquefied to become stock solution which is introduced into the automatic collecting device. One end of the primary shunt tube 3 is arranged on the side wall of the primary shunt barrel 1 and is communicated with the primary shunt barrel 1, the other end of the primary shunt tube extends into the high-concentration wine collecting barrel, and high-concentration wine enters the primary shunt tube 3 from the inlet and flows into the designated collecting barrel. One end of the secondary flow dividing pipe 4 is arranged at the bottom of the secondary flow dividing barrel 2, is communicated with the secondary flow dividing barrel 2, and the other end of the secondary flow dividing pipe extends into the low-alcohol wine collecting barrel, and the low-concentration wine after being divided flows into the appointed collecting barrel through the inlet. One end of the third-stage shunt tube 5 is arranged on the side wall of the second-stage shunt barrel 2 and is communicated with the second-stage shunt barrel 2, the other end of the third-stage shunt tube extends into the medium-concentration wine collecting barrel, and the medium-concentration wine after being shunted flows to the appointed collecting barrel through the inlet. The first alcohol meter 6 is placed at the bottom of the primary flow dividing barrel 1 and is positioned at the joint of the primary flow dividing barrel 1 and the secondary flow dividing barrel 2, and the joint is opened or closed according to the concentration of the current wine. The second alcohol meter 7 is arranged at the bottom of the secondary diversion barrel 2 and is positioned at the joint of the secondary diversion barrel 2 and the secondary diversion pipe 4, and the joint is opened or closed according to the concentration of the current wine.
Specifically, the maximum range height of the first alcohol meter 6 is higher than the connection port of the first-stage shunt tube 3 and the first-stage shunt barrel 1. The maximum measuring range of the second alcohol meter 7 is smaller than that of the first alcohol meter 6, and the maximum measuring range of the second alcohol meter 7 is higher than the connecting port of the secondary shunt barrel 2 and the tertiary shunt tube 5.
As a preferable mode of the present invention, the range of the first alcohol meter 6 is set to 0 ° to 50 °, and the range of both sides of the second alcohol meter 7 is set to 0 ° to 30 °. When the concentration of the wine is more than 50 ℃, the first alcohol meter 6 plugs the first-stage shunt barrel 1, and the wine flows out from the first-stage shunt pipe 3; when the concentration of the wine is less than 50 degrees and greater than 30 degrees, the first alcohol meter 6 floats upwards, the bottom of the first-stage flow distribution barrel 1 is opened, the wine enters the second-stage flow distribution barrel 2, and the bottom of the second-stage flow distribution barrel 2 is still in a closed state because the current concentration of the wine is greater than the maximum range of the second alcohol meter 7, and the wine flows out from the third-stage flow distribution pipe 5 for collection; when the concentration of the wine is less than 30 degrees, the second alcohol meter 7 floats upwards, the bottom of the secondary flow distribution barrel 2 is opened, the wine below 30 degrees flows out of the secondary flow distribution pipe 4 to be collected, and the concentration of the wine can be automatically divided into three gradients to be collected in the step collection mode, so that the collection efficiency is greatly improved.
Further to ensure that the first and second alcohol gauges 6, 7 seal the wine outlet better, the collecting device according to the invention further comprises a gasket for improving the tightness. The gaskets are arranged at the connection parts of the primary flow distribution barrel 1 and the secondary flow distribution barrel 2 and the connection parts of the secondary flow distribution barrel 2 and the secondary flow distribution barrel 4 and are respectively contacted with the first alcohol meter 6 and the second alcohol meter 7. Preferably, the silica gel pad has certain tension, flexibility, excellent insulativity, pressure resistance, high temperature resistance, low temperature resistance, stable chemical property, environmental protection, safety and no peculiar smell, and the food-grade silica gel pad has no toxicity, smell and water and any solvent, so the pad is set as the silica gel pad.
As a preferable scheme of the invention, the two-stage flow dividing barrel 2 can also adopt an asymmetric U-shaped structural design, and the action and effect of the two-stage flow dividing barrel are similar to those of the L-shaped structural design.
As a preferred scheme of the invention, in order to conveniently observe the floating and sinking states of the first alcohol meter 6 and the second alcohol meter 7 in the whole diversion process, the primary diversion barrel 1 and the secondary diversion barrel 2 are made of transparent or semitransparent materials. Preferably, in order to improve durability and ease of the primary and secondary diverting barrels 1 and 2, the primary and secondary diverting barrels 1 and 2 are made of glass, acryl or stainless steel materials.
Furthermore, in order to avoid that the alcohol meter is flushed away by the alcohol liquid instead of being opened by the alcohol concentration, the collecting device of the invention further comprises an umbrella-shaped baffle 8 for uniformly and slowly flowing the alcohol liquid into the primary flow dividing barrel 1. The umbrella-shaped baffle 8 is fixedly arranged in the primary flow distribution barrel 1 and is positioned above the first alcohol meter 6.
Furthermore, in order to prevent the alcohol meter from being flushed away by the wine rather than being automatically opened when the alcohol concentration is reached, the collecting device further comprises a baffle plate 9 for slowing down the impact force of the wine. The baffle 9 is fixedly arranged at the bottom of the secondary diverting barrel 2 and is positioned at one side of the second alcohol meter 7.
The working process and principle of the invention are as follows: when in operation, the raw liquid valve is firstly opened, so that raw liquid continuously flows into the first-level flow dividing barrel 1, and the concentration of the newly-flowing wine is the highest, while the concentration of the wine tail is the lowest; therefore, in the primary flow dividing section, the concentration of the wine is larger than the maximum range of the first alcohol meter 6, the first alcohol meter 6 seals the bottom of the primary flow dividing barrel 1, and all the wine in the primary section flows into the high-concentration wine collecting barrel through the primary flow dividing pipe 3; in the middle flow dividing section, as the concentration of the wine gradually decreases, when the concentration of the wine is lower than the maximum range of the first alcohol meter 6, the first alcohol meter 6 floats upwards, the bottom of the first-stage flow dividing barrel 1 is opened, the wine flows into the second-stage flow dividing barrel 2 from the first-stage flow dividing barrel 1, and as the concentration of the wine at the moment is higher than the maximum range of the second alcohol meter 7, the bottom of the second-stage flow dividing barrel 2 is not opened, and the wine is still in a closed state, and the wine with the current concentration flows into the medium-concentration wine collecting barrel through the third-stage flow dividing pipe 5; and in the back section of the split flow, when the alcohol concentration is lower than the maximum range of the second alcohol meter 7, the second alcohol meter 7 floats upwards, the bottom of the second-stage split flow barrel 2 is opened, the wine with the current concentration flows into the low-concentration wine collecting barrel through the second-stage split flow pipe 4, and finally the automatic collection of the wine with the three concentrations is finished through the alcohol gradient principle, the whole process does not need manual intervention, the gradient automatic collection of the wine is realized, the collection efficiency is greatly improved, and the labor intensity of workers is lightened. The invention also has the advantages of simple structure, convenient operation and easy implementation.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (7)

1. The automatic alcohol gradient collecting device is characterized by comprising a first-stage flow dividing barrel for separating wine with higher alcohol content, a second-stage flow dividing barrel for separating wine with lower alcohol content, a first-stage flow dividing pipe, a second-stage flow dividing pipe, a third-stage flow dividing pipe, a first alcohol meter and a second alcohol meter;
the secondary flow distribution barrel adopts an L-shaped structural design, and one end with a lower height is provided with an upward opening and is fixedly connected with the bottom of the primary flow distribution barrel through threads, so that wine flows from the primary flow distribution barrel to the secondary flow distribution barrel; an inlet for introducing stock solution is formed in the top of the primary flow dividing barrel; one end of the primary shunt tube is arranged on the side wall of the primary shunt barrel and is communicated with the primary shunt barrel, and the other end of the primary shunt tube extends into the high-alcohol wine collecting barrel; one end of the secondary flow dividing pipe is arranged at the bottom of the secondary flow dividing barrel and is communicated with the secondary flow dividing barrel, and the other end of the secondary flow dividing pipe extends into the low-alcohol wine collecting barrel; one end of the third-stage shunt tube is arranged on the side wall of the second-stage shunt barrel and is communicated with the second-stage shunt barrel, and the other end of the third-stage shunt tube extends into the medium-alcohol liquor collecting barrel; the first alcohol meter is arranged at the bottom of the first-stage flow distribution barrel and is positioned at the joint of the first-stage flow distribution barrel and the second-stage flow distribution barrel; the second alcohol meter is arranged at the bottom of the secondary flow distribution barrel and is positioned at the joint of the secondary flow distribution barrel and the secondary flow distribution pipe;
the maximum range height of the first alcohol meter is higher than the connection port of the primary shunt pipe and the primary shunt barrel; the maximum measuring range of the second alcohol meter is smaller than that of the first alcohol meter, and the height of the maximum measuring range of the second alcohol meter is higher than that of a connecting port of the secondary flow dividing barrel and the tertiary flow dividing pipe;
the range of the first alcohol meter is set to be 0-50 degrees, and the range of the two sides of the second alcohol meter is set to be 0-30 degrees.
The collecting device further comprises a gasket for improving the tightness; the gasket is arranged at the connection parts of the primary flow distribution barrel and the secondary flow distribution barrel and the connection parts of the secondary flow distribution barrel and the secondary flow distribution pipe and is respectively contacted with the first alcohol meter and the second alcohol meter.
2. The automatic alcohol gradient collecting device according to claim 1, wherein the gasket is a silica gel gasket.
3. The automatic alcohol gradient collecting device according to claim 1, wherein the secondary diverting barrel is designed in an asymmetric U-shaped structure.
4. The automatic alcohol gradient collecting device according to claim 1, wherein the primary and secondary flow distribution barrels are made of transparent or semitransparent materials.
5. The automatic alcohol gradient collecting device according to claim 1, wherein the primary and secondary flow distribution barrels are made of glass, acryl or stainless steel materials.
6. The automatic alcohol gradient collecting device according to claim 1, further comprising an umbrella-shaped baffle plate for uniformly and slowly flowing the wine into the primary flow dividing barrel; the umbrella-shaped baffle is fixedly arranged in the first-level flow distribution barrel and is positioned above the first alcohol meter.
7. The automatic alcohol gradient collecting device according to claim 1, further comprising a baffle for reducing the impact force of the wine; the baffle is fixedly arranged at the bottom of the secondary flow distribution barrel and is positioned at one side of the second alcohol meter.
CN201810534617.XA 2018-05-29 2018-05-29 Alcohol gradient automatic collection device Active CN108465270B (en)

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