CN201867322U - Liquid material sampling valve for non-leakage analysis under sealed state - Google Patents

Liquid material sampling valve for non-leakage analysis under sealed state Download PDF

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CN201867322U
CN201867322U CN2010205606458U CN201020560645U CN201867322U CN 201867322 U CN201867322 U CN 201867322U CN 2010205606458 U CN2010205606458 U CN 2010205606458U CN 201020560645 U CN201020560645 U CN 201020560645U CN 201867322 U CN201867322 U CN 201867322U
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valve body
valve
liquid material
sample
air
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CN2010205606458U
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崔坤华
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Abstract

The utility model relates to a liquid material sampling valve for non-leakage analysis under a sealed state. The liquid material sampling valve comprises a sampling bottle (1), a sampling valve body (2), a valve rod (3), a filler (4), a filler gland (5), a bracket (6), a valve rod nut (7) and a hand wheel (8). The liquid material sampling valve is characterized in that a through hole is formed in the middle of the sampling valve body (2), the sampling bottle (1) is connected at the lower end of the through hole, the filler arranged in the upper end of the through hole is sealed by the filler gland (5), the bracket (6) and the valve rod nut (7) are connected at the upper end of the through hole, and the valve rod (3) and the hand wheel (8) are connected and penetrate the valve rod nut (7) to be connected with the through hole of the sampling valve body (2). The utility model has the advantages that the liquid material sampling valve for non-leakage analysis under the sealed state has a simple structure, is convenient to operate, has a attractive and standard appearance, reduces labor intensity, has low manufacture cost, solves material discharging, protects staff from being in direct contact with industrial chemicals, avoids environmental pollution, reduces energy consumption, and saves production cost of an enterprise.

Description

Air-tight state is no leakage analyzing liquid material sample cock down
Technical field
The utility model relates to a kind of sample cock, specifically, relate to no leakage analyzing liquid material sample cock under a kind of air-tight state.
Background technology
At present, in domestic petroleum, chemical industry, the medicine production,, all can set up the analysis and Control of production run, utilize the quality analysis of process product, determine the adjustment of technological parameter in order to guarantee the quality of the product that it is produced.Its mode mainly is exactly that employing taking-up chemical material in process pipe carries out various analyses, draws analysis result.
On the pipeline of Flow of Goods and Materials.Weld an arm, a valve is installed.During sampling, for guaranteeing instantaneity, the accuracy of the material sample of getting, opening valve earlier, arm cecum partial material is drained a part, generally speaking, all is to enter trench.When the material of discharging is abundant, at this time just to use sampling jar and receive the material that flows out, obtained material could be represented the material of this moment producing, and resultant like this analysis result could be represented the real quality of production product this moment!
There are two shortcomings in such sampling means: 1, because operating personnel's gimmick is inconsistent, the material of getting is not necessarily just represented instantaneous sample; 2, the discharge material before the sampling could be collected, and directly enters the trench foul water system, not only increases the material waste, and has caused pollution to environment!
With domestic organochlorosilane monomer production industry is the example explanation: in one 60,000 tons/year organochlorosilane monomer factory, and also can supporting one 40,000 tons/year ion film caustic soda process units.Because the organochlorosilane material very easily reacts with water, just leak cruelly in air at last, also can generate HCL gas with the water reaction.Thereby the problem of analytical sampling just seems particularly outstanding, nearly more than 100 of product material sampling spots on the various pipelines of this kind manufacturing enterprise on-site, wherein relate to soda acid discharging or just reach about 80 with material that water can react, it is per ton that the highest material price can reach 2.5 ten thousand yuan of unit prices! The characteristics of on-site sampling are exactly on-the-spot to need discharging on the spot, are up-to-date style so that get suitable, good reference as process control!
Respectively press the normal two hours each approximately 0.25Kg of sampling every day, be about 120Kg altogether, 1 year by just calculating in 330 days nearly surplus in the of 40 ton.From considering economically: a lot of production unit costs are all very high, price all 20,000 yuan per ton more than, total value is estimated as 500,000 yuan; Angle from environmental protection: also pollute and corrode (all being strong acid, alkali a lot), increased the weight of the load of wastewater treatment as the concentrated sulphuric acid to device! Consider from angle itself that analyze: contact because monomer very easily divides with water in air, produce reaction, leak cruelly during sampling in air, bring influence can for the accuracy of analyzing, the result is not accurate enough.
In recent years, domestic a lot of chemical enterprises, particularly organosilicon industry were in order to protect environment; introduced external airtight sample valve, effect is fine, but structure is very complicated; and environment for use had higher requirement, cost is very high, has increased the production cost of enterprise.
Summary of the invention
The purpose of this utility model is to overcome above weak point, a kind of sample cock that can not have the analysis of leakage taking-up chemical process with liquid material under air-tight state is provided, sample cock comprises valve body, valve switch, rotational structure between switch and the seal bar, the material sampling jar, the syndeton of sampling jar and valve discharge port, simple in structure, simple installation is quick, very easy to use, and solved the direct discharging of chemical material in the process of sampling conscientiously, environmental pollution and personal security that volatilization causes can widespread uses in chemical industry.
The purpose of this utility model is realized by following technical scheme, has developed no leakage analyzing liquid material sample cock under a kind of air-tight state.This sample cock is by sampling jar 1, sample valve valve body 2, valve rod 3, filler 4, gland 5, support 6, stem nut 7, handwheel 8 is formed, it is characterized in that in the middle of the sample valve valve body 2 through hole being set, connect sampling jar 1 in the through hole lower end, in the through hole upper end, filler 4 is set by gland 5 cappings, support 6 is connected with stem nut 7 and is arranged on through hole upper end, and valve rod 3 is connected with handwheel 8 and passes stem nut 7 and be connected with the through hole of sample valve valve body 2.
Described sampling jar 1 adopts screw thread to be connected with the valve body coupling, but bottle rectangle or circle are provided with a vent port on bottle, and the bottle material adopts the plastic production of transparent and media-resistant temperature and corrosion.
The structure of described sample valve valve body 2: the bottom is provided with a flange hickey and is connected with sampling jar 1, opens one in the bottom of sample valve valve body 2
Figure DEST_PATH_GSB00000478251500021
The taper sample tap of millimeter, flange arrangement is adopted at sample valve valve body 2 two ends, and the middle and upper part of valve body is provided with stuffing box, and the valve body material adopts 316L to make.
Described valve rod 3 bottoms are designed to taper and wrapped in teflon and sample valve valve body 2 and coincide, and substructure is cylindrical, and top is screw structure, and handwheel is installed in the upper end, and its material adopts 2Cr13 to make.
Described filler 4 adopts flexible graphite stuffing or tetrafluoro packing to make.
Described gland 5 structures are made screw structural.
Described support 6 its structure bottom and valve body welding, top is that helicitic texture matches with nut, offers symmetrical window in mid-stent.
Described stem nut 7 and support equipped, helicitic texture, its material is a copper alloy made.
Described handwheel 8 structures are circular, and material is that stainless steel is made.
The utility model has the advantages that: simple in structure, easy to operate, specious standard reduces labour intensity; low cost of manufacture has solved the material discharging, and the protection employee avoids directly contacting industrial chemicals; the situation of contaminated environment has reduced consumption, has saved the production cost of enterprise.
Description of drawings
Fig. 1 is the utility model structural representation;
Specific embodiment
Develop no leakage analyzing liquid material sample cock under a kind of air-tight state referring to Fig. 1 the utility model, taked following steps:
This sample cock is by sampling jar 1, sample valve valve body 2, valve rod 3, filler 4, gland 5, support 6, stem nut 7, handwheel 8 is formed, it is characterized in that in the middle of the sample valve valve body 2 through hole being set, connect sampling jar 1 in the through hole lower end, in the through hole upper end, filler 4 is set by gland 5 cappings, support 6 is connected with stem nut 7 and is arranged on through hole upper end, and valve rod 3 is connected with handwheel 8 and passes stem nut 7 and be connected with the through hole of sample valve valve body 2.
Described sampling jar 1 adopts screw thread to be connected with the valve body coupling, but bottle rectangle or circle are provided with a vent port on bottle, and the bottle material adopts the plastic production of transparent and media-resistant temperature and corrosion.
The structure of described sample valve valve body 2: the bottom is provided with a flange hickey and is connected with sampling jar 1, opens one in the bottom of sample valve valve body 2
Figure DEST_PATH_GSB00000478251500041
The taper sample tap of millimeter, flange arrangement is adopted at sample valve valve body 2 two ends, and the middle and upper part of valve body is provided with stuffing box, and the valve body material adopts 316L to make.
Described valve rod 3 bottoms are designed to taper and wrapped in teflon and sample valve valve body 2 and coincide, and substructure is cylindrical, and top is screw structure, and handwheel is installed in the upper end, and its material adopts 2Cr13 to make.
Described filler 4 adopts flexible graphite stuffing or tetrafluoro packing to make.
Described gland 5 structures are made screw structural.
Described support 6 its structure bottom and valve body welding, top is that helicitic texture matches with nut, offers symmetrical window in mid-stent.
Described stem nut 7 and support equipped, helicitic texture, its material is a copper alloy made.
Described handwheel 8 structures are circular, and material is that stainless steel is made.
The utility model is when sampling: earlier sampling jar 1 is connected with valve body 2, slowly rotates handwheel then, valve rod slowly rises, at this moment, medium injects sampling jar under pressure, notice that the liquid in the sampling jar changes, when liquid level rise to bottle 50% the time, begin to close the sampling valve port, as long as rotate the top handwheel, valve rod descends naturally, when the valve rod end touches valve body, just can take off sampling jar, so just finished the sampling task.
In addition, the utility model and not meaning that by synoptic diagram and instructions limits to, and can change to some extent under the prerequisite that does not break away from design aim and principle thereof.

Claims (9)

1. air-tight state descends no leakage analyzing liquid material sample cock, by sampling jar (1), sample valve valve body (2), valve rod (3), filler (4), gland (5), support (6), stem nut (7), handwheel (8) is formed, and it is characterized in that in the middle of the sample valve valve body (2) through hole being set, connect sampling jar (1) in the through hole lower end, filler (4) is set by gland (5) capping in through hole upper end, support (6) is connected with stem nut (7) and is arranged on the through hole, and valve rod (3) is connected with handwheel (8) and passes stem nut (7) and be connected with the through hole of sample valve valve body (2).
2. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, described sampling jar (1) adopts screw thread to be connected with the valve body coupling, but bottle rectangle or circle, a vent port is set on bottle, and the bottle material adopts the plastic production of transparent and media-resistant temperature and corrosion.
3. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, the structure of described sample valve valve body (2): the bottom is provided with a flange hickey and is connected with sampling jar (1), opens one in the bottom of sample valve valve body (2) The taper sample tap of millimeter, flange arrangement is adopted at sample valve valve body (2) two ends, and the middle and upper part of valve body is provided with stuffing box, and the valve body material adopts 316L to make.
4. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, described valve rod (3) bottom is designed to taper and wrapped in teflon and sample valve valve body (2) and coincide, substructure is cylindrical, top is screw structure, handwheel is installed in the upper end, and its material adopts 2Cr13 to make.
5. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, described filler (4) adopts flexible graphite stuffing or tetrafluoro packing to make.
6. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that described gland (5) structure is made screw structural.
7. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, and its structure bottom of described support (6) and valve body welding, top is that helicitic texture matches with nut, offers symmetrical window in mid-stent.
8. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, and described stem nut (7) and support equipped, helicitic texture, its material is a copper alloy made.
9. air-tight state according to claim 1 is no leakage analyzing liquid material sample cock down, it is characterized in that, described handwheel (8) structure is circular, and material is that stainless steel is made.
CN2010205606458U 2010-09-28 2010-09-28 Liquid material sampling valve for non-leakage analysis under sealed state Expired - Fee Related CN201867322U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798551A (en) * 2011-05-27 2012-11-28 崔坤华 Closed quantitative sampling valve and manufacturing method thereof
CN104677688A (en) * 2015-03-19 2015-06-03 山东钢铁股份有限公司 Low-temperature crystalline material online-sampling device
CN106090247A (en) * 2016-06-28 2016-11-09 广东榕泰实业股份有限公司 A kind of phthalic anhydride gas sampling device
CN107462444A (en) * 2017-08-04 2017-12-12 九江天赐高新材料有限公司 Duct type material sampler
CN109723978A (en) * 2019-01-10 2019-05-07 东华大学 Pipeline anti-leak measuring device
CN110985700A (en) * 2019-12-09 2020-04-10 河南陶恩机械有限公司 Sampling valve for sampling chemical pipeline medium
CN114484067A (en) * 2022-01-20 2022-05-13 良工阀门集团有限公司 Sampling valve

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798551A (en) * 2011-05-27 2012-11-28 崔坤华 Closed quantitative sampling valve and manufacturing method thereof
CN104677688A (en) * 2015-03-19 2015-06-03 山东钢铁股份有限公司 Low-temperature crystalline material online-sampling device
CN106090247A (en) * 2016-06-28 2016-11-09 广东榕泰实业股份有限公司 A kind of phthalic anhydride gas sampling device
CN107462444A (en) * 2017-08-04 2017-12-12 九江天赐高新材料有限公司 Duct type material sampler
CN109723978A (en) * 2019-01-10 2019-05-07 东华大学 Pipeline anti-leak measuring device
CN109723978B (en) * 2019-01-10 2021-01-22 东华大学 Pipeline leakage-proof measuring device
CN110985700A (en) * 2019-12-09 2020-04-10 河南陶恩机械有限公司 Sampling valve for sampling chemical pipeline medium
CN114484067A (en) * 2022-01-20 2022-05-13 良工阀门集团有限公司 Sampling valve
CN114484067B (en) * 2022-01-20 2024-06-04 良固阀门集团股份有限公司 Sampling valve

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Granted publication date: 20110615

Termination date: 20130928