CN108458844A - A kind of intelligence bellows air-tightness batch detecting device and detection method - Google Patents

A kind of intelligence bellows air-tightness batch detecting device and detection method Download PDF

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Publication number
CN108458844A
CN108458844A CN201810690864.9A CN201810690864A CN108458844A CN 108458844 A CN108458844 A CN 108458844A CN 201810690864 A CN201810690864 A CN 201810690864A CN 108458844 A CN108458844 A CN 108458844A
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Prior art keywords
air
bellows
tightness
detection
detection station
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CN201810690864.9A
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CN108458844B (en
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汪贤文
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WUHU TAIHE PIPE INDUSTRY Co Ltd
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WUHU TAIHE PIPE INDUSTRY Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2807Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
    • G01M3/2815Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

The invention discloses a kind of intelligent bellows air-tightness batch detecting devices, it is related to bellows air tightness detection equipment technical field, including odd number detection station, the both ends of detection station are respectively equipped with jointing, one end of detection station is connected by connecting tube one with the outlet of air pump, the other end of detection station is connected by connecting tube two with the entrance of pressure measuring mechanism, and the both ends of detection station are separately connected to form parallel-connection structure, further includes control system and alert mechanism.The series connection of multiple detection stations can be integrated by the present invention as needed, then it connects with air pump and pressure measuring mechanism, so as to be detected simultaneously to multiple bellowss, if unqualified, then become three parts in parallel, underproof part is being repeated detection process by the air-tightness for detecting three parts respectively after the same method.The invention also discloses a kind of detection methods of intelligent bellows air-tightness batch detecting device.

Description

A kind of intelligence bellows air-tightness batch detecting device and detection method
Technical field
The present invention relates to bellows air tightness detection equipment technical field, specifically a kind of intelligent bellows is airtight Property batch detecting device and detection method.
Background technology
Corrugated stainless steel tubing is installed on as a kind of flexible pressure-resistant pipe fitting in liquid conveying system, to compensate pipeline or machine The effects that mutual displacement of device, equipment connecting pin absorbs vibrational energy, can play vibration damping, noise reduction has flexible, quality The multinomial feature such as gently, corrosion-resistant, antifatigue, high-low temperature resistant.But the use of existing bellows will generally form both ends and be welded with method Blue modular construction, gas or liquid medium of the ripple tube cavity filled with certain pressure when use, such as combustion gas inflammable gas, because This, it is necessary to assure its leakproofness, it is ensured that its security performance.
The existing bellows method of inspection is generally detected by hydraulic pressure, and detection means is close for that will detect bellows both ends to be measured Envelope, is positioned in water after pressurization, according to there is bubble-free, to judge whether tube body leaks;
The detection means major defect mainly has the following
1) bubble-free needs artificial judgement, so there is the case where erroneous judgement, misjudgement;
2) water itself has stainless steel certain corrosiveness, influences product quality;
3) when detecting, product sealing needs manual operation, and needs double cooperation, is manually respectively screwed into seal plug Both ends pipe fitting, daily 8 hours, amount of inspection about 500 or so needed to use 0.5 cubic metre of water daily, and working efficiency is low, Improve testing cost;
4) it after product testing, needs to dry, drying acc power is 10KW, needs continuous baking 3 hours, daily power consumption daily 30KWH increases production cost, reduces production efficiency.
Through retrieval, Chinese utility model patent:CN201120509395.X discloses a kind of effective gas tightness inspection of ripple Device, including air leakage detector are surveyed, it further includes the detection core bar being arranged in bellows to be measured and is arranged in wave to be measured Line pipe both ends, and the detection fixture of corrugated tube end to be measured is sealed, detection fixture is equipped with the sealing for pressing closer corrugated tube end to be measured Plugging, sealing plugging are connected by tracheae with air leakage detector.Utility model carries out air pressure detection using gas is filled with The leakproofness of bellows, machine judgement is more reasonable, avoids causing leaker to be judged by accident because of human factor;Meanwhile avoid tube body with Water contacts, and improves product appearance quality, has saved water consumption;Every bellows is detected as single detection, pneumostop substitution Manual seal, greatly reduces labor intensity, and production efficiency improves 50% or more, eliminates baking operation, energy is greatly saved Source.
But it still has more serious disadvantage, such as operating procedure is still cumbersome, needs first to insert detection core bar Enter into bellows to be detected, the both ends of bellows to be detected are then passed through into jointing and assembly detection apparatus respectively Connection, the bellows for needing dismounting to detect after detection, then repeats the above process.In this detection mode, once It is merely able to detection one, detection efficiency is low, still to be improved.
Invention content
According to the above-mentioned deficiencies of the prior art, the present invention proposes a kind of intelligent bellows air-tightness batch detecting device And detection method, it is dedicated to solving one of the technical problem in aforementioned background art.
The present invention solves its technical problem using following technical scheme to realize:
A kind of intelligence bellows air-tightness batch detecting device, including odd number detection station, the both ends of detection station It is respectively equipped with jointing, one end of detection station is connected with the outlet of air pump by connecting tube one, is installed in connecting tube one There are solenoid valve one, the other end of detection station to be connected with the entrance of pressure measuring mechanism by connecting tube two, installed in connecting tube two There are solenoid valve two, the both ends of detection station to be connected to form parallel-connection structure by connecting tube three respectively, be equipped in connecting tube three Solenoid valve three, further includes control system and alert mechanism, alert mechanism, air pump, solenoid valve one, solenoid valve two, solenoid valve three, with Pressure measuring mechanism is electrically connected with control system respectively.
As the further improvement of the present invention, the pressure measuring mechanism includes the tube body made of transparent material, tube body One end closing, the other end is equipped with jointing, is equipped with the circular bulkheads that can be moved axially along tube body in tube body, circular bulkheads with Tube cavity is divided into two independent chambers, resetting spring, pipe is equipped in tube body by the central axis of tube body, circular bulkheads The first spring connecting point and second spring tie point, the both ends difference of resetting spring are respectively equipped on the madial wall of body and on partition board It is fixed on the first spring connecting point and second spring tie point, the both sides of the outside of tube body are corresponding to be equipped with signal transmitter Structure and signal receiving structure, signal receiving structure send with signal-sending mechanism and are electrically connected respectively with control system.
As the further improvement of the present invention, the end of the circular bulkheads is fixed with ring-shaped rubber pad.
As the further improvement of the present invention, the alert mechanism is LED light group, in LED light group the quantity of LED light with The quantity of detection station is equal and corresponds.
As the further improvement of the present invention, relief valve is installed on the pressure measuring mechanism.
A kind of detection method of intelligence bellows air-tightness batch detecting device, includes the following steps
Step 1: the bellows series connection in detection station is integrated, and its both ends is respectively connected to air pump and pressure measuring machine Structure;
Step 2: by air-pump inflating, make to reach preset pressure in the bellows in detection station;
Step 3: after preset time, judge whether air pressure change is qualified,
If S1, air pressure are qualified, the bellows in detection station all meets air-tightness requirement, and detection terminates;
If S2, air pressure are unqualified, detection station is divided into three independent parts, detection station in each part Quantity be odd number, the series connection of bellows in each part is integrated, and both ends are respectively connected to air pump and pressure measuring mechanism, make The air pressure change for detecting the bellows in each part respectively with same detection method finds out the underproof part of air pressure, so The part is divided into three smaller subelements again afterwards, and is detected using same method, until find out it is all not Meet the bellows of air-tightness requirement.
As the further improvement of the present invention, judge that whether qualified air pressure change method be specific in the step 3 For, partition board both sides by the compound action of air pressure and resetting spring, after the completion of air-pump inflating, partition board is located at certain in tube body One position, if in preset time, no blocking signal transmitting mechanism passes to the signal of signal receiving structure to partition board always, then Illustrating that the pressure change of partition board both sides is in allowable range, i.e., air pressure change is qualified, and bellows meets air-tightness requirement, if In preset time, blocking signal transmitting mechanism passes to the signal of signal receiving structure to partition board always, then illustrates partition board both sides Pressure change is more than allowable range, i.e. air pressure change is unqualified, and bellows is unsatisfactory for air-tightness requirement.
The beneficial effects of the invention are as follows:
It, can be as needed by multiple detection stations by the adjustment of the break-make to solenoid valve one, two and three in the present invention Series connection is integrated, and is then connected with air pump and pressure measuring mechanism, so as to be detected simultaneously to multiple bellowss, if do not conformed to Lattice then adjust the break-make of solenoid valve one, two and three again, it is made to become three parts in parallel, detect the gas of three parts respectively Underproof part is being divided into three smaller subelements, is repeating detection process by close property after the same method, until will All bellowss that air-tightness is wanted that are unsatisfactory for all are found out.The present invention can realize the batch detection of bellows, and method is simple, Clear principle, detection efficiency are high.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the front view of present embodiment;
Fig. 2 is the fragmentary detail view of the pressure measuring mechanism of present embodiment;
Fig. 3 is the detection figure one of present embodiment;
Fig. 4 is the detection figure two of present embodiment;
Fig. 5 is the detection figure three of present embodiment.
In figure:1- detection stations, 2- connecting tubes one, 3- connecting tubes three, 4- air pumps, 5- connecting tubes two, 6- relief valves, 7- are surveyed Press mechanism, 71- tube bodies, 72- partition boards, 73- resetting springs, 74- signal-sending mechanisms, 75- signal receiving structures.
Specific implementation mode
Below by the description to embodiment, the shape of for example involved each component of specific implementation mode of the invention, structure It makes, the mutual alignment between each section and connection relation, the effect of each section and operation principle, manufacturing process and the side of operating with Method etc., is described in further detail, completeer to help those skilled in the art to have the inventive concept of the present invention, technical solution Whole, accurate and deep understanding.
As shown in Figures 1 to 5, a kind of intelligent bellows air-tightness batch detecting device, including multiple detection stations 1, It is arranged in parallel between multiple detection stations 1, the quantity of detection station 1 is odd number, and the both ends of detection station 1 are respectively equipped with connection and connect Head, jointing are used to connect the both ends of bellows to be detected, and one end of detection station 1 passes through connecting tube 1 and air pump 4 Outlet is connected, and the air pump 4 is to take out to fill dual-purpose air pump 4, is equipped with solenoid valve one in connecting tube 1, detection station 1 it is another End is connected by connecting tube 25 with the entrance of pressure measuring mechanism 7, is equipped with solenoid valve two in connecting tube 25, on pressure measuring mechanism 7 Relief valve 6 is installed, the both ends of multiple detection stations 1 are connected to form parallel-connection structure by connecting tube 33 respectively, connecting tube three Solenoid valve 3 is installed on 3.
Pressure measuring mechanism 7 includes the tube body 71 made of transparent material, and one end closing of tube body 71, the other end, which is equipped with, to be connected Connector, jointing with the end of connecting tube 25 for being connected.Specifically, the materials such as quartz, acrylic may be used in tube body 71 Matter makes.The circular bulkheads 72 that can be moved axially along tube body 71, the center line of circular bulkheads 72 and tube body 71 are equipped in tube body 71 Vertically, 71 inner cavity of tube body is divided into two independent chambers by circular bulkheads 72, in order to increase the air-tightness of circular bulkheads 72, is prevented Only there are airflows, the end of circular bulkheads 72 to be fixed with ring-shaped rubber pad between two chambers.It is equipped with and resets in tube body 71 Spring 73 is respectively equipped with the first spring connecting point and second spring tie point on the madial wall of tube body 71 and on partition board 72, resets The both ends of spring 73 are separately fixed on the first spring connecting point and second spring tie point.The both sides of the outside of tube body 71 are opposite That answers is equipped with signal-sending mechanism 74 and signal receiving structure 75, and signal receiving structure 75 is for receiving the hair of signal-sending mechanism 74 The signal sent.
The intelligence bellows air-tightness batch detecting device further includes control system and alert mechanism, alert mechanism, gas Pump 4, solenoid valve one, solenoid valve two, solenoid valve three, signal-sending mechanism 74 and signal receiving structure 75 are electric with control system respectively Property connection.Specific alert mechanism can be LED light group, and the quantity of LED light is equal with the quantity of detection station 1 in LED light group And correspond, in detection process, LED light is bright, and the air-tightness for representing the bellows in the detection station 1 is unsatisfactory for requiring.
The present invention operation principle be:The quantity of detection station 1 is N, and N is odd number, and bellows to be detected is installed into N In a detection station 1, the both ends of bellows are connected with the jointing at installation station both ends, then start control system, control System control solenoid valve one, solenoid valve two and solenoid valve three processed open or close, and the bellows in N number of detection station 1 is made to connect Connection (for ease of understanding and describes, the N in figure is equal to 9, then by idle connecting tube one, two and in Fig. 3 as shown in Figure 3 Three leave out), and first bellows is connected to air pump 4 by connecting tube 1, the last one bellows is connected by connecting tube 25 It is connected to pressure measuring mechanism 7, then control system control air pump 4 is inflated into bellows to be detected, when air pressure reaches preset value (i.e. relief valve 6 starts pressure release), air pump 4 is stopped, and at this time under the compound action of air pressure and resetting spring 73, partition board 72 is quiet The only a certain position in tube body 71, the horizontal distance between partition board 72 and signal-sending mechanism 74 is △ x at this time, then pre- If in the time, if the displacement distance s < △ x of partition board 72, what signal receiving structure 75 can continue in the period receives The signal that signal-sending mechanism 74 is sent, then illustrate that the air-tightness of the bellows in detection station 1 meets the requirements.If pre- If in the time, the dynamic distance s > △ x of partition board 72, due to the obstruction of partition board 72, make signal receiving structure 75 then as s=△ x The signal of the transmission of signal-sending mechanism 74 can not be received, control system then judges that the bellows in N number of detection station 1 is at least deposited Air-tightness requirement is unsatisfactory at one.Then the inverse operating of control system control air pump 4, the compressed gas in bellows is extracted out, Then control solenoid valve one, solenoid valve two and solenoid valve three open or close, make N number of detection station 1 be divided into three mutually solely Vertical part, the series connection of detection station 1 in each part is integrated, and its quantity is respectively N1, N2 and N3, and N1, N2 and N3 are equal For odd number, (for ease of understanding, N1, N2 and N3 in Fig. 4 are respectively equal to 5,1 and 3), and the first of each part as shown in Figure 4 A bellows is connected to air pump 4 by connecting tube 1, the last one bellows is connected to pressure measuring mechanism 7 by connecting tube 25, Then the solenoid valve one and solenoid valve two of control system control two of which part, then repeats above-mentioned detection process, to the portion The bellows divided in detection station 1 carries out air-leakage test, if testing result meets air-tightness requirement, illustrates the part Bellows is qualified, then tests the bellows of other two part respectively again.If testing result is unsatisfactory for air-tightness requirement, Then the part is divided into three smaller subelements by control system again again, and n1, n2 and n3, n1, n2 and n3 are odd number, is such as schemed Shown in 5, then repeat the above steps, then underproof subelement divided again, until subelement in only there are one All bellowss for being unsatisfactory for air-tightness requirement can be found out when detection station, will finally be unsatisfactory for the bellows of air-tightness requirement Staff is fed back to by alert mechanism.
It, can be as needed by multiple detection stations 1 by the adjustment of the break-make to solenoid valve one, two and three in the present invention Series connection is integrated, and is then connected with air pump 4 and pressure measuring mechanism 7, so as to be detected simultaneously to multiple bellowss, if not Qualification then adjusts the break-make of solenoid valve one, two and three again, it is made to become three parts in parallel, detects three parts respectively Underproof part is being divided into three smaller subelements, is repeating detection process by air-tightness after the same method, until All bellowss that air-tightness is wanted that is unsatisfactory for all are found out.The present invention can realize the batch detection of bellows, method letter It is single, clear principle, detection efficiency height.
The present invention is exemplarily described above, it is clear that present invention specific implementation is not subject to the restrictions described above, As long as using the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress, or not improved this is sent out Bright design and technical solution directly applies to other occasions, within protection scope of the present invention.The protection of the present invention Range should be determined by the scope of protection defined in the claims.

Claims (7)

1. a kind of intelligence bellows air-tightness batch detecting device, it is characterised in that:Including odd number detection station, work is detected The both ends of position are respectively equipped with jointing, and one end of detection station is connected by connecting tube one with the outlet of air pump, connecting tube Solenoid valve 1 is installed, the other end of detection station is connected by connecting tube two with the entrance of pressure measuring mechanism, connecting tube on one Solenoid valve 2 is installed, the both ends of detection station are connected to form parallel-connection structure by connecting tube three respectively, connecting tube three on two On solenoid valve three is installed, further include control system and alert mechanism, alert mechanism, air pump, solenoid valve one, solenoid valve two, electricity Magnet valve three is electrically connected with control system respectively with pressure measuring mechanism.
2. intelligence bellows air-tightness batch detecting device according to claim 1, it is characterised in that:The pressure measuring machine Structure includes the tube body made of transparent material, and one end closing of tube body, for the other end equipped with jointing, interior be equipped with of tube body can edge Tube cavity is divided into two by the circular bulkheads of tube body axial movement, the central axis of circular bulkheads and tube body, circular bulkheads A independent chamber, is equipped with resetting spring in tube body, and the first spring connecting point is respectively equipped on the madial wall of tube body and on partition board It is separately fixed on the first spring connecting point and second spring tie point, manages with the both ends of second spring tie point, resetting spring The both sides of the outside of body are corresponding to be equipped with signal-sending mechanism and signal receiving structure, signal receiving structure and signal transmitter Structure is sent to be electrically connected with control system respectively.
3. intelligence bellows air-tightness batch detecting device according to claim 2, it is characterised in that:It is described it is round every The end of plate is fixed with ring-shaped rubber pad.
4. intelligence bellows air-tightness batch detecting device according to claim 1, it is characterised in that:The alarm Structure is LED light group, and the quantity of LED light is equal with the quantity of detection station in LED light group and corresponds.
5. intelligence bellows air-tightness batch detecting device according to claim 1, it is characterised in that:The pressure measuring machine Relief valve is installed on structure.
6. the detection method of the intelligent bellows air-tightness batch detecting device according to claim 1-5 any one, It is characterized in that:Include the following steps
Step 1: by detection station bellows series connection be integrated, and its both ends be respectively connected to air pump and
Pressure measuring mechanism;
Step 2: by air-pump inflating, make to reach preset pressure in the bellows in detection station;
Step 3: after preset time, judge whether air pressure change is qualified,
If S1, air pressure are qualified, the bellows in detection station all meets air-tightness requirement, and detection terminates;
If S2, air pressure are unqualified, detection station is divided into three independent parts, the number of detection station in each part Amount is odd number, and the bellows series connection in each part is integrated, and both ends are respectively connected to air pump and pressure measuring mechanism, using same The detection method of sample detects the air pressure change of the bellows in each part respectively, finds out the underproof part of air pressure, then again The part is divided into three smaller subelements, and is detected using same method, until finding out all be unsatisfactory for The bellows that air-tightness requires.
7. the detection method of intelligence bellows air-tightness batch detecting device according to claim 6, it is characterised in that: Air pressure change is judged in the step 3, and whether qualified method is specifically, the both sides of partition board are answered by air pressure and resetting spring Cooperation is used, and after the completion of air-pump inflating, partition board is located at a certain position in tube body, if in preset time, partition board does not have always Blocking signal transmitting mechanism passes to the signal of signal receiving structure, then illustrates that the pressure change of partition board both sides is in allowable range Interior, i.e. air pressure change is qualified, and bellows meets air-tightness requirement, if in preset time, partition board blocking signal transmitter always Structure passes to the signal of signal receiving structure, then illustrates the pressure change of partition board both sides not more than allowable range, i.e. air pressure change Qualification, bellows are unsatisfactory for air-tightness requirement.
CN201810690864.9A 2018-06-28 2018-06-28 A kind of intelligence bellows air-tightness batch detecting device and detection method Active CN108458844B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108956061A (en) * 2018-10-12 2018-12-07 广州衍瀚软件有限公司 A kind of battery case air-tightness intelligent checking system and its detection method
CN109323825A (en) * 2018-10-18 2019-02-12 合肥合茂电子科技有限公司 A kind of valve detection device
CN110160716A (en) * 2019-06-25 2019-08-23 安徽南氟化工设备有限公司 A kind of quick action emergency valve sealing propertytest system
CN110985896A (en) * 2019-12-30 2020-04-10 浙江易斐科技有限公司 Multichannel pipeline intelligence leak hunting system
CN112146821A (en) * 2019-06-27 2020-12-29 深圳市理邦精密仪器股份有限公司 Gas circuit board gas leakage detection method, device and equipment
CN114518204A (en) * 2022-03-29 2022-05-20 北京北方华创微电子装备有限公司 Leak rate detection system of sealed bellows

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CN205002932U (en) * 2015-08-04 2016-01-27 广东茂化建集团有限公司 Valvelet door is pressure testing equipment in batches
CN205785720U (en) * 2016-05-25 2016-12-07 西安中财型材有限责任公司 A kind of sealing property tester of corrugated pipe sealing ring
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US3610025A (en) * 1968-03-15 1971-10-05 Sulzer Ag Tube leak detector
JPS57113341A (en) * 1980-12-29 1982-07-14 Hitachi Zosen Corp Leakage inspection for airtightness of radioactive substance conveying container
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108956061A (en) * 2018-10-12 2018-12-07 广州衍瀚软件有限公司 A kind of battery case air-tightness intelligent checking system and its detection method
CN109323825A (en) * 2018-10-18 2019-02-12 合肥合茂电子科技有限公司 A kind of valve detection device
CN110160716A (en) * 2019-06-25 2019-08-23 安徽南氟化工设备有限公司 A kind of quick action emergency valve sealing propertytest system
CN112146821A (en) * 2019-06-27 2020-12-29 深圳市理邦精密仪器股份有限公司 Gas circuit board gas leakage detection method, device and equipment
CN110985896A (en) * 2019-12-30 2020-04-10 浙江易斐科技有限公司 Multichannel pipeline intelligence leak hunting system
CN114518204A (en) * 2022-03-29 2022-05-20 北京北方华创微电子装备有限公司 Leak rate detection system of sealed bellows
CN114518204B (en) * 2022-03-29 2023-11-14 北京北方华创微电子装备有限公司 Leak rate detecting system of sealed bellows

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