A kind of fuel cell pile serialization assembling device and its assemble method
Technical field
The present invention relates to fuel cell pile technical field more particularly to a kind of fuel cell pile serialization assembling devices
And its assemble method.
Background technology
Fuel cell is a kind of energy conversion device, it is by electrochemical principle isothermally being stored in fuel and oxidant
Chemical energy be converted into electric energy.Proton Exchange Membrane Fuel Cells be using perfluorosulfonic acid type solid polymer as electrolyte, platinum/
Charcoal or platinum-ruthenium/charcoal are elctro-catalyst, and it is oxidant that gas is reformed in hydrogen or purification, what graphite or surface with flow channel were modified
Metallic plate is bipolar plates.Its reaction principle is that electrode reaction, electrode occur under the action of catalyst for the hydrogen in anode catalyst layer
It reacts the electronics generated and reaches cathode through external circuit, hydrogen ion then reaches cathode, oxygen and hydrogen ion and electricity through proton exchange membrane
Son reacts in cathode and generates water.The output voltage of the one typical fuel cell of section is about 1 volt, higher in order to reach one
More piece fuel cell is usually integrated series connection and forms fuel cell pack by voltage.By present, more automobile vendors are successively
Commercialization fuel cell car is released, fuel cell car carries out the initial stage of a commercialized development, fuel cell industry
Industrialized development is started.
The prior art fuel cell pack assembling technology be manually by by multiple monocells by stacking by way of connect
Together, fuel cell pile is formed, then fuel cell pack is tightened together by front end-plate, end plate and pull rod, but this
Kind assembling mode consumption manpower is more, and assembling speed is slow, cannot be satisfied fuel cell mass production demand, as a result, fuel electricity
Pond pile automatic assembling technology is urgently developed.
Invention content
In order to solve the above technical problems, the purpose of the present invention is to provide a kind of fuel cell pile serialization assemblings to fill
It sets, which can realize automation and the mass continuous production of fuel cell pile, improve the assembling of fuel cell pile
Efficiency.
Based on this, the present invention proposes a kind of fuel cell pile serialization assembling device, including pile preassembling equipment,
Conveying device and welding assembly equipment, the pile preassembling equipment by conveying device with the welding assembly equipment
It is connected;
The pile preassembling equipment includes the first workbench, assembly platform and the first hold-down mechanism, the assembly platform
Bottom be rotatably connected on first workbench, first hold-down mechanism be set to the assembly platform top,
And first hold-down mechanism is oppositely arranged with the assembly platform, the top of the assembly platform, which is equipped with, is used for fixed fuel
The positioning region of battery stack;
The welding assembly equipment includes the second workbench and the automatic assembling being arranged on second workbench weldering
Order member, the automatic assembling welding unit include bending mechanism, the second hold-down mechanism and welding mechanism, second work
Platform is provided with the locating piece for positioning pre-assembled pile, and the bending mechanism is installed on second workbench, and described
Be provided in bending mechanism the steel band for bundling the pre-assembled pile, second hold-down mechanism and the welding mechanism by
Under it is supreme be set in turn on second workbench, and second hold-down mechanism and the welding mechanism respectively with it is described curved
Roll over the corresponding setting of mechanism.
Preferably, the conveying device is antistatic belt conveyor.
Preferably, the assembly platform includes the connecting plate of pedestal and connection on the base, described fixed
Position portion is set on the top of the pedestal, and the one end of the connecting plate far from the pedestal is rotatably connected to the workbench
On.
Preferably, the positioning region includes multiple locating pieces, and multiple locating pieces are removably installed in the bottom
On seat, and multiple locating pieces surround the holding tank for available fuel cell pile.
Preferably, the pile preassembling equipment further includes "door" type holder, and first hold-down mechanism includes
Multiple compressing members, each compressing member are installed on the crossbeam of the "door" type holder.
Preferably, the automatic assembling welding unit includes column, and the column is installed on second work
Make on platform, second hold-down mechanism and the welding mechanism are slidably disposed on the column.
Preferably, second hold-down mechanism includes pressing plate and the first motor for driving the pressing plate, institute
It states pressing plate to be sheathed on the column, and the pressing plate is provided with multiple pressing grooves corresponding with each steel band.
Preferably, the welding mechanism includes connecting transverse slat, laser welding head and for driving the connection transverse slat
With the second motor of the laser welding head, the connection transverse slat is sheathed on the top on the column and positioned at the pressing plate, institute
It states laser welding head to be slidably disposed in the horizontal direction on the connection transverse slat, the pressing plate is provided with for the laser welding head
The holding tank of receiving, and the holding tank connects with each pressing groove.
Preferably, the welding assembly equipment is provided with inlet port and outlet port, the feed inlet and it is described go out
Material mouth is connected with the conveying device;The welding assembly equipment further includes shell, and the shell exterior is provided with control plane
Plate, the first display for display working condition, second display and alarm lamp for showing welded condition, and described
One display, the second display, the alarm lamp and the automatic assembling welding unit respectively with the control panel
Electrical connection;The top side of the shell is provided with smoke outlet.
In order to realize identical purpose, the present invention also provides one kind being related to above-mentioned fuel cell pile serialization assembling
The assemble method of device, includes the following steps:
(S1) front end-plate, collector plate, more piece fuel cell, end plate, spring and spring bumper cover are superimposed shape
At fuel cell pile, the fuel cell pile is placed on the assembly platform, and by the positioning region to described
Fuel cell pile is positioned, and the pressing force that first hold-down mechanism is arranged is 15-20KN, using first compacting machine
Structure compresses the fuel cell pile, and using interim bundling belt to the fuel cell pile carry out bundled fixed from
And form the pre-assembled pile;
(S2) the pre-assembled pile is delivered in the welding assembly equipment by the conveying device;
(S3) the pre-assembled pile is positioned by the locating piece, starts the bending mechanism and makes the steel
Item bending bundlees the pre-assembled pile, and the pressing force that second hold-down mechanism is arranged is 20-24KN, is pressed using described second
Tight mechanism compresses the pre-assembled pile, is hereafter welded to the interface of the steel band using the welding structure
And then pile after being assembled.
(S4) pile after the assembling specified region is delivered to by the conveying device to store.
Implement the embodiment of the present invention, has the advantages that:
1, by positioning region that each position components of fuel cell pile are flat in assembling in pile preassembling equipment
On platform, pre-pressing is carried out to fuel cell pile thereafter through the first hold-down mechanism, this completes the pre-assembled formation of pile
Pre-assembled pile, and in welding assembly equipment, pre-assembled pile is positioned by locating piece, then passes through bending mechanism
It realizes the binding of pre-assembled pile, is then compressed by the second hold-down mechanism, thereafter through welding structure to the interface of steel band
It is welded, to complete the further assembling of fuel cell pile, man-made assembly fuel cell pile is used to solve
And the problem for causing assembling speed slow, and then improve the packaging efficiency of fuel cell pile;Pile preassembling equipment and welding
Assembling equipment realizes the assembling of pile, and is connected between the two by conveying device, thereby guarantees that entire pile assembled
Cheng Shixian is automated and mass operation, to further increase the packaging efficiency of fuel cell pile.
2, conveying device is antistatic belt conveyor, thereby guarantees that fuel cell pile safe transport, and belt can
Ensure that fuel cell pile keeps stablizing in transmission process.
3, assembly platform includes pedestal and the connecting plate that is connected on pedestal, and positioning region is set on the top of pedestal, even
The one end of fishplate bar far from pedestal is rotatably connected on workbench, thus when needing adjustment base, adjusts the angle of connecting plate
Degree, stable structure and easy to adjust, the turntable based on assembly platform can be needed to adjust to assemble and be put down according to production
The rotational angle of platform, so that the fixation of fuel cell pile is more convenient.
4, automatic assembling welding unit includes column, and column is installed on the second workbench, the second hold-down mechanism and weldering
Connection mechanism is slidably disposed on column, and thus the second hold-down mechanism and welding mechanism being capable of stable operations.
5, pressing plate is provided with multiple pressing grooves corresponding with each steel band, and first motor driving pressing plate carries out compression operation,
And pressing groove corresponds to each steel band and is compressed to it, so that steel band is secured in a press after bundling pre-assembled pile, protects
It demonstrate,proves pre-assembled pile and stablizes binding.
6, welding mechanism includes connecting transverse slat, laser welding head and the second electricity for being drivingly connected transverse slat and laser welding head
Machine, connection transverse slat are sheathed on the top on column and positioned at pressing plate, thereby guarantee that connection transverse slat does not interfere with the compression work of pressing plate
Industry, laser welding head are slidably disposed in the horizontal direction on connection transverse slat, and thus laser welding head can carry out on connection transverse slat
It moves horizontally, guarantees to weld the interface of each steel band, so that the interface firm stable of steel band, pressing plate are set
It is equipped with the holding tank accommodated for laser welding head, and holding tank connects with each pressing groove, so that laser welding head was welding
Pressing plate will not be hit in journey, to ensure that weld job can be smoothed out.
7, in welding assembly equipment, control panel makes entire operation process realize automation mechanized operation, controls operation side
Just quick, and the first display can monitor entire operation process, second display can be clearly seen the picture of welded condition,
Can welding quality be monitored, it is ensured that welding is good, and occur in an assembling process steel band quantity it is not abnormal to, bending,
When phenomena such as bundling exception, abnormal welding, unjustified tooling, alarm lamp, which flashes, ensures that operation process smoothly completes, the top of shell
Side is provided with smoke outlet, so that the flue gas that welding generates is discharged by smoke outlet.
Description of the drawings
Fig. 1 is the structural schematic diagram of the fuel cell pile serialization assembling device in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the pile preassembling equipment in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of the automatic assembling welding unit in the embodiment of the present invention;
Fig. 4 is the structural schematic diagram of the welding assembly equipment in the embodiment of the present invention.
Reference sign:
1- pile preassembling equipments, 2- conveying devices, 3- welding assembly equipment;The first workbench of 11-, 12- assembly platforms,
The first hold-down mechanisms of 13-, the positioning regions 14-, 15- "door" type holders, the second workbench of 31-, 32- automatic assembling welding units,
33- locating pieces, 34- shells, 35- control panels, the first displays of 36-, 37- second displays, 38- alarm lamps, 39- smoke evacuations
Mouthful;121- pedestals, 122- connecting plates, 141- locating pieces, 321- bending mechanisms, the second hold-down mechanisms of 322-, 323- welding mechanisms,
324- columns, 322a- pressing plates, 322b- pressing grooves, 322c- holding tanks, 323a- connection transverse slats, 323b- laser welding heads.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, the orientation or position of the instructions such as term "upper", "lower", "left", "right"
It is to be based on the orientation or positional relationship shown in the drawings to set relationship, is merely for convenience of description of the present invention and simplification of the description, rather than
Indicate or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot
It is interpreted as limitation of the present invention.
Referring to Fig. 1 to Fig. 4, a kind of fuel cell pile serialization assembling device of this preferred embodiment, including pile are pre-
Assembling equipment 1, conveying device 2 and welding assembly equipment 3, pile preassembling equipment 1 are set by conveying device 2 with welding assembly
Standby 3 are connected so that the assembling of fuel cell pile can serialization mobile operational process, improve its packaging efficiency;Pile is pre-
It includes the first workbench 11, assembly platform 12 and the first hold-down mechanism 13 to assemble equipment 1, and the bottom of assembly platform 12 is rotationally
It is connected on the first workbench 11, the angle of assembly platform 12 can be adjusted during actual assembled to facilitate positioning fuel electricity
Pond pile, so that the assembling process of fuel cell pile is more convenient, the first hold-down mechanism 13 is set to assembly platform 12
Top, and the first hold-down mechanism 13 is oppositely arranged with the assembly platform 12, the top of assembly platform 12 is equipped with for fixing
The positioning region 14 of fuel cell pile, it is from there through positioning region 14 that each position components of fuel cell pile are flat in assembling
On platform 12, pre-pressing is carried out to fuel cell pile thereafter through the first hold-down mechanism 13, to complete fuel cell pile
It is pre-assembled, it should be pointed out that interim bundling belt can be used when carrying out pre-assembled when to fuel cell pile in the present embodiment
Binding is carried out to pile to pre-fix to realize;Welding assembly equipment 3 includes the second workbench 31 and is arranged in the second workbench
Automatic assembling welding unit 32 on 31, automatic assembling welding unit 32 include bending mechanism 321, the second hold-down mechanism
322 and welding mechanism 323, the second workbench 31 is provided with the locating piece 33 for positioning pre-assembled pile, and bending mechanism 321 is pacified
Loaded on the steel band being provided on the second workbench 31, and in bending mechanism 321 for bundling pre-assembled pile, the second hold-down mechanism
322 and welding mechanism 323 be set in turn in from the bottom to top on the second workbench 31, and the second hold-down mechanism 322 and welding mechanism
323 settings corresponding with bending mechanism 321 respectively, pre-assembled pile is positioned, then pass through from there through locating piece 33
Bending mechanism 321 realizes the binding of pre-assembled pile, is then compressed by the second hold-down mechanism 322, thereafter through welding structure
The interface of steel band is welded, to complete the assembling of fuel cell pile, man-made assembly fuel is used to solve
Battery stack and the problem for causing assembling speed slow, and then improve the packaging efficiency of fuel cell pile, it should be pointed out that
In the present embodiment, two pile preassembling equipments 1 are configured according to a welding assembly equipment 3, thus, it is possible to meet production need
It asks, ensures the smooth operation of production line.
Based on the above structure, in pile preassembling equipment 1, by positioning region 14 by each zero of fuel cell pile
Part is located on assembly platform 12, is carried out pre-pressing to fuel cell pile thereafter through the first hold-down mechanism 13, is thus completed
The pre-assembled pile of pre-assembled formation of pile, and in welding assembly equipment 3, pre-assembled pile is carried out by locating piece 33
Positioning, then realizes the binding of pre-assembled pile by bending mechanism 321, is then compressed by the second hold-down mechanism 322, hereafter
The interface of steel band is welded by welding structure, to complete the further assembling of fuel cell pile, to solve
The problem for causing assembling speed slow using man-made assembly fuel cell pile, and then improve the assembling of fuel cell pile
Efficiency;Pile preassembling equipment 1 and welding assembly equipment 3 realize the assembling of pile, and pass through 2 phase of conveying device between the two
Connection thereby guarantees that entire pile assembling process realizes automation and mass operation, to further increase fuel cell electricity
The packaging efficiency of heap.
Wherein, conveying device 2 is antistatic belt conveyor, thereby guarantees that fuel cell pile safe transport, and belt
It can ensure that fuel cell pile keeps stablizing in transmission process.
In the present embodiment, assembly platform 12 includes pedestal 121 and the connecting plate 122 being connected on pedestal 121, positioning region
14 are set on the top of pedestal 121, and the one end of connecting plate 122 far from pedestal 121 is rotatably connected on workbench, is thus existed
When needing adjustment base 121, the angle of connecting plate 122, stable structure and easy to adjust are adjusted, and is adjusted in the present embodiment
It includes lead screw and handwheel to save the device that assembly platform 12 rotates, and one end of lead screw is connect with handwheel, the other end of lead screw and assembling
Platform 12 is connected, so that the rotational angle of assembly platform 12 can be adjusted by rotating handwheel.Further, it positions
Portion 14 includes multiple locating pieces 141, and multiple locating pieces 141 are removably installed on pedestal 121, and multiple locating pieces 141 enclose
At the holding tank 322c for available fuel cell pile, it should be pointed out that holding tank 322c and fuel cell pile it is outer
Shape profile is adapted, so that fuel cell pile stable position, and the quantity of locating piece 141 can be selected according to actual conditions
With reducing the cost of locating piece 141 under the premise of ensureing positioning stablity, preferred quantity is 4 in the present embodiment.
In addition, pile preassembling equipment 1 further includes "door" type holder 15, "door" type holder 15 is so that whole device dismounting dimension
Protect more convenient, the first hold-down mechanism 13 includes multiple compressing members, and each compressing member is installed on the crossbeam of "door" type holder 15, and
Compressing member can be driven by cylinder or motor, to ensure 13 normal operation of the first hold-down mechanism.
Preferably, automatic assembling welding unit 32 includes column 324, and column 324 is installed on the second workbench 31, the
Two hold-down mechanisms 322 and welding mechanism 323 are slidably disposed on column 324, thus the second hold-down mechanism 322 and bonding machine
Structure 323 being capable of stable operation.Further, the second hold-down mechanism 322 include pressing plate 322a and for driving pressing plate 322a the
One motor, pressing plate 322a are sheathed on the column 324, and pressing plate 322a is provided with multiple pressing grooves corresponding with each steel band
322b, first motor driving pressing plate 322a carries out compression operation, and pressing groove 322b corresponds to each steel band and is compressed to it, from
And so that steel band is secured in a press after bundling pre-assembled pile, ensure that pre-assembled pile stablizes binding.In addition, welding mechanism
323 include connection transverse slat 323a, laser welding head 323b and the second electricity for being drivingly connected transverse slat 323a and laser welding head 323b
Machine, connection transverse slat 323a are sheathed on the top on column 324 and positioned at pressing plate 322a, thereby guarantee that connection transverse slat 323a will not shadow
The compression operation of pressing plate 322a is rung, laser welding head 323b is slidably disposed in the horizontal direction on connection transverse slat 323a, thus
Laser welding head 323b can be moved horizontally on connection transverse slat 323a, guarantee to weld the interface of each steel band,
So that the interface firm stable of steel band, pressing plate 322a is provided with the holding tank 322c accommodated for laser welding head 323b, and
Holding tank 322c connects with each pressing groove 322b, so that laser welding head 323b will not hit pressing plate in the welding process
322a, to ensure that weld job can be smoothed out.
Specifically, the welding assembly equipment 3 is provided with inlet port and outlet port, inlet port and outlet port and conveying device
2 are connected, so that pile can stablize transmission in an assembling process;Welding assembly equipment 3 further includes shell 34, shell 34
Outside be provided with control panel 35, for the first display 36 of display working condition, for showing that the second of welded condition is aobvious
Show device 37 and alarm lamp 38, and the first display 36, second display 37, alarm lamp 38 and automatic assembling welding unit 32 divide
It is not electrically connected with control panel 35, control panel 35 is so that entire operation process realizes that automation mechanized operation, control are easy to operate fast
Victory, and the first display 36 can monitor entire operation process, second display 37 can be clearly seen the picture of welded condition,
Can welding quality be monitored, it is ensured that welding is good, and occur in an assembling process steel band quantity it is not abnormal to, bending,
When phenomena such as bundling exception, abnormal welding, unjustified tooling, alarm lamp 38, which flashes, ensures that operation process smoothly completes;Shell 34
Top side be provided with smoke outlet 39 so that welding generate flue gas be discharged by smoke outlet 39.
In order to realize identical purpose, being related to above-mentioned fuel cell pile serialization assembling the present invention also provides a kind of
The assemble method of device, includes the following steps:
(S1) front end-plate, collector plate, more piece fuel cell, end plate, spring and spring bumper cover are superimposed shape
At fuel cell pile, fuel cell pile is placed on assembly platform 12, and by positioning region 14 to fuel cell pile
It is positioned, the pressing force of the first hold-down mechanism 13 of setting is 15-20KN, using the first hold-down mechanism 13 to fuel cell pile
It is compressed, can ensure that fuel cell pile can be fixed tentatively using above-mentioned pressing force, ensureing the same of pre-pressing
When, and when dislocation occurring during pre-assembled and other are bad, detachable maintaining is also allowed for, and using interim bundling belt to fuel
Battery stack carries out bundled fixed to form pre-assembled pile;
(S2) pre-assembled pile is delivered in welding assembly equipment 3 by conveying device 2;
(S3) pre-assembled pile is positioned by locating piece 33, starts bending mechanism 321 so that steel bar bending binding
Pre-assembled pile, and be pointed out that in the present embodiment, steel bar is pre-placed in bending mechanism 321, bending mechanism
Steel band can be folded and is tentatively press-connected by 321, which may be used manipulator and fold steel band connection or beaten using steel band
Chartered plane connects steel band, and steel band folding is tied to common technological means, therefore is not repeated here, the second hold-down mechanism 322 of setting
Pressing force is 20-24KN, is compressed to pre-assembled pile using the second hold-down mechanism 322, can using above-mentioned pressing force
Ensure that steel band is fully pressed, steel band is avoided to loosen so that the electric pile structure of assembling is stablized, and welding structure pair is hereafter used
Pile after the interface of steel band weld and then assembled.
(S4) pile after assembling specified region is delivered to by conveying device 2 to store.
To sum up, a kind of fuel cell pile assembling equipment of present invention offer and its assemble method, in pile preassembling equipment 1
In, by positioning region 14 by each position components of fuel cell pile on assembly platform 12, thereafter through first compress
Mechanism 13 carries out pre-pressing to fuel cell pile, and this completes the pre-assembled piles of pre-assembled formation of pile, and are welding
It assembles in equipment 3, pre-assembled pile is positioned by locating piece 33, pre-assembled electricity is then realized by bending mechanism 321
Then the binding of heap is compressed by the second hold-down mechanism 322, is welded to the interface of steel band thereafter through welding structure,
To complete the further assembling of fuel cell pile, cause to assemble to solve using man-made assembly fuel cell pile
Slow-footed problem, and then improve the packaging efficiency of fuel cell pile;Pile preassembling equipment 1 and welding assembly equipment 3
The assembling of pile is realized, and is connected between the two by conveying device 2, thereby guarantees that entire pile assembling process is realized certainly
Dynamicization and mass operation, to further increase the packaging efficiency of fuel cell pile.
It should be understood that describing various information, but these information using term " first ", " second " etc. in the present invention
These terms are should not necessarily be limited by, these terms are only used for same type of information being distinguished from each other out.For example, not departing from the present invention
In the case of range, " first " information can also be referred to as " second " information, similar, and " second " information can also be referred to as
" first " information.
The above is the preferred embodiment of the present invention, it is noted that for those skilled in the art
For, without departing from the principle of the present invention, several improvement and deformations can also be made, these improvement and deformations are also considered as
Protection scope of the present invention.