CN108443899B - A kind of soot blower structure - Google Patents
A kind of soot blower structure Download PDFInfo
- Publication number
- CN108443899B CN108443899B CN201810412634.6A CN201810412634A CN108443899B CN 108443899 B CN108443899 B CN 108443899B CN 201810412634 A CN201810412634 A CN 201810412634A CN 108443899 B CN108443899 B CN 108443899B
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- China
- Prior art keywords
- tube
- casing
- nozzle
- venthole
- annular space
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
- F28G1/166—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris from external surfaces of heat exchange conduits
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Incineration Of Waste (AREA)
Abstract
A kind of soot blower structure, is made of shell and casing;Casing is by inner tube, outer tube, partition, nozzle, small closure plate, big closure plate and semi-ring board group at, casing perforation overall length has three steam channels, and one is led to the soot blowing channel of each nozzle by inner tube, and two are annular spaces inner and outer tubes, the two passes of upper half annular space and lower half annular space are separated by partition, they are two cooling ducts that steam comes in go to that the inside end is turned back away again;Soot blower spigot nozzle is the unique medium for connecting inner and outer pipes before improving, and the heat expansion internal force of casing absolutely acts on several isolated nozzle welds, and nozzle weld easily cracks;The heat expansion internal force for improving rear sleeve is shared by two parallel continuous partitions and weld seam, the big stress of partition weld seam forced area is small and stress is uniform, weld cracking is less likely to occur the partition weld seam newly increased, so the use reliability of new construction soot blower product will become very high.
Description
Technical field
The present invention relates to a kind of soot blowers of air preheater on chemical industry equipment, especially carbon black production line.
Background technique
Soot blower is mounted on the bottom of air preheater, and the casing of soot blower is straight by 950 degree of preheater bottom carbon black smoke
Connect baking;Existing soot blower casing is made of inner tube, outer tube and nozzle, and steam is walked in the inside of casing, and the outer surface of casing is by 950
The baking of carbon black smoke is spent, the metal temperature difference of casing inner and outer pipes is very big, and it is connection that nozzle, which had not only been welded on inner pipe but also had been welded on outer tube,
The heat expansion internal force of unique medium of inner and outer pipes, casing absolutely acts on several isolated nozzle welds, nozzle weld by
Power is huge and extremely uneven in each position stress of lap welding seam, so nozzle weld easily cracks, this is soot blowing
The main reason for device product use reliability is very low always.
Summary of the invention
To solve the above-mentioned problems, the present invention improves existing soot blower cannula structure, tries to allow soot blower casing
Heat expansion internal force position, removed from several isolated nozzle welds, move on to and be not susceptible to the structure of weld cracking up.
The technical solution adopted by the present invention to solve the technical problems is: a kind of soot blower structure, by shell, positioning plate,
Refractory liner, casing, flanged (FLGD) U-tube, flange and short tube composition;It is characterized in that there is a row to penetrate entirely on shell
That end of sleeve belt nozzle is mounted in the inside, rides over two by the mounting hole of cylinder from shell two sides along the center line of mounting hole
It is weldingly fixed on shell bores on positioning plate, shell makees refractory liner;Outside shell venthole (e) above casing and
Lower section venthole (f) is all burn-on short tube and flange, with flanged (FLGD) U-tube respectively the connection two-by-two of venthole (e) above casing,
Lower section venthole (f) connection two-by-two, makes the cooling steam Tandem of every group of casing, stay outmost two ventholes
Total inlet and outlet in the cooling steam channel as one group of casing.
Above-mentioned casing specifically includes inner tube, outer tube, partition, nozzle, small closure plate, big closure plate and half ring flat-plate, characterized in that
The steam channel of three perforation overall lengths coexists on casing, one is the soot blowing channel for leading to each nozzle by inner tube, and two are by interior
The annular space of pipe and outer tube is separated into the two passes of upper half annular space and lower half annular space by partition, they are that steam comes in walk from the outside
Two cooling ducts turned back away again to the inside end.
The production method of above-mentioned casing the following steps are included:
Step 1. processes one group by the equidistant venthole of design requirement on inner pipe;
Outer tube is split into upper and lower two halves by step 2., and one group of hole, the quantity in hole and the distance in hole are processed in upper tube half
Identical and position is corresponding up and down with inner tube, and the diameter in hole is more slightly bigger than the outer diameter of nozzle to pack into nozzle;
Step 3. is welded on nozzle on the venthole right above inner tube, and two partitions are welded on nozzle upward position
The horizontal two sides of inner tube overall length;
Step 4. is with one heart close in the upper tube half and lower tube half of outer tube the outside of inner tube, welds two on inner pipe at this time
Bar partition is narrowly focused towards the seam that closes up of outer tube two sides, and welding is also welded together two partitions while closing up seam;
The seam of step 5. welding tip and outer tube;
Small closure plate is welded on the end of inner tube inwardly by step 6., and big closure plate is welded on and slightly grows the outer of any than inner tube
The end of pipe is blocked with the upper half annular space of two and half ring flat-plate grip pipes and lower half annular space in the end position of outer tube outwardly;
Step 7. casing upper tube half by outer end process a venthole (e), casing lower tube half lean on outer end
Process a venthole (f).
The beneficial effects of the present invention are: 1. soot blower casings are by original " nozzle is the unique medium for connecting inner and outer pipes " knot
Structure is changed to the annular space of inner and outer pipes is isolated into overall length by two partitions the cannula structure of upper half annular space and lower half annular space;Two
The plate of bar partition is thick and solid, runs through casing overall length, and inner and outer pipes are linked to be firm one by symmetrical arrangement cannula center;Isolated
Several nozzle welds almost get rid of the influence of heat expansion internal force on the casing of secured one, and nozzle weld easily cracks and asks
Topic do not existed certainly, and the heat expansion internal force of casing by two in parallel continuous partitions and weld seam share, partition weld seam by
Power area is much bigger, so stress is much smaller, and stress is uniformly much, so two partition weld seams are not easy to crack;Cause
This, the use reliability of new construction soot blower product will become very high;2. soot blower will not go wrong a lifetime, once have
Certain root casing is out of joint, and previous product can only close that soot blower etc. is to be repaired, the about some months time of waiting even one
Year, in this period, whole heat exchanger tube incrustation of preheater are gradually aggravated, and largely effect on production efficiency;Casing cooling duct uses
The benefit of the U-tube of flanged joint is that soot blower waits the maintenance period, does not have to close entire soot blower, only closing is gone wrong
That root casing, other casings are temporarily changed its course by flanged (FLGD) U-tube, can work on, reduce production loss.
Detailed description of the invention
Fig. 1 is a kind of soot blower structure schematic diagram of the present invention and embodiment.
Fig. 2 is Fig. 1 top view.
Fig. 3 is Fig. 2 " A " direction view.
Fig. 4 is Fig. 2 " B-B " view.
Fig. 5 is 4 detail drawing of part.
1. shell in FIG. 1 to FIG. 5,2. positioning plates, 3. refractory liners, 4. casings, 5. flanged (FLGD) U-tubes, 6. flanges, 7
Short tube;41. inner tube, 42. outer tubes, 43. partitions, 44. nozzles, 45. small closure plates, 46. big closure plates, 47. half ring flat-plates;E indicates outer tube
Venthole by the upper surface of outer end, f indicate venthole of the outer tube below outer end.
Specific embodiment
A kind of soot blower structure of the present invention is by shell (1), positioning plate (2), refractory liner (3), casing (4), U-tube (5),
Flange (6) and short tube (7) composition;Casing (4) is by inner tube (41), outer tube (42), partition (43), nozzle (44), small closure plate (45),
Big closure plate (46) and half ring flat-plate (47) composition.
Positioning plate (2) is welded and fixed inside housings after installation sheath assembly is qualified;It is all installed in casing and positioning plate
The refractory liner (3) of housing cylindrical is made after qualification.
Claims (1)
1. a kind of soot blower structure, by shell, positioning plate, refractory liner, casing, flanged (FLGD) U-tube, flange and short tube group
At;It is characterized in that, the mounting hole for thering is a row to penetrate entire cylinder on shell, from shell two sides along the center of mounting hole
That end of sleeve belt nozzle is mounted in the inside, rides over and be weldingly fixed on shell bores on two positioning plates, shell does resistance to by line
Fiery lining;Venthole (e) above casing and lower section venthole (f) are all burn-on short tube and flange outside shell, with band flange
U-tube respectively the connection two-by-two of venthole (e) above casing, lower section venthole (f) connection two-by-two, make the cold of every group of casing
But steam channel is together in series, and stays total disengaging in cooling steam channel of outmost two ventholes as one group of casing
Mouthful;Above-mentioned casing specifically includes inner tube, outer tube, partition, nozzle, small closure plate, big closure plate and half ring flat-plate, coexists three on casing and passes through
The steam channel of logical overall length, one is the soot blowing channel for leading to each nozzle by inner tube, and two are annular space quilts by inner and outer tubes
Partition is separated into the two passes of upper half annular space and lower half annular space, they are that the end is turned back again inside steam comes in go to from the outside
Two cooling ducts gone out;The production method of above-mentioned casing the following steps are included:
Step 1. processes one group by the equidistant venthole of design requirement on inner pipe;
Outer tube is split into upper and lower two halves by step 2., processes one group of hole in upper tube half, the distance in the quantity in hole and hole with it is interior
It is corresponding up and down to manage identical and position, the diameter in hole is more slightly bigger than the outer diameter of nozzle to pack into nozzle;
Step 3. is welded on nozzle on the venthole right above inner tube, two partitions is welded on the inner tube of nozzle upward position
The horizontal two sides of overall length;
Step 4. is with one heart close in the upper tube half and lower tube half of outer tube the outside of inner tube, weld at this time on inner pipe two every
Plate is narrowly focused towards the seam that closes up of outer tube two sides, and welding is also welded together two partitions while closing up seam;
The seam of step 5. welding tip and outer tube;
Small closure plate is welded on the end of inner tube inwardly by step 6., big closure plate is welded on the outer tube that any is slightly grown than inner tube
End is blocked with the upper half annular space of two and half ring flat-plate grip pipes and lower half annular space in the end position of outer tube outwardly;
Step 7. casing upper tube half by outer end process a venthole (e), casing lower tube half by outer end process
One venthole (f).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810412634.6A CN108443899B (en) | 2018-05-03 | 2018-05-03 | A kind of soot blower structure |
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CN201810412634.6A CN108443899B (en) | 2018-05-03 | 2018-05-03 | A kind of soot blower structure |
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CN108443899A CN108443899A (en) | 2018-08-24 |
CN108443899B true CN108443899B (en) | 2019-08-09 |
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CN201810412634.6A Active CN108443899B (en) | 2018-05-03 | 2018-05-03 | A kind of soot blower structure |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108613205A (en) * | 2018-05-03 | 2018-10-02 | 青岛德固特节能装备股份有限公司 | air preheater soot blower structure |
CN109764348B (en) * | 2019-01-17 | 2023-07-25 | 青岛德固特节能装备股份有限公司 | Soot blower structure capable of integrally disassembling and assembling internal parts |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20080005298U (en) * | 2007-05-08 | 2008-11-12 | 태 수 이 | A cleaning brush for smoke pipe |
CN202195489U (en) * | 2011-07-06 | 2012-04-18 | 青岛德固特机械制造有限公司 | Double pipe cooled soot blower |
CN104329677A (en) * | 2014-08-26 | 2015-02-04 | 湖北华兴锅炉仪表制造有限公司 | Novel gun barrel for double-medium steam jet blower |
CN104390213A (en) * | 2014-11-12 | 2015-03-04 | 宁夏嘉翔自控技术有限公司 | Coal injection duct set for pulverized coal burner of magnesium metal reduction furnace |
CN105222121A (en) * | 2015-10-22 | 2016-01-06 | 浙江伟明环保股份有限公司 | A kind of boiler economizer |
CN105757691A (en) * | 2016-02-27 | 2016-07-13 | 青岛德固特节能装备股份有限公司 | Soot blower structure and related making method |
CN107030408A (en) * | 2016-12-26 | 2017-08-11 | 湖北华信机械发展有限公司 | The welding method and welding tooling of a kind of boiler sootblower shower nozzle |
CN206755199U (en) * | 2017-05-08 | 2017-12-15 | 江苏方天电力技术有限公司 | A kind of sootblower arrangement |
-
2018
- 2018-05-03 CN CN201810412634.6A patent/CN108443899B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20080005298U (en) * | 2007-05-08 | 2008-11-12 | 태 수 이 | A cleaning brush for smoke pipe |
CN202195489U (en) * | 2011-07-06 | 2012-04-18 | 青岛德固特机械制造有限公司 | Double pipe cooled soot blower |
CN104329677A (en) * | 2014-08-26 | 2015-02-04 | 湖北华兴锅炉仪表制造有限公司 | Novel gun barrel for double-medium steam jet blower |
CN104390213A (en) * | 2014-11-12 | 2015-03-04 | 宁夏嘉翔自控技术有限公司 | Coal injection duct set for pulverized coal burner of magnesium metal reduction furnace |
CN105222121A (en) * | 2015-10-22 | 2016-01-06 | 浙江伟明环保股份有限公司 | A kind of boiler economizer |
CN105757691A (en) * | 2016-02-27 | 2016-07-13 | 青岛德固特节能装备股份有限公司 | Soot blower structure and related making method |
CN107030408A (en) * | 2016-12-26 | 2017-08-11 | 湖北华信机械发展有限公司 | The welding method and welding tooling of a kind of boiler sootblower shower nozzle |
CN206755199U (en) * | 2017-05-08 | 2017-12-15 | 江苏方天电力技术有限公司 | A kind of sootblower arrangement |
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