CN108442149B - A cyclic dyeing method for fabrics by reactive dye colored microspheres - Google Patents

A cyclic dyeing method for fabrics by reactive dye colored microspheres Download PDF

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CN108442149B
CN108442149B CN201810399256.2A CN201810399256A CN108442149B CN 108442149 B CN108442149 B CN 108442149B CN 201810399256 A CN201810399256 A CN 201810399256A CN 108442149 B CN108442149 B CN 108442149B
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microspheres
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CN108442149A (en
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房宽峻
刘秀明
赵高杰
舒大武
郭子婧
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Yuyue Home Textile Co Ltd
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Tianjin Polytechnic University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0004General aspects of dyeing
    • D06P1/0016Dye baths containing a dyeing agent in a special form such as for instance in melted or solid form, as a floating film or gel, spray or aerosol, or atomised dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/0032Determining dye recipes and dyeing parameters; Colour matching or monitoring
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/66Natural or regenerated cellulose using reactive dyes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Coloring (AREA)

Abstract

本发明提供了一种活性染料彩色微球对织物的循环染色方法,包括以下步骤:S1、采用聚苯乙烯‑丙烯酸酯类阳离子纳米微球吸附活性染料,得到活性染料彩色微球,所述活性染料相对于纳米微球的用量为60~75%;S2、以所述活性染料彩色微球的分散液为染液,对阳离子改性纤维素织物进行初次浸染,所述活性染料彩色微球对织物重c0为1%~10%,染色温度为25~50℃,pH值为3~5,染色时间为10~90min,得到初染织物和染色残液;S3、调节所述染色残液浓度cn=cn‑1+0.5%,采用所述初次浸染的工艺对初染织物进行循环染色,得到染色织物。本发明提供的织物染色方法具有更高的染料利用率,节约成本,利于环保。The present invention provides a cyclic dyeing method for fabrics by reactive dye colored microspheres, comprising the following steps: S1, using polystyrene-acrylate cationic nano-microspheres to adsorb reactive dyes to obtain reactive dye colored microspheres, the reactive dyes The dosage of the dye relative to the nano-microspheres is 60-75%; S2, using the dispersion liquid of the reactive dye color microspheres as the dyeing liquid, the cationic modified cellulose fabric is first impregnated, and the reactive dye color microspheres are suitable for dyeing. The fabric weight c 0 is 1% to 10%, the dyeing temperature is 25 to 50° C., the pH value is 3 to 5, and the dyeing time is 10 to 90 minutes to obtain the first dyed fabric and dyeing residue; S3, adjusting the dyeing residue Concentration cn = cn -1 + 0.5%, and the primary dyeing process is used to cyclically dye the primary dyed fabric to obtain a dyed fabric. The fabric dyeing method provided by the invention has higher dye utilization rate, saves cost and is beneficial to environmental protection.

Description

一种活性染料彩色微球对织物的循环染色方法A cyclic dyeing method for fabrics by reactive dye colored microspheres

技术领域technical field

本发明涉及织物染色技术领域,尤其涉及一种活性染料彩色微球对织物的循环染色方法。The invention relates to the technical field of fabric dyeing, in particular to a cyclic dyeing method for fabrics by reactive dye colored microspheres.

背景技术Background technique

作为纤维素纤维和织物染色主要的染料之一,活性染料具有色泽鲜艳、色谱齐全等优点。活性染料按照其母体染料发色体系主要分为偶氮型、酞菁型和蒽醌型,按活性基类型可分为均三嗪型和乙烯砜型等。活性染料与纤维的染色是一种化学反应,是纤维与染料之间的共价结合。常用的活性染料染色方法有浸染法,其浸染棉织物普通的工艺流程包括:先将织物浸入染液中,升温至90℃,分批加入电解质硫酸钠,再加入碱剂如碳酸钠进行固色,最后水洗。活性染料在染色时易发生水解,导致染料上染率和固色率低,在实际生产中通常加入大量无机盐进行促染,这使得纺织印染行业生产废水中含有大量的电解质等。因此,目前关于印染废水的处理仍是一个难题。As one of the main dyes for dyeing cellulose fibers and fabrics, reactive dyes have the advantages of bright color and complete color spectrum. Reactive dyes are mainly divided into azo type, phthalocyanine type and anthraquinone type according to their parent dye color system, and can be divided into s-triazine type and vinyl sulfone type according to the type of active group. The dyeing of reactive dyes and fibers is a chemical reaction, which is a covalent bond between fibers and dyes. The commonly used reactive dye dyeing method is the dip dyeing method. The common process of dyeing cotton fabrics includes: first immersing the fabric in the dyeing solution, heating the temperature to 90 °C, adding electrolyte sodium sulfate in batches, and then adding an alkali agent such as sodium carbonate to fix the color. , the final wash. Reactive dyes are prone to hydrolysis during dyeing, resulting in low dye uptake and fixation rate. In actual production, a large amount of inorganic salts are usually added to promote dyeing, which makes the production wastewater of the textile printing and dyeing industry contain a large amount of electrolytes. Therefore, the treatment of printing and dyeing wastewater is still a difficult problem at present.

彩色聚合物复合微球是一种以特定方式结合了着色剂的新型功能性复合材料,在纺织印染、皮革制造、电子显示、喷墨打印和医学等许多领域均具有广泛的应用前景。彩色聚合物复合微球结合了聚合物微球和着色剂两者的优点,不仅具有聚合物微球比表面积大、粒径均一、微球表面结构和形态多样等特点,而且具有染料色彩度优异和有机颜料耐久性超强等优点。Colored polymer composite microspheres are a new type of functional composite materials that combine colorants in a specific way, and have broad application prospects in many fields such as textile printing and dyeing, leather manufacturing, electronic display, inkjet printing, and medicine. Colored polymer composite microspheres combine the advantages of polymer microspheres and colorants. They not only have the characteristics of large specific surface area of polymer microspheres, uniform particle size, diverse surface structure and morphology of microspheres, but also have excellent dye color. And organic pigments have the advantages of super durability.

其中,以活性染料与聚合物微球复合获得的彩色微球作为色素材料,对棉织物进行染色,可以实现棉织物活性染料无盐染色,达到减少印染行业废水排放的目的。但是,该方法中染料利用率仍有待进一步提高。Among them, color microspheres obtained by compounding reactive dyes and polymer microspheres are used as pigment materials to dye cotton fabrics, which can realize salt-free dyeing of cotton fabrics with reactive dyes and achieve the purpose of reducing wastewater discharge in the printing and dyeing industry. However, the dye utilization rate in this method still needs to be further improved.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本申请提供一种活性染料彩色微球对织物的循环染色方法,本发明提供的织物染色方法具有更高的染料利用率,节约成本,利于环保。In view of this, the present application provides a cyclic dyeing method for fabrics with reactive dye colored microspheres. The fabric dyeing method provided by the present invention has higher dye utilization rate, saves cost and is beneficial to environmental protection.

本发明提供一种活性染料彩色微球对织物的循环染色方法,包括以下步骤:The invention provides a cyclic dyeing method for fabrics by reactive dye colored microspheres, comprising the following steps:

S1、采用聚苯乙烯-丙烯酸酯类阳离子纳米微球吸附活性染料,得到活性染料彩色微球,所述活性染料相对于纳米微球的用量为60~75wt%;S1, using polystyrene-acrylate cationic nano-microspheres to adsorb reactive dyes to obtain reactive dye colored microspheres, and the amount of the reactive dyes relative to the nano-microspheres is 60-75wt%;

S2、以所述活性染料彩色微球的分散液为染液,对阳离子改性纤维素织物进行初次浸染,所述活性染料彩色微球对织物重c0为1%~10%,染色温度为25~50℃,染色pH值为3~5,染色时间为10~90min,得到初染织物和染色残液;S2, using the dispersion of the reactive dye color microspheres as the dyeing solution, carry out primary dip dyeing on the cationic modified cellulose fabric, the reactive dye color microspheres have a weight c 0 of 1% to 10% of the fabric, and the dyeing temperature is 25~50℃, the pH value of dyeing is 3~5, and the dyeing time is 10~90min to obtain the first dyed fabric and dyeing residue;

S3、按照式1调节所述染色残液浓度,采用所述初次浸染的工艺对初染织物进行循环染色,得到染色织物;S3, adjusting the concentration of the dyeing residue according to formula 1, and adopting the process of the first dip dyeing to carry out cyclic dyeing on the first dyed fabric to obtain the dyed fabric;

cn=cn-1+0.5%式1;c n =c n-1 +0.5% formula 1;

n为循环染色次数,cn为第n次染色的染液浓度。n is the number of dyeing cycles, and c n is the dye concentration of the nth dyeing.

优选地,所述活性染料为含有磺酸基的活性染料。Preferably, the reactive dye is a reactive dye containing a sulfonic acid group.

优选地,所述聚苯乙烯-丙烯酸酯类阳离子纳米微球的平均粒径为50nm~150nm。Preferably, the average particle size of the polystyrene-acrylate cationic nano-microspheres is 50 nm to 150 nm.

优选地,所述聚苯乙烯-丙烯酸酯类阳离子纳米微球为苯乙烯-丙烯酸丁酯共聚物类阳离子纳米微球。Preferably, the polystyrene-acrylate type cationic nano-microspheres are styrene-butyl acrylate copolymer type cationic nano-microspheres.

优选地,步骤S1中,所述吸附活性染料在氯化钠存在下进行。Preferably, in step S1, the adsorption of reactive dyes is carried out in the presence of sodium chloride.

优选地,步骤S1中,所述吸附活性染料在搅拌条件下进行,搅拌速度优选在300N/min以上。Preferably, in step S1, the adsorption of the reactive dye is carried out under stirring conditions, and the stirring speed is preferably above 300 N/min.

优选地,所述阳离子改性纤维素织物由改性剂对纤维素织物改性得到,所述改性剂选自聚环氧氯丙烷胺化物、环氧丙基三甲基氯化铵和3-氯-2-羟丙基三甲基氯化铵中的一种或多种。Preferably, the cationically modified cellulose fabric is obtained by modifying the cellulose fabric with a modifier selected from the group consisting of polyepichlorohydrin amides, glycidyl trimethyl ammonium chloride and 3 - One or more of chloro-2-hydroxypropyltrimethylammonium chloride.

优选地,所述纤维素织物选自棉织物、麻织物、天丝织物或莫代尔织物。Preferably, the cellulosic fabric is selected from cotton fabric, linen fabric, Tencel fabric or modal fabric.

优选地,步骤S2中,所述初次浸染的浴比为1:20~1:100,搅拌转速优选为200~300N/min。Preferably, in step S2, the bath ratio of the primary impregnation is 1:20-1:100, and the stirring speed is preferably 200-300 N/min.

优选地,步骤S2中初次浸染结束后还包括:水洗织物,再于40~110℃烘干,得到干燥的初染织物。Preferably, after the primary impregnation in step S2 is completed, the method further includes: washing the fabric with water, and then drying at 40-110° C. to obtain a dry primary dyed fabric.

本发明选取染料用量为60~75wt%的活性染料/聚苯乙烯-丙烯酸酯类阳离子微球,并以其分散液为染液,室温下以浸染的方式上染阳离子改性纤维素织物,初次浸染结束后,调节染色残液浓度cn=cn-1+0.5%(n为循环次数,c0=1%~10%),采用上述浸染工艺重复染色,得到染色织物。与现有技术相比,本申请所述彩色微球具有一定的稳定性和较好的染色性,通过对改性织物循环染色,采用极少的染料即可得到较深和较鲜艳的染色织物,节约染料,显著提高了染料的利用率,环保且成本低。In the present invention, reactive dyes/polystyrene-acrylate cationic microspheres with a dye dosage of 60-75 wt% are selected, and the dispersion liquid is used as the dyeing liquid, and the cationic modified cellulose fabric is dyed at room temperature by means of dip dyeing. After the dip dyeing is completed, adjust the dyeing residue concentration c n =c n-1 +0.5% (n is the number of cycles, c 0 =1%-10%), and repeat the dyeing by the above dip dyeing process to obtain dyed fabrics. Compared with the prior art, the colored microspheres described in the present application have certain stability and better dyeability. By cyclic dyeing of the modified fabric, a darker and brighter dyed fabric can be obtained by using very few dyes. , saving dyes, significantly improving the utilization rate of dyes, environmental protection and low cost.

具体实施方式Detailed ways

下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明提供了一种活性染料彩色微球对织物的循环染色方法,包括以下步骤:The invention provides a cyclic dyeing method for fabrics by reactive dye colored microspheres, comprising the following steps:

S1、采用聚苯乙烯-丙烯酸酯类阳离子纳米微球吸附活性染料,得到活性染料彩色微球,所述活性染料相对于纳米微球的用量为60~75wt%;S1, using polystyrene-acrylate cationic nano-microspheres to adsorb reactive dyes to obtain reactive dye colored microspheres, and the amount of the reactive dyes relative to the nano-microspheres is 60-75wt%;

S2、以所述活性染料彩色微球的分散液为染液,对阳离子改性纤维素织物进行初次浸染,所述活性染料彩色微球对织物重c0为1%~10%,染色温度为25~50℃,染色pH值为3~5,染色时间为10~90min,得到初染织物和染色残液;S2, using the dispersion of the reactive dye colored microspheres as the dyeing solution, carry out primary dip dyeing on the cationic modified cellulose fabric, the reactive dye colored microspheres have a weight c 0 of 1% to 10% of the fabric, and the dyeing temperature is 25~50℃, the pH value of dyeing is 3~5, and the dyeing time is 10~90min to obtain primary dyed fabric and dyeing residue;

S3、按照式1调节所述染色残液浓度,采用所述初次浸染的工艺对初染织物进行循环染色,得到染色织物;S3, adjusting the concentration of the dyeing residue according to formula 1, and adopting the process of the first dip dyeing to carry out cyclic dyeing on the first dyed fabric to obtain the dyed fabric;

cn=cn-1+0.5%式1;c n =c n-1 +0.5% formula 1;

n为循环染色次数,cn为第n次染色的染液浓度。n is the number of dyeing cycles, and c n is the dye concentration of the nth dyeing.

本发明提供的织物循环染色方法具有更高的染料利用率,节约成本,利于环保。The fabric cyclic dyeing method provided by the invention has higher dye utilization rate, saves cost and is beneficial to environmental protection.

本发明实施例先提供活性染料彩色微球,采用聚苯乙烯-丙烯酸酯类阳离子纳米微球吸附活性染料,得到活性染料彩色微球。其中,所述活性染料为含有磺酸基的活性染料,包括但不限于活性红4、6、195,活性橙19、107、202,活性黄1、95、193,活性蓝15、19、49,活性黑5、45中的一种。在本发明的优选实施例中,所用的活性染料为活性红24或活性黄95等一氯均三嗪型活性染料。In the embodiments of the present invention, reactive dye colored microspheres are first provided, and polystyrene-acrylate cationic nanometer microspheres are used to adsorb reactive dyes to obtain reactive dye colored microspheres. Wherein, the reactive dyes are reactive dyes containing sulfonic acid groups, including but not limited to reactive red 4, 6, 195, reactive orange 19, 107, 202, reactive yellow 1, 95, 193, reactive blue 15, 19, 49 , one of active black 5 and 45. In a preferred embodiment of the present invention, the reactive dye used is a monochloro-s-triazine reactive dye such as reactive red 24 or reactive yellow 95.

本发明对所述聚苯乙烯-丙烯酸酯类阳离子纳米微球的来源没有特殊限制,可以制备获得,也可以采用市售产品。在本发明的实施例中,所述聚苯乙烯-丙烯酸酯类阳离子纳米微球的平均粒径为50nm~150nm。所述聚苯乙烯-丙烯酸酯类阳离子纳米微球优选为苯乙烯-丙烯酸丁酯共聚物类阳离子纳米微球,更优选为聚(苯乙烯-丙烯酸丁酯-对乙烯基苄基三甲基氯化铵)微球,即P(St-BA-VBT)微球。具体地,未染色的P(St-BA-VBT)微球平均粒径为67nm,多分散性指数PDI=0.076,粒径分布窄,单分散性好。The present invention has no special limitation on the source of the polystyrene-acrylate cationic nano-microspheres, which can be prepared or commercially available. In the embodiment of the present invention, the average particle size of the polystyrene-acrylate cationic nano-microspheres is 50 nm to 150 nm. The polystyrene-acrylate type cationic nano-microspheres are preferably styrene-butyl acrylate copolymer type cationic nano-microspheres, more preferably poly(styrene-butyl acrylate-p-vinylbenzyltrimethyl chloride) ammonium chloride) microspheres, namely P(St-BA-VBT) microspheres. Specifically, the average particle size of the undyed P(St-BA-VBT) microspheres was 67 nm, the polydispersity index PDI=0.076, the particle size distribution was narrow, and the monodispersity was good.

本发明实施例可将所述的聚合物纳米微球的水分散液与活性染料溶液混合,进行吸附,所述活性染料相对于纳米微球的用量为60~75wt%,经透析提纯,得到活性染料聚合物复合微球,即活性染料彩色微球。本发明利用活性染料与阳离子共聚物微球之间的静电作用、疏水作用,获得活性染料含量较高的彩色共聚物微球,该微球既具有染料优异的彩色性能,又具有共聚物微球比表面大、对光的吸收和散射的特殊效应。In the embodiment of the present invention, the aqueous dispersion of the polymer nano-microspheres can be mixed with a reactive dye solution for adsorption. The amount of the reactive dye relative to the nano-microspheres is 60-75 wt%, and purified by dialysis to obtain reactive dyes. Dye polymer composite microspheres, namely reactive dye color microspheres. The invention utilizes the electrostatic effect and hydrophobic effect between reactive dyes and cationic copolymer microspheres to obtain color copolymer microspheres with high reactive dye content. The microspheres not only have excellent color properties of dyes, but also copolymer microspheres Large specific surface, special effects on light absorption and scattering.

其中,所述的染料用量为60~75wt%,彩色微球共聚物的平均粒径可为83nm~93nm;染料用量优选为75%,粒径分布较窄,单分散性更好,而染料用量低于60%,如用量为30%,活性黄95/共聚物微球的平均粒径为117nm,PDI=0.195,粒径分布最宽,不利于应用。Wherein, the amount of the dye is 60-75wt%, the average particle size of the colored microsphere copolymer can be 83nm-93nm; the amount of the dye is preferably 75%, the particle size distribution is narrow, the monodispersity is better, and the amount of the dye is Below 60%, if the dosage is 30%, the average particle size of reactive yellow 95/copolymer microspheres is 117nm, PDI=0.195, and the particle size distribution is the widest, which is unfavorable for application.

作为优选,所述吸附活性染料在氯化钠存在下进行,更利于染料的吸附。所述吸附活性染料优选在搅拌条件下进行,搅拌速度优选在300N/min(也就是每一分钟发动机的转速)以上,如300~500N/min,染料吸附量较高。本发明实施例可在pH值为4~6,室温25℃~40℃下进行染料的吸附,120min后常规提纯,得到染料吸附量高、性能稳定的活性染料彩色微球。在本发明的实施例中,所得到的活性染料彩色微球的吸附量一般在300mg/g以上,如350~600mg/g,具体有530mg/g、580mg/g等等。Preferably, the adsorption of reactive dyes is carried out in the presence of sodium chloride, which is more conducive to the adsorption of dyes. The adsorption of reactive dyes is preferably carried out under stirring conditions, and the stirring speed is preferably above 300N/min (that is, the rotation speed of the engine per minute), such as 300-500N/min, and the dye adsorption capacity is high. In the embodiment of the present invention, the dye adsorption can be carried out at a pH value of 4 to 6 and a room temperature of 25° C. to 40° C. After 120 minutes, conventional purification can be performed to obtain reactive dye colored microspheres with high dye adsorption capacity and stable performance. In the embodiment of the present invention, the adsorption capacity of the obtained reactive dye colored microspheres is generally above 300 mg/g, such as 350-600 mg/g, specifically 530 mg/g, 580 mg/g and the like.

本发明采用上述聚合物复合微球作为色素材料,并且对织物进行改性后再染色,不仅可以解决染料和颜料在织物上染深性差,颜色萎靡等问题,还可以实现无盐染色,减少污水排放,节约成本。The invention adopts the above-mentioned polymer composite microspheres as the pigment material, and the fabric is modified and then dyed, which can not only solve the problems of poor dye depth of dyes and pigments on the fabric, sluggish color, etc., but also realize salt-free dyeing and reduce sewage. Emissions and cost savings.

在本发明的实施例中,可将纤维素织物置于改性剂溶液中进行改性,所述改性剂优选选自聚环氧氯丙烷胺化物、环氧丙基三甲基氯化铵和3-氯-2-羟丙基三甲基氯化铵(EPTAC)中的一种或多种,得到阳离子改性纤维素织物。其中,所述纤维素织物可选自棉织物、麻织物、天丝织物或莫代尔织物,优选为棉织物;其可为机织物或针织物,本发明对织物的结构、基本性能等技术指标并无特殊限定。在本发明的实施例中,所述纤维素织物为棉针织物,克重为100~120g/m2In the embodiment of the present invention, the cellulose fabric can be modified by placing it in a solution of a modifier, and the modifier is preferably selected from polyepichlorohydrin amides, glycidyl trimethyl ammonium chloride and one or more of 3-chloro-2-hydroxypropyltrimethylammonium chloride (EPTAC) to obtain a cationically modified cellulose fabric. Wherein, the cellulose fabric can be selected from cotton fabrics, hemp fabrics, tencel fabrics or modal fabrics, preferably cotton fabrics; it can be woven fabrics or knitted fabrics, and the technical indicators such as the structure and basic properties of the fabrics are not adjusted according to the present invention. No special restrictions. In the embodiment of the present invention, the cellulose fabric is a cotton knitted fabric, and the grammage is 100-120 g/m 2 .

具体地,本发明实施例将纤维素织物置于浓度为1~50g/L的改性剂溶液中,浴比可为1:20~1:100;改性温度优选为20~70℃,搅拌转速可为200N/min,时间为10min~120min。改性结束后,还可用氢氧化钠溶液处理,最后经过水洗、中和等,得到阳离子改性纤维素织物。此处,所述的浴比指的是浸染方式织物与染液的比值,例如1:20就是1g纤维素织物对应19g的水。Specifically, in the embodiment of the present invention, the cellulose fabric is placed in a modifier solution with a concentration of 1 to 50 g/L, and the bath ratio can be 1:20 to 1:100; the modification temperature is preferably 20 to 70 ° C, and the stirring The speed can be 200N/min, and the time is 10min~120min. After the modification, it can also be treated with sodium hydroxide solution, and finally washed with water, neutralized, etc., to obtain a cationically modified cellulose fabric. Here, the liquor ratio refers to the ratio of the dyed fabric to the dye liquor. For example, 1:20 means that 1 g of cellulose fabric corresponds to 19 g of water.

以棉织物为例,棉纤维是纤维素纤维,在溶液中电离成Cell-O-,阳离子改性剂在溶液中电离成阳离子,两者之间通过静电引力相互结合,大量的阳离子改性剂吸附于棉纤维表面,最终棉纤维表面带正电荷;由于活性染料/共聚物微球表面带负电荷,与阳离子化改性的棉织物之间存在较强的静电引力,使得织物颜色发生改变。棉纤维为纤维素纤维,表面带有明显的沟槽,而阳离子改性剂并不会改变棉纤维的表面形态。Taking cotton fabric as an example, cotton fiber is cellulose fiber, which is ionized into Cell-O - in solution, cationic modifier is ionized into cation in solution, and the two are combined with each other through electrostatic attraction, and a large amount of cationic modifier Adsorbed on the surface of cotton fiber, and finally the surface of cotton fiber is positively charged; due to the negative charge on the surface of reactive dye/copolymer microspheres, there is a strong electrostatic attraction between it and the cationically modified cotton fabric, which changes the color of the fabric. Cotton fibers are cellulose fibers with obvious grooves on the surface, but the cationic modifier does not change the surface morphology of cotton fibers.

得到活性染料彩色微球和阳离子改性纤维素织物后,本发明实施例以活性染料彩色微球的水分散液为染液,室温下在红外染色机上以浸染的方式上染改性纤维素织物,得到初染织物和染色残液。After obtaining the reactive dye colored microspheres and the cationically modified cellulose fabric, in the embodiment of the present invention, the aqueous dispersion of the reactive dye colored microspheres is used as the dyeing solution, and the modified cellulose fabric is dyed on an infrared dyeing machine at room temperature by means of dip dyeing. , to obtain the first dyed fabric and dyeing residue.

本发明实施例用水配制不同质量浓度的彩色微球分散液,所述活性染料彩色微球对织物重c0为1%~10%,优选为2%~9%,更优选为3%~5%;所述的配制的活性染料彩色微球分散液的浓度为复合微球对织物重2%、4%、6%、8%、10%等中的一种。并且,织物对彩色微球配制的染液的浴比可为1:20~1:100,优选1:30~1:80。本发明实施例设置红外染色机参数:搅拌转速为200~300N/min,染色温度为25~50℃,染色时间为10min~90min、优选为20~80min,在pH值为3~5的条件下进行初次浸染。In the embodiment of the present invention, color microsphere dispersions of different mass concentrations are prepared with water, and the reactive dye color microspheres have a weight c 0 of 1% to 10%, preferably 2% to 9%, and more preferably 3% to 5%. %; the concentration of the prepared reactive dye color microsphere dispersion liquid is one of 2%, 4%, 6%, 8%, 10%, etc. of the composite microspheres to the fabric weight. In addition, the bath ratio of the fabric to the dye liquor prepared with the colored microspheres can be 1:20-1:100, preferably 1:30-1:80. In the embodiment of the present invention, the parameters of the infrared dyeing machine are set: the stirring speed is 200-300 N/min, the dyeing temperature is 25-50°C, the dyeing time is 10-90 min, preferably 20-80 min, and the pH value is 3-5 under the condition Do initial dip.

染色结束后,本发明实施例还包括:水洗织物,再于40~110℃烘干,得到干燥的初染织物。其中,烘干时间可为30min~60min,可根据不同织物等具体情况进行调整。After the dyeing is completed, the embodiment of the present invention further includes: washing the fabric with water, and then drying at 40-110° C. to obtain a dry primary dyed fabric. Among them, the drying time can be 30min to 60min, which can be adjusted according to the specific conditions of different fabrics.

本发明采用彩色微球对阳离子改性织物染色,具有以下优越性:(1)聚合物复合微球比表面积大,粒径均一,使织物更加鲜艳明亮;(2)相同染料用量条件下,聚合物复合微球染色与传统浸染工艺相比,染色织物K/S明显提高,颜色深;(3)方法简单、易操作,无需加入电解质,室温下彩色微球即可上染织物,无盐染色减少污水排放,节能、环保,节约成本,并且所染织物拥有较好的色牢度,各项牢度指标满足染色织物的应用标准。The invention uses colored microspheres to dye cationic modified fabrics, and has the following advantages: (1) the polymer composite microspheres have large specific surface area and uniform particle size, so that the fabrics are more bright and bright; (2) under the condition of the same amount of dyes, polymerization Compared with the traditional dip-dyeing process, the dyeing with compound microspheres can significantly improve the K/S of dyed fabrics and the color is darker; (3) The method is simple and easy to operate, no need to add electrolytes, and the colored microspheres can dye the fabrics at room temperature without salt dyeing. Reduce sewage discharge, save energy, environmental protection, and cost, and the dyed fabric has good color fastness, and each fastness index meets the application standards of dyed fabrics.

得到初染织物和染色残液后,本发明实施例调节残液pH值与原始染液一致,并且调节残液微球浓度为cn=cn-1+0.5%,其中,n为循环染色次数,cn为第n次染色的染液浓度,采用相同的浸染工艺重复染色后,得到循环染色后的染色织物。在本发明的实施例中,1≤n≤4,c0=1%~10%,优选为3%~5%,最后染得第n块织物。After obtaining the first dyed fabric and the dyeing residue, in the embodiment of the present invention, the pH value of the residue is adjusted to be consistent with the original dye liquor, and the microsphere concentration of the residue is adjusted to be c n =c n-1 +0.5%, where n is cyclic dyeing times, cn is the dye liquor concentration of the nth dyeing, after repeated dyeing with the same dip dyeing process, the dyed fabric after cyclic dyeing is obtained. In the embodiment of the present invention, 1≤n≤4, c 0 =1%-10%, preferably 3%-5%, and finally the nth fabric is dyed.

结果显示,本发明彩色共聚物微球染色织物颜色更深,色彩饱和度和鲜艳度较高,使用较少的染料(制得的彩色微球)就能得到较深和较鲜艳的颜色,且彩色共聚物微球可以回收循环利用。本发明提供的循环染色方法对于目前纤维染色基础理论的创新,提高活性染料的利用率,减少印染废水排放等具有重要意义。The results show that the color copolymer microspheres dyed fabric of the present invention has deeper color, higher color saturation and vividness, and can obtain deeper and brighter colors by using less dyes (the prepared color microspheres), and the color Copolymer microspheres can be recycled and reused. The cyclic dyeing method provided by the invention is of great significance for the innovation of the current basic theory of fiber dyeing, the improvement of the utilization rate of reactive dyes, and the reduction of printing and dyeing wastewater discharge.

为了进一步理解本申请,下面结合实施例对本申请提供的活性染料彩色微球对织物的循环染色方法进行具体地描述。In order to further understand the present application, the cyclic dyeing method for fabrics by reactive dye colored microspheres provided by the present application will be specifically described below with reference to the examples.

以下实施例中,所涉及的棉织物为棉纬平针织物(40s、110g/m2,购自淄博天罗纺织印染有限公司);P(St-BA-VBT)微球平均粒径为67nm,多分散性指数PDI=0.076。In the following examples, the cotton fabric involved is cotton weft plain knitted fabric (40s, 110g/m 2 , purchased from Zibo Tianluo Textile Printing and Dyeing Co., Ltd.); the average particle size of P(St-BA-VBT) microspheres is 67nm , the polydispersity index PDI=0.076.

实施例1Example 1

将棉织物置于浓度为20g/L的改性剂3-氯-2-羟丙基三甲基氯化铵溶液中(浴比为1:50),在红外染色机中进行改性;设置红外染色机参数:转速200N/min,温度70℃,升温速率为3℃/min,时间30min。改性结束后,向改性剂溶液中加入5g/L的NaOH溶液,继续处理30min。然后将处理后的织物用清水洗涤5次,并使用2g/L的冰乙酸溶液对织物上的碱液进行中和,最后用清水洗涤至中性,得到阳离子改性棉织物。The cotton fabric is placed in the modifier 3-chloro-2-hydroxypropyltrimethylammonium chloride solution with a concentration of 20g/L (the bath ratio is 1:50), and modified in an infrared dyeing machine; set Parameters of infrared dyeing machine: rotating speed 200N/min, temperature 70℃, heating rate 3℃/min, time 30min. After the modification, 5g/L NaOH solution was added to the modifier solution, and the treatment was continued for 30min. Then, the treated fabric was washed with water for 5 times, and 2 g/L of glacial acetic acid solution was used to neutralize the lye on the fabric, and finally washed with water until neutral, to obtain a cationic modified cotton fabric.

实施例2Example 2

将P(St-BA-VBT)微球分散液滴加到活性红24溶液中,染料相对于纳米微球的用量为75wt%,加入2.9mM/L(毫摩尔每升)NaCl,以500N/min转速搅拌,在pH值为5,室温25℃下进行染料的吸附,120min后透析提纯,得到活性红24彩色微球(染料吸附量363mg/g,平均粒径85nm)。The P(St-BA-VBT) microsphere dispersion was added dropwise to the reactive red 24 solution, the amount of dye relative to the nano-microspheres was 75wt%, 2.9mM/L (millimoles per liter) NaCl was added, and the concentration was 500N/L. Stir at a rotating speed for 1 min, and carry out dye adsorption at pH 5 and room temperature of 25 °C. After 120 min, dialysis and purification are performed to obtain reactive red 24 colored microspheres (dye adsorption capacity 363 mg/g, average particle size 85 nm).

选用所述活性红24彩色微球分散液为染液,在红外染色机上以浸染的方式,对实施例1中的改性织物进行染色。具体操作如下:用蒸馏水配制浓度为5%的活性红24彩色微球分散液,彩色微球染液与改性织物的浴比为50:1;设置红外染色机参数:转速200N/min,温度25℃,在pH值为4.70下染色,时间30min。染色结束后,用蒸馏水洗涤织物,平放于鼓风干燥箱内烘干,再置于40℃烘箱内30min,得到干燥的初染织物。The reactive red 24 color microsphere dispersion liquid was selected as the dyeing liquid, and the modified fabric in Example 1 was dyed by means of dip dyeing on an infrared dyeing machine. The specific operations are as follows: use distilled water to prepare reactive red 24 color microsphere dispersion with a concentration of 5%, and the bath ratio of the color microsphere dye solution to the modified fabric is 50:1; set the parameters of the infrared dyeing machine: rotating speed 200N/min, temperature 25°C, staining at pH 4.70 for 30 min. After dyeing, the fabric was washed with distilled water, placed flat in a blast drying oven for drying, and then placed in an oven at 40° C. for 30 min to obtain a dry primary dyed fabric.

调节初次浸染后残液的pH值与原始染液一致,并且调节其浓度为cn=cn-1+0.5%,采用相同浸染工艺对所述初染织物重复染色,得到循环染色后的染色织物,其颜色指标参见表1。表1中,织物0是原始溶液染得的改性棉织物,织物1至4分别为微球分散液循环1至4次染得的棉织物。Adjust the pH value of the residual liquid after the initial dyeing to be consistent with the original dyeing solution, and adjust its concentration to be c n =c n-1 +0.5%, and repeat the dyeing of the initially dyed fabric by using the same dyeing process to obtain the dyeing after cyclic dyeing fabric, see Table 1 for its color index. In Table 1, fabric 0 is the modified cotton fabric dyed with the original solution, and fabrics 1 to 4 are the cotton fabrics dyed by the microsphere dispersion for 1 to 4 times, respectively.

表1本发明实施例2循环染色改性棉织物的颜色指标Table 1 Color index of cyclic dyeing modified cotton fabric in Example 2 of the present invention

Figure BDA0001645303840000071
Figure BDA0001645303840000071

如表1所示,所有织物中,织物0的K/S值最大为14.8,织物3的K/S值最小为14.2,两者仅相差0.6,即织物0至4的K/S值变化非常小,这说明活性染料/共聚物微球分散液的再循环利用对织物的表观色深没有影响。此外,织物0至4的其他颜色数值都很相似,织物之间几乎没有色差,这表明活性染料/共聚物微球循环染色工艺是可行的。由于织物的颜色指标与活性染料/共聚物微球的稳定性密切相关,因此没有色差也表明活性染料/共聚物微球在回收后仍保持相同的稳定性及染色性能。As shown in Table 1, among all the fabrics, the K/S value of fabric 0 is the largest of 14.8, and the K/S value of fabric 3 is the smallest of 14.2, and the difference between the two is only 0.6, that is, the K/S value of fabrics 0 to 4 varies greatly. small, indicating that the recycling of reactive dye/copolymer microsphere dispersions has no effect on the apparent color depth of the fabric. In addition, the other color values of fabrics 0 to 4 are similar, and there is almost no color difference between fabrics, which indicates that the reactive dye/copolymer microsphere cyclic dyeing process is feasible. Since the color index of the fabric is closely related to the stability of the reactive dye/copolymer microspheres, the absence of color difference also indicates that the reactive dye/copolymer microspheres still maintain the same stability and dyeing performance after recycling.

上述颜色指标测试方法为:将彩色织物折叠4层,平整地放置在Datacolor SF-600plus测色仪的测试孔处,并设置测试参数:D65光源,6mm测量孔径,10°视角;测试彩色织物的颜色指标L*、a*、b*、C*和h°。在织物的每一层上测试两次,然后取平均值。The above-mentioned color index test method is: fold the colored fabric into 4 layers, place it in the test hole of the Datacolor SF-600plus colorimeter, and set the test parameters: D65 light source, 6mm measuring aperture, 10° viewing angle; Color indicators L*, a*, b*, C* and h°. Each layer of the fabric is tested twice and the average is taken.

并且,本发明对染色织物进行色牢度测试,彩色织物的耐摩擦、耐洗色牢度分别按照GB/T 3920-2008《纺织品色牢度试验耐摩擦色牢度》和GB/T3921-2008《纺织品色牢度实验耐皂洗色牢度》所述方法进行测试。结果如下:In addition, the present invention tests the color fastness of dyed fabrics, and the color fastness to rubbing and washing of the colored fabrics are respectively in accordance with GB/T 3920-2008 "Color Fastness Test of Textiles" and GB/T3921-2008 The test was carried out according to the method described in "Color fastness to soaping of textile color fastness test". The result is as follows:

表2本发明实施例2循环染色改性棉织物的色牢度指标Table 2 Color fastness index of cyclic dyeing modified cotton fabric in Example 2 of the present invention

Figure BDA0001645303840000081
Figure BDA0001645303840000081

从表2可以看出,织物0-1的耐干摩擦牢度为5级,耐湿摩擦牢度为4-5级;织物2-4的耐干摩擦牢度为4-5级,耐湿摩擦牢度为4级;原始溶液染得的织物0的变色牢度为3-4级,织物1-4的变色牢度为3级;所有织物的沾色牢度均为5级。尽管微球分散液的循环染色次数增加,优良的色牢度仍能满足染色织物的应用标准。织物的色牢度取决于共聚物微球与阳离子改性棉织物之间的静电引力和疏水作用力,因此,优良的色牢度表明两者之间的作用力不受再循环过程的影响。这些结果表明,活性染料/共聚物微球的回收及循环染色是可行的,该工艺可潜在地实现零排放。As can be seen from Table 2, the dry rubbing fastness of fabric 0-1 is grade 5, and the wet rubbing fastness is 4-5; the dry rubbing fastness of fabric 2-4 is 4-5 grade, and the wet rubbing fastness is fast. The color fastness of fabric 0 dyed by the original solution is grade 3-4, and the color fastness of fabric 1-4 is grade 3; the staining fastness of all fabrics is grade 5. Despite the increased number of dyeing cycles of the microsphere dispersion, the excellent color fastness can still meet the application standards for dyed fabrics. The color fastness of the fabric depends on the electrostatic attraction and hydrophobic interaction between the copolymer microspheres and the cationically modified cotton fabric, therefore, the excellent color fastness indicates that the interaction between the two is not affected by the recycling process. These results demonstrate that the recycling and cyclic dyeing of reactive dye/copolymer microspheres is feasible, and the process can potentially achieve zero emissions.

实施例3Example 3

将P(St-BA-VBT)微球分散液滴加到活性黄95溶液中,染料相对于纳米微球的用量为75wt%,加入2.9mM/L NaCl,以500N/min转速搅拌,在pH值为5,室温25℃下进行染料的吸附,120min后透析提纯,得到活性黄95彩色微球(染料吸附量580mg/g,平均粒径83nm)。The P(St-BA-VBT) microsphere dispersion was added dropwise to the reactive yellow 95 solution, the amount of dye relative to the nanospheres was 75wt%, 2.9mM/L NaCl was added, and the stirring speed was 500N/min. The value was 5, the dye was adsorbed at room temperature of 25°C, and purified by dialysis after 120 min to obtain reactive yellow 95 colored microspheres (dye adsorption amount 580 mg/g, average particle size 83 nm).

选用所述活性黄95彩色微球分散液为染液,在红外染色机上以浸染的方式,对实施例1中的改性织物进行染色。具体操作如下:用蒸馏水配制浓度为5%的活性黄95彩色微球分散液,彩色微球染液与改性织物的浴比为50:1;设置红外染色机参数:转速500N/min,温度25℃,在pH值为5.0下染色,时间30min。染色结束后,用蒸馏水洗涤织物,平放于鼓风干燥箱内烘干,再置于40℃烘箱内30min,得到干燥的初染织物。The reactive yellow 95 color microsphere dispersion liquid was selected as the dyeing liquid, and the modified fabric in Example 1 was dyed by means of dip dyeing on an infrared dyeing machine. The specific operations are as follows: use distilled water to prepare reactive yellow 95 color microsphere dispersion with a concentration of 5%, and the bath ratio of color microsphere dye solution and modified fabric is 50:1; set the parameters of the infrared dyeing machine: rotating speed 500N/min, temperature Dyeing at pH 5.0 at 25°C for 30 min. After dyeing, the fabric was washed with distilled water, placed flat in a blast drying oven for drying, and then placed in an oven at 40° C. for 30 min to obtain a dry primary dyed fabric.

调节初次浸染后残液的pH值与原始染液一致,并且调节其浓度为cn=cn-1+0.5%,采用相同浸染工艺对所述初染织物重复染色,得到循环染色后的染色织物,其颜色指标参见表3,色牢度指标参见表4。表3和表4中,织物0是原始溶液染得的改性棉织物,织物1至4分别为微球分散液循环1至4次染得的棉织物。Adjust the pH value of the residual liquid after the initial dyeing to be consistent with the original dyeing solution, and adjust its concentration to be c n =c n-1 +0.5%, and repeat the dyeing of the initially dyed fabric by using the same dyeing process to obtain the dyeing after cyclic dyeing For fabrics, see Table 3 for color index and Table 4 for color fastness index. In Tables 3 and 4, fabric 0 is the modified cotton fabric dyed with the original solution, and fabrics 1 to 4 are cotton fabrics dyed with the microsphere dispersion liquid for 1 to 4 times, respectively.

表3本发明实施例3循环染色改性棉织物的颜色指标Table 3 The color index of the cyclic dyeing modified cotton fabric in Example 3 of the present invention

Figure BDA0001645303840000091
Figure BDA0001645303840000091

表4本发明实施例3循环染色改性棉织物的色牢度指标Table 4 The color fastness index of the cyclic dyeing modified cotton fabric in Example 3 of the present invention

Figure BDA0001645303840000092
Figure BDA0001645303840000092

实施例4Example 4

将P(St-BA-VBT)微球分散液滴加到活性黄95溶液中,染料相对于纳米微球的用量为60wt%,加入2.9mM/L NaCl,以500N/min转速搅拌,在pH值为5,室温25℃下进行染料的吸附,120min后透析提纯,得到活性黄95彩色微球(染料吸附量530mg/g,平均粒径93nm)。The P(St-BA-VBT) microsphere dispersion was added dropwise to the reactive yellow 95 solution, the amount of dye relative to the nanospheres was 60wt%, 2.9mM/L NaCl was added, and the stirring speed was 500N/min. The value was 5, the dye was adsorbed at room temperature of 25°C, and purified by dialysis after 120 min to obtain reactive yellow 95 colored microspheres (dye adsorption amount of 530 mg/g, average particle size of 93 nm).

选用所述活性黄95彩色微球分散液为染液,在红外染色机上以浸染的方式,对实施例1中的改性织物进行染色。具体操作如下:用蒸馏水配制浓度为3%的活性黄95彩色微球分散液,彩色微球染液与改性织物的浴比为30:1;设置红外染色机参数:转速500N/min,温度25℃,在pH值为5.0下染色,时间30min。染色结束后,用蒸馏水洗涤织物,平放于鼓风干燥箱内烘干,再置于40℃烘箱内50min,得到干燥的初染织物。The reactive yellow 95 color microsphere dispersion liquid was selected as the dyeing liquid, and the modified fabric in Example 1 was dyed by means of dip dyeing on an infrared dyeing machine. The specific operations are as follows: use distilled water to prepare reactive yellow 95 color microsphere dispersion with a concentration of 3%, and the bath ratio of color microsphere dye solution and modified fabric is 30:1; set the parameters of the infrared dyeing machine: rotating speed 500N/min, temperature Dyeing at pH 5.0 at 25°C for 30 min. After dyeing, the fabric was washed with distilled water, placed flat in a blast drying oven for drying, and then placed in an oven at 40° C. for 50 min to obtain a dry primary dyed fabric.

调节初次浸染后残液的pH值与原始染液一致,并且调节其浓度为cn=cn-1+0.5%,采用相同浸染工艺对所述初染织物重复染色,得到循环染色后的染色织物,其颜色指标、色牢度结果如下:Adjust the pH value of the residual liquid after the initial dyeing to be consistent with the original dyeing solution, and adjust its concentration to be c n =c n-1 +0.5%, and repeat the dyeing of the initially dyed fabric by using the same dyeing process to obtain the dyeing after cyclic dyeing Fabric, its color index, color fastness results are as follows:

表5本发明实施例4循环染色改性棉织物的颜色指标Table 5 The color index of the cyclic dyeing modified cotton fabric in Example 4 of the present invention

Figure BDA0001645303840000101
Figure BDA0001645303840000101

表6本发明实施例4循环染色改性棉织物的色牢度指标Table 6 Color fastness index of cyclic dyeing modified cotton fabric in Example 4 of the present invention

Figure BDA0001645303840000102
Figure BDA0001645303840000102

Figure BDA0001645303840000111
Figure BDA0001645303840000111

由以上实施例可知,本申请所述彩色微球具有一定的稳定性,通过对改性织物循环染色,采用极少的染料即可得到较深和较鲜艳的染色织物,节约染料,显著提高了染料的利用率,环保且成本低。本发明微球循环染色织物比传统浸染工艺染色织物K/S明显提高,颜色深;并且所染织物拥有较好的色牢度,各项牢度指标满足染色织物的应用标准。It can be seen from the above examples that the colored microspheres described in the present application have a certain stability. By cyclically dyeing the modified fabric, a darker and brighter dyed fabric can be obtained by using very few dyes, which saves dyes and significantly improves the dyeing performance. The utilization rate of dyes is environmentally friendly and the cost is low. Compared with the traditional dip-dyeing process dyed fabric, the microsphere cyclic dyeing fabric of the invention has significantly higher K/S and darker color; and the dyed fabric has better color fastness, and various fastness indexes meet the application standards of dyed fabrics.

以上所述仅是本发明的优选实施方式,应当指出,对于使本技术领域的专业技术人员,在不脱离本发明技术原理的前提下,是能够实现对这些实施例的多种修改的,而这些修改也应视为本发明应该保护的范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, various modifications to these embodiments can be realized, while These modifications should also be regarded as the scope of protection of the present invention.

Claims (7)

1. A method for circularly dyeing fabric by using reactive dye colored microspheres comprises the following steps:
s1, adsorbing the reactive dye by using polystyrene-acrylate cation nano microspheres to obtain reactive dye colorful microspheres, wherein the use amount of the reactive dye relative to the nano microspheres is 60-75 wt%; the reactive dye is reactive red 24 or reactive yellow 95; the adsorption of the reactive dye is carried out in the presence of sodium chloride under the stirring condition;
s2, taking the dispersion liquid of the reactive dye color microspheres as a dye solution, and carrying out primary dip dyeing on the cationic modified cellulose fabric, wherein the reactive dye color microspheres have the weight c on the fabric01 to 10 percent, the dyeing temperature is 25 to 50 ℃, and the dyeing pH value is 3 to 5Dyeing for 10-90 min to obtain a primary dyed fabric and dyeing residual liquid;
s3, adjusting the concentration of the dyeing residual liquid according to the formula 1, and circularly dyeing the primarily dyed fabric by adopting the primary dip dyeing process to obtain a dyed fabric;
cn=cn-1+ 0.5% of formula 1;
n is the number of dyeing cycles, cnThe dye liquor concentration of the nth dyeing is shown.
2. The cyclic dyeing method according to claim 1, wherein the polystyrene-acrylate cationic nanospheres have an average particle size of 50nm to 150 nm.
3. The cyclic dyeing method according to claim 1, wherein the polystyrene-acrylate cationic nanospheres are styrene-butyl acrylate copolymer cationic nanospheres.
4. The cyclic dyeing process according to claim 1, characterized in that the cationic modified cellulose fabric is obtained by modifying a cellulose fabric with a modifier selected from one or more of polyepichlorohydrin amide, epoxypropyltrimethylammonium chloride and 3-chloro-2-hydroxypropyltrimethylammonium chloride.
5. The cyclic dyeing process according to claim 4, characterized in that the cellulose fabric is selected from cotton, hemp, tencel or modal.
6. The cyclic dyeing method according to claim 1, wherein in step S2, the bath ratio of the primary dip dyeing is 1:20 to 1: 100.
7. The cyclic dyeing method according to claim 1, wherein the step S2 further comprises, after the completion of the primary exhaust dyeing: and washing the fabric, and drying at 40-110 ℃ to obtain the dry primarily dyed fabric.
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