CN108442048B - Safety belt area round pin rigging equipment - Google Patents

Safety belt area round pin rigging equipment Download PDF

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Publication number
CN108442048B
CN108442048B CN201810205069.6A CN201810205069A CN108442048B CN 108442048 B CN108442048 B CN 108442048B CN 201810205069 A CN201810205069 A CN 201810205069A CN 108442048 B CN108442048 B CN 108442048B
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China
Prior art keywords
pin
belt
webbing
sewing machine
retractor
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CN201810205069.6A
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CN108442048A (en
Inventor
陈月祥
代兴波
朱兴兵
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CHONGQING GUANGDA INDUSTRIAL CO LTD
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CHONGQING GUANGDA INDUSTRIAL CO LTD
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Publication of CN108442048A publication Critical patent/CN108442048A/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/02Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives

Abstract

The invention discloses a safety belt pin assembling device, which comprises: a folding device capable of folding the webbing so that the webbing is wound around the strap pin; a sewing machine which is positioned at one side of the folding device and enables the folded woven belt to be sewn; the material containing device is positioned on the other side of the turnover device and is used for containing the strip pin; the ejector pin device is positioned on one side of the material containing device and is used for placing the ribbon pin into the ribbon; and the control device is used for controlling the material containing device, the ejector pin device and the turnover device. The safety belt pin assembling equipment provided by the invention controls the material containing device, the pin ejecting device and the folding device through the control device to complete the operation of winding the belt pin on the woven belt, so that the operation of manually installing the belt pin and folding the woven belt is avoided, the labor consumption is reduced, and the production efficiency is improved.

Description

Safety belt area round pin rigging equipment
Technical Field
The invention relates to the technical field of automobile accessory manufacturing equipment, in particular to safety belt pin assembling equipment.
Background
The meshbelt of safety belt is fixed through taking round pin and coiler, and prior art is at the in-process of processing safety belt, and operating personnel need turn over the meshbelt earlier and sew up, inserts the meshbelt round pin again and sews up in the area pinhole that the back produced, wherein turns over the meshbelt and inserts the operation of taking the round pin in the meshbelt and all need be accomplished by the manual work, and the process of assembly has a large amount of repetitive actions, and intensity of labour is big, and production efficiency is low.
Therefore, how to improve the working efficiency of the safety belt pin assembling equipment and reduce the working strength of operators is a technical problem which needs to be solved urgently by the technical personnel in the field.
Disclosure of Invention
The invention aims to provide a safety belt pin assembling device which can automatically assemble a belt pin and a mesh belt, turn over and sew up the mesh belt, improve the production efficiency and reduce the labor intensity.
To achieve the above object, the present invention provides a seatbelt buckle assembling apparatus, comprising:
a folding device capable of folding the webbing so that the webbing is wound around the strap pin;
a sewing machine which is positioned at one side of the folding device and enables the folded woven belt to be sewn;
the material containing device is positioned on the other side of the turnover device and is used for containing the strip pin;
the ejector pin device is positioned on one side of the material containing device and is used for placing the ribbon pin into the ribbon;
and the control device is used for controlling the material containing device, the ejector pin device and the turnover device.
Preferably, flourishing material device includes the feed bin, be equipped with in the feed bin and be used for holding the cell body of taking the round pin, the cell body bottom is equipped with the unloading passageway, the export of unloading passageway is equipped with the unloading control mechanism who is used for controlling unloading quantity.
Preferably, the ejector pin device is an ejector pin cylinder, and a piston of the ejector pin cylinder is positioned on one side of the outlet of the blanking channel.
Preferably, the folding device includes a folding jig capable of lifting the webbing to fold, and the folding jig is connected with a driving mechanism for pushing the folding jig to complete the folding operation.
Preferably, the side surface of the turnover jig facing the sewing machine is a working surface, and a limiting part for limiting the turnover length of the woven belt is arranged on the working surface.
Preferably, the retractor further comprises a retracting device for retracting the webbing into the retractor, and the retracting device comprises a fixing mechanism for fixing the retractor and a tightening mechanism for winding the webbing.
Preferably, the fixing mechanism comprises a frame for accommodating the retractor, and the frame is provided with a blocking arm for limiting the vertical displacement of the retractor.
Preferably, the tightening mechanism comprises a motor positioned on one side of the sewing machine, and a shaft of the motor is connected with a tightening jig used for fixing the woven belt.
Preferably, the monitoring part is connected with a control part which controls the motor to rotate to tighten the mesh belt when the presser foot of the sewing machine is lifted.
Preferably, the crankshaft of the motor is further connected with a measuring part for measuring a torque of the crankshaft, and a judging part for judging whether the torque is higher than a preset value is connected with the measuring part.
The automatic assembling equipment for the safety belt is provided with the material containing device, the ejector pin device, the turnover device, the sewing machine and the control device, the belt pin is arranged in the material containing device, the woven belt is perpendicular to the sewing machine body and is arranged on the bottom plate of the sewing machine, the belt pin is arranged in the material containing device, then the ejector pin device pushes the belt pin to the upper surface of the woven belt, the folding device turns over the woven belt around the belt pin, then the sewing machine sews the woven belt which bypasses the belt pin to realize the assembling of the belt pin, the work flows of the material containing device, the ejector pin device, the turnover device and the sewing machine are all controlled and completed by the control device, an operator only needs to assist the control device to send an operation instruction, the workload of the operator is greatly reduced, and the assembling efficiency of the woven belt and the belt pin is.
In addition, in the prior art, after the installation of the strap pin and the braid is finished, the strap pin needs to be manually installed in the position of a core shaft of the retractor, the labor intensity is high, the production efficiency is low, the invention is also provided with a winding device, the winding device comprises a fixing mechanism and a tightening mechanism, the braid penetrates through the retractor, one end of the braid is provided with the strap pin, the other end of the braid is fixed in a tightening jig of the tightening mechanism, and the retractor is fixed in the fixing mechanism. After the braid is sewn, the tightening mechanism tightens the braid, the ribbon pin is fixed in the coiler mandrel along with the movement of the braid at the moment, the assembly of the ribbon pin and the coiler is completed, the operation of pulling the braid by an operator to install the ribbon pin is avoided, manpower is saved, and the assembly efficiency is improved
In addition, the motor shaft of the tightening mechanism is also connected with a detection part, when the tightening mechanism tightens the woven belt, the belt pin is clamped by the retractor in the fixing mechanism, so that the torque of the motor is increased, the detection part can measure the torque of the motor, and the torque of the motor shaft of the detection part can be judged to judge whether the belt pin is installed or not, so that the phenomenon that the belt pin is not installed can be effectively prevented.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic structural view of one embodiment of a seatbelt buckle assembling apparatus provided in the present invention;
FIG. 2 is a front view of the seatbelt buckle mounting apparatus of FIG. 1;
FIG. 3 is a top plan view of the seatbelt buckle rigging apparatus of FIG. 1;
FIG. 4 is a side view of the seatbelt buckle mounting apparatus of FIG. 1;
fig. 5 is a schematic structural view of the turnover jig.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 5, fig. 1 is a schematic structural diagram of an embodiment of a seat belt pin assembling apparatus according to the present invention; FIG. 2 is a front view of the seatbelt buckle mounting apparatus of FIG. 1; FIG. 3 is a top plan view of the seatbelt buckle rigging apparatus of FIG. 1; FIG. 4 is a side view of the seatbelt buckle mounting apparatus of FIG. 1; fig. 5 is a schematic structural view of the turnover jig.
The invention provides safety belt pin assembling equipment which comprises a material containing device 1, a pin ejecting device 2, a sewing machine 4 and a turnover device 3, wherein a woven belt to be sewn is placed on a bottom plate below a needle of the sewing machine 4, the turnover device 3 is positioned on one side of the bottom plate of the sewing machine 4, one end of the woven belt abuts against the turnover device 3, the material containing device 1 and the pin ejecting device 2 are positioned on one side of the turnover device 3, the belt pin is placed in the material containing device 1, the material containing device 1 ejects a belt pin each time, the pin ejecting device 2 pushes the ejected belt pin to the upper surface of the woven belt, the turnover device 3 turns over the woven belt around the belt pin, and the sewing machine 4 stitches the woven belts on the upper side and the lower side of the belt pin together after turning over, so that the assembly of the belt pin and the woven belt. The blanking of the material containing device 1, the pushing belt pin of the pin ejecting device 2 and the folding action of the folding device 3 for folding the woven belt are all controlled by the control device.
The material containing device 1, the ejector pin device 2, the turnover device 3 and the sewing machine 4 can be arranged on the same operating platform. The operator operates in front of the operation platform.
In addition, for the convenience of placing the woven belt, the woven belt is placed on a bottom plate of the sewing machine 4, two transverse guide rails are arranged at the position below the machine head, the woven belt can be placed in a positioning groove between the two guide rails, a belt pin groove is formed in each guide rail, the belt pin is pushed into the belt pin groove by the ejector pin device 2, the belt pin groove can limit the displacement on the belt pin rereading guide rail, specifically, the belt pin groove can be the same as the cross section of the belt pin, and limitation is not performed here.
In this embodiment, flourishing material device 1 includes the feed bin, is equipped with the cell body in the feed bin, and the cross section of cell body is the rectangle, and the width of cell body equals the length of taking the round pin, and the cell body bottom surface is the inclined plane of declination downwards, and the bottom on inclined plane is equipped with unloading passageway. The shape of the silo is just one specific embodiment of the invention, and the silo may be cylindrical or conical in other embodiments. The width of the blanking channel is slightly larger than the diameter of the belt pin, so that only one belt pin passes through the blanking channel at a time. The outlet of the blanking channel is provided with a blanking control mechanism, the blanking control mechanism comprises a blanking cylinder, the blanking cylinder acts once to control the outlet to fall down to form a belt pin, and after the belt pin falls down, the blanking control mechanism resets to seal the outlet of the blanking channel, so that other belt pins are prevented from falling down. The structure of the blanking control mechanism can refer to the prior art, and is not described in detail herein.
The material receiving platform is arranged below the outlet of the blanking channel, the ejector pin device 2 is located on one side of the material receiving platform, the ejector pin device 2 can be specifically an ejector pin cylinder, after the blanking control mechanism acts, a belt pin falls to the material receiving platform, a piston rod of the ejector pin cylinder extends out to push the belt pin on the material receiving platform to the upper surface of a mesh belt, and the ejector pin operation is completed.
In order to fix the position of the belt pin on the woven belt, the ejector pin cylinder piston can be further provided with a limiting mechanism, the limiting mechanism is located at the front end of the ejector pin cylinder piston and extends in the axial direction, and when the woven belt winds the pin shaft, the limiting mechanism can apply radial acting force to the belt pin so as to limit radial displacement of the belt pin.
The folding device 3 in this embodiment includes a folding jig 31 and a driving mechanism, one end of the braid is disposed on the folding jig 31, and the folding jig 31 moves along the vertical direction and then moves horizontally to one side of the braid to fold the braid on the folding jig 31 around the ribbon pin. The action of the turnover jig 31 is completed by the driving mechanism.
Specifically, the structure of the turnover jig 31 is as shown in fig. 5, the side of the turnover jig 31 facing the sewing machine 4 is a working surface, a limiting portion is arranged on the working surface, when the woven belt is placed on the turnover jig 31, one end of the woven belt abuts against the limiting portion, the knock-pin device 2 pushes the belt pin to the woven belt at the bottom of the working surface, and the distance from the limiting portion to the bottom of the working surface is the length of the woven belt passing the belt pin.
The folding device 3 is located one side of the bottom plate of the sewing machine 4, the distance between the head of the sewing machine 4 and the bottom plate is narrow, the woven belt is placed conveniently, the working face of the folding jig 31 and the crossed edge of the bottom surface are attached to the bottom plate of the sewing machine 4, a preset angle is formed between the working face and the bottom surface, the included angle between the working face and the bottom surface is 30 degrees, and a user can adopt other angles as required without limitation. In order to attach the webbing to the belt pin by the folding jig 31 and prevent the gap between the webbing and the belt pin from being too large, the bottom surface of the folding jig 31 in this embodiment is provided with a relief portion, which is an arc surface that can be attached to the belt pin.
The driving mechanism in this embodiment includes a vertical cylinder and a horizontal cylinder, the vertical cylinder is disposed along the vertical direction, a piston of the vertical cylinder faces upward, the horizontal cylinder is connected to the piston of the vertical cylinder, and the piston of the horizontal cylinder is connected to the turnover jig 31. The stroke of the vertical cylinder is the diameter of the belt pin. The cylinder bank is only one embodiment of the drive mechanism of the present invention, and it is of course possible to use a hydraulic cylinder bank or other structure as the drive mechanism.
The structure of the sewing machine 4 in this embodiment can refer to the prior art, and the sewing machine 4 can be operated by the operator stepping on the pedal to complete the sewing operation, and can also be controlled by the control device to complete the sewing operation.
Before the safety belt pin assembling device works, the woven belt needs to be placed on a bottom plate of the sewing machine 4, one end of the woven belt is abutted against the limiting part of the turnover jig 31, and then the switch is triggered. The action process of the safety belt pin assembling equipment in the embodiment is that the blanking control mechanism opens the outlet of the material containing device 1 to release a belt pin, the pin ejecting device 2 pushes the belt pin to the upper surface of the woven belt, the turnover device 3 turns over the belt pin until the belt pin is turned over, and after the woven belt is turned over, the woven belt on the upper side and the lower side of the belt pin of the sewing machine 4 is sewn, so that the assembly of the woven belt and the belt pin is completed.
The control device can refer to a circuit which takes a PLC (programmable logic controller) or a singlechip and the like as a core in the prior art, technicians program actions required to be executed by each device according to a sequence and store the actions in the control device, the control device is controlled by a switch to trigger the switch, and the control device controls other devices to sequentially act to complete the assembly of the belt pin and the woven belt. The switch in this embodiment may be a touch switch, a remote switch, or an inductive switch.
In this embodiment, under the control of the control device, the belt pin is released from the bottom of the material containing device 1, the pin ejecting device 2 pushes the belt pin to the upper surface of the mesh belt, the mesh belt is turned over around the belt pin by the turning over device 3, and the mesh belt is sewn by the sewing machine 4 on the upper side and the lower side of the belt pin after the mesh belt is turned over, so that the automatic assembly of the mesh belt and the belt pin is realized, a large amount of labor is saved, and the production efficiency is improved.
The webbing provided with the belt pin needs to be assembled with the retractor, the specific process is that the webbing penetrates into the retractor, the webbing is pulled to drive the belt pin to the position of a mandrel of the retractor, the belt pin and the retractor need to be installed manually in the prior art, and in order to reduce the manual loss of installation of the belt pin and the retractor, the safety belt pin assembling equipment provided by the invention further comprises a winding device.
The furling device comprises a fixing mechanism 5 and a tightening mechanism 6. According to the invention, firstly, a mesh belt penetrates into the retractor, then the retractor is fixed in the fixing mechanism 5, the mesh belt is fixed on the tightening mechanism 6, a belt pin is installed at one end of the mesh belt, the mesh belt is tightened through the tightening mechanism 6, and the belt pin is driven to be installed in the retractor, so that the assembly of the belt pin and the retractor is completed.
Specifically, the fixing mechanism 5 includes a frame body in which the retractor is placed and a blocking arm that presses on the top of the retractor, thereby restricting the displacement of the retractor in the vertical direction. Of course, the fixing mechanism 5 may have other structures, for example, a limit groove may be provided in the blocking arm, and the limit groove may limit the horizontal displacement of the retractor, instead of the above-described function of the frame body.
The tightening mechanism 6 comprises a motor located on one side of the sewing machine 4, a tightening jig is connected with a motor shaft, the tightening jig is cylindrical, one end of the tightening jig is connected with the motor shaft, a radial fixing groove is formed in the other end of the tightening jig, the depth of the fixing groove is larger than or equal to the width of the woven tape, and the woven tape penetrates through the fixing groove and is fixed in the tightening mechanism 6. Of course, the tightening jig may also have other shapes, and is not limited herein.
According to the invention, the mesh belt penetrates through the retractor, the retractor is fixed in the fixing mechanism 5, and the tightening mechanism 6 is controlled to pull the mesh belt after the assembly of the mesh belt and the mesh belt is completed, so that the assembly of the mesh belt and the retractor is completed. It should be noted that the above-mentioned steps are only a preferred embodiment of the invention and that the process of passing the webbing through the retractor can take place at any stage of the assembly of the belt pin with the webbing and that the above-mentioned steps do not represent a necessary order of succession.
In addition, in order to reduce the operation steps required by the operator and improve the automation degree of the equipment, the monitoring part is arranged at the position, corresponding to the presser foot, on the bottom plate of the sewing machine 4 in the embodiment, the monitoring part is connected with the control part, when the sewing machine 4 finishes sewing, the presser foot is lifted up, the monitoring part transmits a detected signal to the control part, and the control part controls the motor to rotate to drive the tightening jig to tighten up the braid, so that the assembly of the strap pin and the retractor is completed.
The monitoring part in the embodiment can be a metal sensor, and the metal sensor can sense that the presser foot is close to or far away from the bottom surface and transmit a detection signal to the control part. Of course, the monitoring unit may be a pressure sensor or other type of sensor.
The structure of the control part can refer to the prior art, and is not described herein again. The control unit may be a single device, or may be a functional module of the control device, and is not limited herein.
In this embodiment, the coiler is fixed in fixed establishment 5, and the meshbelt passes from the coiler, and tightening mechanism 6 can tighten up the meshbelt, and the area round pin of the meshbelt other end is tightened up in the dabber of coiler under the drive of meshbelt to realized the assembly of area round pin with the coiler, avoided the manual operation of tightening up the meshbelt, reduced operating personnel's intensity of labour.
In the embodiment, the motor is also connected with a measuring part, the measuring part is connected with a judging part, the measuring part can measure the torque of a motor shaft, and the judging part compares the measuring result of the measuring part with a preset value so as to judge whether the woven belt is provided with the belt pin. The structure of the determination unit can refer to the prior art. Preferably, the measuring part is a torque sensor, and the measuring part also measures the current flowing through the motor or the rotating speed of the crankshaft, and judges whether the webbing belt is provided with the belt pin according to the current or the rotating speed of the crankshaft. The measuring unit may be a separate measuring device or may be a component of the motor itself.
The motor tightens up the mesh belt, the belt pin at the other end of the mesh belt is brought into the retractor along with the mesh belt, the belt pin cannot penetrate through the retractor, the retractor is fixed in the fixing mechanism 5, acting force applied to the retractor by the fixing mechanism 5 is transmitted to a motor shaft, so that torque on the shaft is increased, the measuring part measures the torque of the shaft, and if the measuring result is greater than a preset value, the belt pin is installed on the mesh belt; if the measuring result is always smaller than the preset value, the belt pin is not installed in the woven belt.
Preferably, can set up in this embodiment and remind the mechanism, if judge that the device finds that the meshbelt is neglected to be adorned and is taken the round pin, then remind operating personnel to inspect, specific warning mechanism can be for reminding pilot lamp or bee calling organ etc..
The torque of motor spindle is measured through measuring part to this embodiment, and judgement portion judges according to the measuring result whether the meshbelt neglects the dress area round pin, and automated inspection can practice thrift the artifical loss of quality control, improves the qualification rate of product.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The above has described in detail the seatbelt buckle assembling apparatus provided by the present invention. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (7)

1. A seatbelt buckle assembling apparatus, comprising:
a folding device (3) capable of folding the webbing so that the webbing is wound around the strap pin;
the sewing machine (4) is located on one side of the turning device (3) and used for enabling the turned woven belts to be sewn, the turning device (3) comprises a turning jig (31) capable of lifting the woven belts to turn over, the turning jig (31) is connected with a driving mechanism used for pushing the turning jig (31) to complete turning operation, the side, facing the sewing machine (4), of the turning jig (31) is a working surface, and a limiting portion used for limiting the turning length of the woven belts is arranged on the working surface;
the material containing device (1) is positioned on the other side of the turnover device (3) and is used for containing the strip pin;
the pin ejecting device (2) is positioned on one side of the material containing device (1) and used for putting a belt pin into a woven belt, the material containing device (1) comprises a material bin, a groove body used for containing the belt pin is arranged in the material bin, a blanking channel is arranged at the bottom of the groove body, and a blanking control mechanism used for controlling blanking quantity is arranged at an outlet of the blanking channel;
and the control device is used for controlling the material containing device (1), the ejector pin device (2) and the turnover device (3).
2. The belt pin assembling apparatus according to claim 1, wherein said knock-pin device (2) is a knock-pin cylinder, and said knock-pin cylinder piston is located at one side of the outlet of said discharging passage.
3. The seatbelt buckle assembling apparatus according to any one of claims 1 to 2, further comprising a retracting device to retract the webbing into the retractor, the retracting device comprising a fixing mechanism (5) to fix the retractor and a tightening mechanism (6) to wind the webbing.
4. A seatbelt buckle assembling apparatus according to claim 3, wherein the fixing mechanism (5) includes a frame body for housing the retractor, and a blocking arm for limiting a vertical displacement of the retractor is provided on the frame body.
5. The safety belt pin assembling device according to claim 3, wherein the tightening mechanism (6) comprises a motor located on one side of the sewing machine (4), and a tightening jig used for fixing the webbing is connected with a shaft of the motor.
6. The belt pin attaching apparatus according to claim 5, wherein a monitor portion is provided on a bottom plate of the sewing machine (4) at a position corresponding to a presser foot, and the monitor portion is connected with a control portion for controlling the motor to rotate to tighten the webbing when the presser foot of the sewing machine (4) is lifted.
7. The seatbelt buckle assembling apparatus according to claim 5, wherein the shaft of the motor is further connected to a measuring portion for measuring a torque of the shaft, and a judging portion connected to the measuring portion for judging whether the torque is higher than a preset value.
CN201810205069.6A 2018-03-13 2018-03-13 Safety belt area round pin rigging equipment Active CN108442048B (en)

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CN108085881A (en) * 2017-12-04 2018-05-29 东莞市优速机械有限公司 A kind of end backrush of belt-strap, sewing device
CN209850266U (en) * 2019-02-19 2019-12-27 上海天合汽车安全系统有限公司 Safety belt accessory assembling device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114016218A (en) * 2021-11-05 2022-02-08 南京中拓科技有限公司 Automobile safety belt mounting equipment
CN114016218B (en) * 2021-11-05 2024-01-19 南京中拓科技有限公司 Automobile safety belt installation equipment

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