CN108441313A - A kind of lubricating oil modulating system based on Flexible Production - Google Patents
A kind of lubricating oil modulating system based on Flexible Production Download PDFInfo
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- CN108441313A CN108441313A CN201810328439.5A CN201810328439A CN108441313A CN 108441313 A CN108441313 A CN 108441313A CN 201810328439 A CN201810328439 A CN 201810328439A CN 108441313 A CN108441313 A CN 108441313A
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- connect
- strainer
- atomization
- tank body
- driving motor
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
Abstract
The invention discloses a kind of lubricating oil modulating system based on Flexible Production, including atomization mixing portion, mixing part and rotating filter part；Atomization mixing portion includes atomization tank, the runing rest that is fixed on atomization tank bottom surface, with the vertical shaft of runing rest rotation connection, the cylindrical drum being fixed on vertical shaft, driving motor A and atomization system on atomization tank top surface；Mixing part include stir tank body, the rotating ring being fixed on stirring tank body, with the cover board of rotating ring rotation connection, installation blender on the cover board, the driving motor B being fixedly mounted on stirring tank wall and the rotating wheel on driving motor B output shafts；The rotating filter part includes filter vat, is rotatablely connected with filter vat dead axle, the through-hole being opened in dead axle, the circulating pump being connect with through-hole one end and filtration system.
Description
Technical field
The present invention relates to lubricating oil manufacture fields, and in particular to a kind of lubricating oil modulating system based on Flexible Production.
Background technology
Lubricating oil is used in various types automobile, on mechanical equipment to reduce the liquid of friction, protection machinery and workpiece
Or semisolid lubricants, mainly the effects that lubrication, supplement heat rejecter, antirust, cleaning, sealing and buffering (Roab).
Lubricating oil is generally made of base oil and additive two parts.Base oil is the main component of lubricating oil, is decide
The fundamental property of lubricating oil, additive can then make up and improve the deficiency of base oil aspect of performance, assign certain new performances, are
The important component of lubricating oil.
Lube base oil mainly divides mineral base oil, synthetic base oil and biological basis oil three categories.Mineral base
Oil is widely used, and dosage is very big (about 95% or more), but some application scenarios must then use synthetic base oil and biological oil base
The product of plinth oil allotment.
Lube oil additive is that one or more of lubricant compound is added, so that lubricant obtains certain new spy
Property or improve lubricant in some existing characteristics.Additive mainly has antioxidant, antiwear additive, friction modifier by function point
(also known as oiliness improver), EP agent, detersive, dispersant, foam in hibitors, corrosion prevention rust preventer, flow point improver, viscosity refer to
The types such as number promoting agent.
Lubricating oil types are more, and application scenarios are extensive, need to select suitable base oil according to different use environments and add
Add agent.For the common category of large-scale use, mature production technology, the market demand is extensive, is suitble to industrialized production.But for
Small category, lubricating oil with strong points can not form ripe closed loop, especially in new product development, experiment use and small lot
The allotment work in the fields such as trial-production, lubricating oil is more difficult always.Production equipment lacks, mixability is low, manual modulating performance
The problems such as unstable, annoyings always research staff and producer.
Invention content
The present invention is intended to provide a kind of mixing efficiency is high, the lubricating oil modulation based on Flexible Production that production performance is stablized
System.
The present invention adopts the following technical scheme that：
A kind of lubricating oil modulating system based on Flexible Production, including atomization mixing portion, mixing part and rotating filter portion
Point；
The atomization mixing portion includes atomization tank, the runing rest that is fixed on atomization tank bottom surface, is connected with runing rest rotation
The vertical shaft that connects, the cylindrical drum being fixed on vertical shaft, driving motor A and atomization system on atomization tank top surface；
The output end of the driving motor A and one end of vertical shaft connect；
The atomization system includes the mist pipe being distributed on atomization tank madial wall, is distributed in mist pipe atomizer, peace
Batch can on atomization tank top surface and with expect tank connected flow pump；
The output end of the flow pump is connect with mist pipe；
The mixing part include stir tank body, be fixed on stirring tank body on rotating ring, with rotating ring rotation connection cover board,
Installation blender on the cover board, the driving motor B being fixedly mounted on stirring tank wall and mounted on driving motor B outputs
Rotating wheel on axis；
The blender eccentric setting；The rotating wheel is contacted with cover board；
The rotating filter part includes filter vat, the dead axle being connect with filter vat, the through-hole being opened in dead axle and through-hole one end
The flow pump and filtration system of connection；
The filtration system includes strainer, is fixed on strainer upper rotary sleeve, lower rotary sleeve and the driving being fixed on strainer
System；The upper rotary sleeve and lower rotary sleeve are connect with fixed-axis rotation；
It is evenly equipped with hole on the part that the dead axle is located in strainer package；
The drive system includes the driving motor C being mounted on lauter tub top surface, the driving on driving motor C output shafts
Gear and the driven gear on upper rotary sleeve；
The output shaft of the driving motor C stretches into inside lauter tub；The driving gear is engaged with driven gear；
Further include the first connecting tube, the second connecting tube and liquid back pipe；
One end of first connecting tube is connect with atomization tank, and the other end is connect with stirring tank body；
One end of second connecting tube is connect with stirring tank body, and the other end is connect with flow pump；
One end of the liquid back pipe and the free end of through-hole connect, and the other end is connect with stirring tank body.
As further solution：The atomization tank is conical bottom tank.
As further solution：It is fixed with baffle ring on the vertical shaft；The baffle ring is located at the lower section of cylindrical drum；Institute
State the top that baffle ring is located at runing rest.
As further solution：The bottom surface of first connecting tube and atomization tank connects, the other end and agitator tank
The side of body connects；Second connecting tube is connect with the bottom surface of stirring tank body；The side of the liquid back pipe and stirring tank body connects
It connects.
As further solution：The quantity of the filtration system is at least three sets.
As further solution：Filtration system strainer described in first set is located at the interior of second set of filtration system strainer
Portion；The strainer of second set of filtration system is located at the inside of third set filtration system strainer.
As further solution：The circulation area of filtration system strainer described in first set is more than second set of mistake
The circulation area of filter system strainer；The circulation area of second set of filtration system strainer is more than third and covers the filtration system filter
The circulation area of net.
The good effect that the present invention generates is as follows：
The present invention makes for the small lot of lubricating oil, is designed in terms of research and development trial-production and micro modulation, disclosure satisfy that these
The actual demand in field.Lubricating oil still relies primarily on artificial modulation at present when being made on a small quantity, and the modulation time is long, than
Phenomena such as example control is unstable, mixing is uneven always exists, and not only influences lubricant effect, also results in the inclined of lubricants performance
Difference.When small lot makes, properties of product are unstable；When laboratory micro is modulated, the performance parameter gap of each batch is excessive；Especially
It is the development work before industrialized production, is easy to cause the performance parameter deviation mistake of trial product and product of production line
Greatly, great fund waste and unnecessary debugging and delay cost are caused.Present invention employs atomization mixing-stirring-is secondary
The new process of filtering is capable of being sufficiently mixed for optimized integration oil and additive, ensures the consistency and stabilization of brewed product performance
Property.
The present invention is capable of being sufficiently mixed for optimized integration oil and additive.In being atomized mixed process, base oil and addition
Both agent is ejected by respective mist pipe and atomizer on the cylindrical outer tube surface of rotation respectively, atomization can increase
Contact area, and the cylindrical drum rotated can be such that it more fully contacts.Then mixture is transferred in agitator tank and is filled
Divide stirring, realizes secondary mixing.Final mixture is transferred in the strainer in filter vat, and strainer high-speed rotation gets rid of mixture
From to outside strainer, should during, strainer is not only able to filter the impurity in mixture, additionally it is possible to be carried out again to mixture
Mixing, further increases mixed effect.By the above process, lubricating oil is produced.In the production process, base oil and
Additive have passed through mixing three times and primary filtering, and impurity therein has also been filtered while realization is sufficiently mixed.
The present invention has been specifically designed high speed rotation mixed organization, can realize to the mixing of the cycle of base oil and additive and
Filtering.The mixture of base oil and additive enters after leaving stirring tank body in the through-hole in dead axle, then by dead axle
Hole flow in strainer, strainer high-speed rotation, mixture passes through strainer, and impurity therein retained by strainer.Strainer multilayer is arranged,
Mixture can be filtered for multiple times, and can further promote the purity of mixture in this way.
Description of the drawings
Fig. 1 is the layout of the present invention；
Fig. 2 is the structural schematic diagram for being atomized mixing portion；
Fig. 3 is the structural schematic diagram of mixing part；
Fig. 4 is the structural schematic diagram of rotating filter part；
Wherein：11 atomization tanks, 12 runing rests, 13 vertical shafts, 14 cylindrical drums, 15 driving motor A, 16 mist pipes, 17 atomizers,
18 batch cans, 19 flow pumps, 21 stirring tank bodies, 22 rotating rings, 23 cover boards, 24 blenders, 25 driving motor B, 26 rotating wheels, 31 mistakes
Lauter tub, 32 dead axles, 33 through-holes, 34 circulating pumps, 41 strainers, rotary sleeve, 43 times rotary sleeves, 51 driving motor C, 52 sliding tooths on 42
Wheel, 53 driven gears, 61 first connecting tubes, 62 second connecting tubes, 63 liquid back pipes, 131 baffle rings.
Specific implementation mode
With reference to Fig. 1, invention is further explained.
The present invention adopts the following technical scheme that：
A kind of lubricating oil modulating system based on Flexible Production, including atomization mixing portion, mixing part and rotating filter portion
Point；
The atomization mixing portion includes atomization tank 11, the runing rest 12 and runing rest that are fixed on 11 bottom surface of atomization tank
The vertical shaft 13 of 12 rotation connections, the cylindrical drum 14 being fixed on vertical shaft 13, the driving motor A15 on 11 top surface of atomization tank
And atomization system；
The output end of the driving motor A15 is connect with one end of vertical shaft 13；
The atomization system includes the mist pipe 16 being distributed on 11 madial wall of atomization tank, the atomization being distributed in mist pipe 16 spray
First 17, the batch can 18 on 11 top surface of atomization tank and the flow pump 19 being connect with batch can 18；
The output end of the flow pump 19 is connect with mist pipe 16；
The mixing part includes stirring tank body 21, the rotating ring 22 being fixed on stirring tank body 21, connecting with the rotation of rotating ring 22
The cover board 23 that connects, the blender 24 on cover board 23, the driving motor B25 being fixedly mounted on stirring 21 outer wall of tank body and
Rotating wheel 26 on driving motor B25 output shafts；
24 eccentric setting of the blender；The rotating wheel 26 is contacted with cover board 23；
The rotating filter part include filter vat 31, the dead axle being connect with filter vat 31 32, the through-hole 33 being opened in dead axle 32,
The circulating pump 34 and filtration system being connect with 33 one end of through-hole；
The filtration system includes strainer 41, is fixed on strainer 41 upper rotary sleeve 42, the lower rotation being fixed on strainer 41
Set 43 and drive system；
The upper rotary sleeve 42 and lower rotary sleeve 43 are rotatablely connected with dead axle 32；
It is evenly equipped with hole on the part that the dead axle 32 is located in the package of strainer 41；
The drive system includes the driving motor C51 being mounted on 31 top surface of lauter tub, is mounted on driving motor C51 output shafts
Driving gear 52 and the driven gear 53 on upper rotary sleeve 42；
The output shaft of the driving motor C51 stretches into inside lauter tub 31；The driving gear 52 is engaged with driven gear 53；
Further include the first connecting tube 61, the second connecting tube 62 and liquid back pipe 63；
One end of first connecting tube 61 is connect with atomization tank 11, and the other end is connect with stirring tank body 21；
One end of second connecting tube 62 is connect with stirring tank body 21, and the other end is connect with circulating pump 34；
One end of the liquid back pipe 63 is connect with the free end of through-hole 33, and the other end is connect with stirring tank body 21.
As further solution：The atomization tank 11 is conical bottom tank.
As further solution：Baffle ring 131 is fixed on the vertical shaft 13；The baffle ring 131 is located at cylindrical drum
14 lower section；The baffle ring 131 is located at the top of runing rest 12.
As further solution：First connecting tube 61 is connect with the bottom surface of atomization tank 11, the other end with stir
Mix the side connection of tank body 21；Second connecting tube 62 is connect with the bottom surface of stirring tank body 21；The liquid back pipe 63 and stirring
The side of tank body 21 connects.
As further solution：The quantity of the filtration system is at least three sets.
As further solution：Filtration system strainer 41 described in first set is located at second set of filtration system strainer 41
Inside；The strainer 41 of second set of filtration system is located at the inside of third set filtration system strainer 41.
As further solution：The circulation area of filtration system strainer 41 described in first set is more than described in second set
The circulation area of filtration system strainer 41；The circulation area of second set of filtration system strainer 41 is more than third and covers the filtering
The circulation area of system strainer 41.
With reference to production process, invention is further explained.
Base oil and additive (hereinafter referred to as component) are added separately in batch can 18 first, in each batch can 18
One kind is held, the quantity of batch can 18 increases and decreases according to the quantity of base oil and additive, ensures to pollute between each component.According to
The specific discharge of the ratio adjustment flow pump 19 calculated, each component is uniformly added into guarantor unit's time.
Component in batch can 18 is input to by flow pump 19 in mist pipe 16, is then sprayed after the atomization of atomizer 17
Onto the outer surface of cylindrical drum 14.Driving motor A15 drives 14 uniform rotation of cylindrical drum by vertical shaft 13, ensures that each component can
Uniformly it is sprayed onto in cylindrical drum 14.The purpose of the process is the contact area increased between each component, enables to come into full contact with.
It with the accumulation of each component in cylindrical drum 14, gradually forms drop and flows downward, the mixture formed in the process passes through
One connecting tube 61 flows in stirring tank body 21.
It is fixed with baffle ring 131 between runing rest 12 and vertical shaft 13, effect is the mixture flow that prevents from being formed to rotating
The contact portion of holder 12 and vertical shaft 13.Because vertical shaft 13 rotates, after flowing to its contact portion with runing rest 12, meeting exists
Black greasy filth is formed under the action of frictional force, pollutes mixture.The conical bottom of atomization tank 11 is conducive to the concentration of mixture, can
Mixture is set quickly to flow in the first connecting tube 61.
The mixture flowing in stirring tank body 21 is sufficiently stirred.Blender 24 acts, and is carried out to mixture abundant
Stirring.Meanwhile driving motor B25 actions, drive cover board 23 to rotate by rotating wheel 26, such blender 24 is while rotation
It is also about the axis rotation of stirring tank body 21,24 agitating shaft of blender can be avoided to be formed about laminar region, improve mixing effect.
Through stirring after a period of time, circulating pump 34 acts, and the mixture for stirring tank body 21 is passed through the second connecting tube 62
It being drawn into the through-hole 33 of dead axle 32, mixture flows from bottom to top in through-hole 33, in the flowing direction, the diameter of through-hole 33
It is gradually reduced, mixture a part of in this way will be flowed to by the hole on dead axle 32 in strainer 41.Strainer 41 is in driving motor C51
Drive under high-speed rotation, the mixture of the inside passes through strainer 41 during as strainer 41 rotates, miscellaneous in mixture
Matter is retained by strainer 41.
First layer strainer 41 is rotatablely connected by upper rotary sleeve 42 and lower rotary sleeve 43 with dead axle 32；Second layer filter screen 41
The upper rotary sleeve 42 of upper rotary sleeve 42 and first layer strainer 41 rotate, lower backspin rotary sleeve 43 and connect first layer strainer 41
Pivoted housing 43 is rotatablely connected, and the type of attachment of third layer strainer 41 is identical with this.The filtering bore dia of strainer 41 from inside to outside is gradual
The problem of reducing, on the one hand can retain the impurity in mixture as far as possible, on the other hand also avoiding single layer filter obstruction.
41 high-speed rotation of strainer can also improve filter efficiency, shorten filtration time.Each strainer 41 has a set of drive system, phase
It works independently between mutually.
The mixture in strainer 41 is not entered by liquid back pipe 63 back to stirring in tank body 21, with circulating pump 34
Work be re-introduced into through-hole 33 and repeat the cyclic process.The effect of the process is to make the mixture in stirring tank body 21
It can flow constantly, avoid prolonged stratification.
After above-mentioned operation, lubricating oil completes, and is flowed in packing bucket by the output end on filter vat 31.Finally
It should be strongly noted that the present invention, which is only lubricated oil, makes last mixed processes, and only for small lot trial-production, production
Product are researched and developed and a small amount of make uses, and cannot function as the production equipment of industrialized production.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations, although
Present invention has been described in detail with reference to the aforementioned embodiments, it will be understood by those of ordinary skill in the art that, still may be used
To modify to the technical solution recorded in previous embodiment or equivalent replacement of some of the technical features, and
These modifications or replacements, the spirit and model of technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (7)
1. a kind of lubricating oil modulating system based on Flexible Production, it is characterised in that：Including atomization mixing portion, mixing part
With rotating filter part；
The atomization mixing portion includes atomization tank (11), the runing rest (12) that is fixed on atomization tank (11) bottom surface, with rotation
The vertical shaft (13) for turning holder (12) rotation connection, the cylindrical drum (14) being fixed on vertical shaft (13) are mounted on atomization tank (11) top
Driving motor A (15) on face and atomization system；
The output end of the driving motor A (15) is connect with one end of vertical shaft (13)；
The atomization system includes the mist pipe (16) being distributed on atomization tank (11) madial wall, is distributed in mist pipe (16)
Atomizer (17), the batch can (18) being mounted on atomization tank (11) top surface and the flow pump (19) being connect with batch can (18)；
The output end of the flow pump (19) is connect with mist pipe (16)；
The mixing part includes stirring tank body (21), is fixed on the rotating ring (22) and rotating ring stirred on tank body (21)
(22) be rotatablely connected cover board (23), be mounted on cover board (23) on blender (24), be fixedly mounted on stirring tank body (21) outside
Driving motor B (25) on wall and the rotating wheel (26) on driving motor B (25) output shaft；
Blender (24) eccentric setting；The rotating wheel (26) contacts with cover board (23)；
The rotating filter part includes filter vat (31), is connect with filter vat (31) dead axle (32) is opened in dead axle (32)
Through-hole (33), the circulating pump (34) that is connect with through-hole (33) one end and filtration system；
The filtration system includes strainer (41), is fixed on strainer (41) upper rotary sleeve (42) is fixed on strainer (41)
Lower rotary sleeve (43) and drive system；
The upper rotary sleeve (42) and lower rotary sleeve (43) are rotatablely connected with dead axle (32)；
It is evenly equipped with hole on the part that the dead axle (32) is located in strainer (41) package；
The drive system include be mounted on lauter tub (31) top surface on driving motor C (51), be mounted on driving motor C (51) it is defeated
Driving gear (52) on shaft and the driven gear (53) on upper rotary sleeve (42)；
It is internal that the output shaft of the driving motor C (51) stretches into lauter tub (31)；The driving gear (52) and driven gear (53)
Engagement；
Further include the first connecting tube (61), the second connecting tube (62) and liquid back pipe (63)；
One end of first connecting tube (61) is connect with atomization tank (11), and the other end is connect with stirring tank body (21)；
One end of second connecting tube (62) is connect with stirring tank body (21), and the other end is connect with circulating pump (34)；
One end of the liquid back pipe (63) is connect with the free end of through-hole (33), and the other end is connect with stirring tank body (21).
2. a kind of lubricating oil modulating system based on Flexible Production according to claim 1, it is characterised in that：The mist
It is conical bottom tank to change tank (11).
3. a kind of lubricating oil modulating system based on Flexible Production according to claim 1, it is characterised in that：It is described vertical
Baffle ring (131) is fixed on axis (13)；The baffle ring (131) is located at the lower section of cylindrical drum (14)；The baffle ring (131) is located at rotation
Turn the top of holder (12).
4. a kind of lubricating oil modulating system based on Flexible Production according to claim 1, it is characterised in that：Described
One connecting tube (61) is connect with the bottom surface of atomization tank (11), and the other end is connect with the side of stirring tank body (21)；Described second connects
It takes over (62) and is connect with the bottom surface for stirring tank body (21)；The liquid back pipe (63) connect with the side of stirring tank body (21).
5. a kind of lubricating oil modulating system based on Flexible Production according to claim 1, it is characterised in that：The mistake
The quantity of filter system is at least three sets.
6. a kind of lubricating oil modulating system based on Flexible Production according to claim 5, it is characterised in that：First set
The filtration system strainer (41) is located at the inside of second set of filtration system strainer (41)；The strainer of second set of filtration system
(41) it is located at the inside of third set filtration system strainer (41).
7. a kind of lubricating oil modulating system based on Flexible Production according to claim 6, it is characterised in that：First set
The circulation area of the filtration system strainer (41) is more than the circulation area of second set of filtration system strainer (41)；Second set
The circulation area of the filtration system strainer (41) is more than the circulation area that third covers the filtration system strainer (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810328439.5A CN108441313B (en) | 2018-04-08 | 2018-04-08 | Lubricating oil modulation system based on flexible production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810328439.5A CN108441313B (en) | 2018-04-08 | 2018-04-08 | Lubricating oil modulation system based on flexible production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108441313A true CN108441313A (en) | 2018-08-24 |
| CN108441313B CN108441313B (en) | 2020-11-17 |
Family
ID=63199815
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810328439.5A Expired - Fee Related CN108441313B (en) | 2018-04-08 | 2018-04-08 | Lubricating oil modulation system based on flexible production |
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| CN115838616A (en) * | 2022-12-03 | 2023-03-24 | 崔申申 | Lubricating oil processing method and system |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108441313B (en) | 2020-11-17 |
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