CN108439408A - A method of preparing silicon carbide powder material using circuit base plate is discarded - Google Patents

A method of preparing silicon carbide powder material using circuit base plate is discarded Download PDF

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Publication number
CN108439408A
CN108439408A CN201810146622.3A CN201810146622A CN108439408A CN 108439408 A CN108439408 A CN 108439408A CN 201810146622 A CN201810146622 A CN 201810146622A CN 108439408 A CN108439408 A CN 108439408A
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China
Prior art keywords
base plate
silicon carbide
circuit base
discarded
carbide powder
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CN201810146622.3A
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Chinese (zh)
Inventor
熊亚
田双红
黎外青
仇荣亮
阮菊俊
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Sun Yat Sen University
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Sun Yat Sen University
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Priority to CN201810146622.3A priority Critical patent/CN108439408A/en
Publication of CN108439408A publication Critical patent/CN108439408A/en
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/90Carbides
    • C01B32/914Carbides of single elements
    • C01B32/956Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention provides a kind of methods preparing silicon carbide powder material using circuit base plate is discarded.Include the following steps:After being crushed by discarded circuit base plate, sub-elect copper powder, after remaining substrate is crushed, pickling, drying;Under inert gas protection, it is pyrolyzed 0.1~3 h in 200~900 DEG C, is cooled to room temperature, obtains thermal decomposition product;Above-mentioned thermal decomposition product is put into graphite furnace, under inert gas protection, 0.1~10 h of carbon thermal reduction is carried out in 1000~2000 DEG C, cooling, grinding obtains carbon thermal reduction product;After carrying out pickling to above-mentioned carbon thermal reduction product, it is washed to neutrality, drying, grinding, you can obtain silicon carbide powder material.The present invention makees raw material with discarded circuit base plate, provides a cost-effective SiC powder synthesis path, can also reduce its pollution to environment to a certain extent.This method is easy to operate, and reaction condition is easily-controllable, can be applied to the fields such as machinery, aviation and environmental protection.

Description

A method of preparing silicon carbide powder material using circuit base plate is discarded
Technical field
The invention belongs to solid waste resource recoveries and silicon carbide preparing technical field.More particularly, to a kind of utilization The method that discarded circuit base plate prepares silicon carbide powder material.
Background technology
With the development of electronics technology and popularizing for electronic product, electronic waste quantity sharply increases, it is contemplated that 2018 complete The yield of ball electronic waste is 50,000,000 tons, and will keep annual about 2,000,000 tons of rapid growth.Discarded circuit board(PCB, printed circuit board)It is the core component of electronic waste, accounts for about the 3% of electronic waste.Electronic component is removed Discarded circuit board afterwards is known as discarded circuit base plate, mainly contains glass fibre, resin and copper powder, also contain a small amount of metal or Person's metal oxide.Discarded circuit base plate, which is not added with, to be polluted the environment with processing, human health and social stability is threatened to develop.Cause How this, carry out effective, innoxious, even recycling treatment to the discarded circuit base plate sharply increased and be total to as what the whole world faced Same project.Discarded circuit base plate resource utilization method has at present:Copper powder and noble metal in recovery train substrate;It is pyrolyzed circuit base Plate prepares carbon adsorbent.
Silicon carbide(SiC)It is high, anti-oxidant, corrosion-resistant with intensity, thermal conductivity is good, coefficient of thermal expansion is low and semiconductor Property can be applicable to the various fields such as machinery, electronics, chemical industry, the energy, aerospace and environmental protection.In addition, low scale SiC also has There are the properties such as hydrogen storage, photocatalysis and absorbing radar wave, also has in fields such as energy storage, photocatalysis, stealth materials boundless Application prospect.
Therefore, using discarded circuit base plate as starting material, silicon carbide powder material is prepared by carbon thermal reduction, to realize The recycling of discarded circuit base plate, turns waste into wealth, and has to the development of environmental protection and carbofrax material technology important Realistic meaning.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of discarded circuit base plate system of utilization The method of standby silicon carbide powder material.The present invention makees raw material using circuit base plate is discarded, and provides a cost-effective SiC powder Body synthesis path can also reduce its pollution to environment to a certain extent, solve this solid waste of discarded circuit base plate Environment and renewable resources problem.
The object of the present invention is to provide a kind of methods preparing silicon carbide powder material using circuit base plate is discarded.
It is a further object of the invention to provide the silicon carbide powders by the high added value obtained by above-mentioned preparation method Material.
Above-mentioned purpose of the present invention is achieved through the following technical solutions:
The present invention relates to a kind of methods preparing silicon carbide powder material using circuit base plate is discarded, and include the following steps:
S1. it discards after circuit base plate is crushed, sub-elects copper powder, after remaining substrate is crushed, pickling, drying;
S2. under inert gas protection, it is pyrolyzed 0.1~3 h in 200~900 DEG C, is cooled to room temperature, obtains thermal decomposition product;
S3. above-mentioned thermal decomposition product is put into graphite furnace, under inert gas protection, carbon heat is carried out also in 1000~2000 DEG C 0.1~10 h of original, cooling, grinding, obtains carbon thermal reduction product;
S4. after carrying out pickling to above-mentioned carbon thermal reduction product, neutrality, drying, grinding, you can obtain silicon carbide powder are washed to Material.
To realize that the silicon carbide powder material discarded the recycling of circuit base plate and obtain high added value, the present invention carry It has supplied a kind of to discard circuit base plate as the simple carbon thermal reduction preparation method of raw material, to obtain the carborundum powder of high added value Body material.
Discarded circuit base plate is made of plate and copper printed wire, and " the crushing remaining substrate " refers to that will isolate Discarded circuit base plate after copper powder.
Preferably, in step S1, the method for the pickling is:It is molten using the sulfuric acid that molar concentration is 0.1~6 mol/L Liquid, salpeter solution or hydrochloric acid solution carry out pickling, to remove the metal oxide in circuit base plate.
It is highly preferred that in step S1, the method for the pickling is:Pickling is carried out using the salpeter solution of 1~3 mol/L.
If pyrolysis temperature is excessively high, carbon loss and energy waste can be caused;Pyrolysis temperature is too low, then can generate excessive coke-like Object.If pyrolysis time is long, energy waste can be caused;Pyrolysis time is too short, then can be pyrolyzed not exclusively.
Preferably, in step S2, the temperature of the pyrolysis is 500~700 DEG C, and the time of pyrolysis is 0.5~1 h.
Preferably, it in step S3, after mixing with catalyst by thermal decomposition product elder generation, places into graphite furnace, it can To reduce the formation temperature of silicon carbide and improve its yield.
Preferably, in step S3, the thermal decomposition product and catalyst in mass ratio 10~100:0.01~1000 mixing.
It is highly preferred that in step S3, the thermal decomposition product and catalyst in mass ratio 90~100:0.01~300 mixing.
Preferably, in step S3, the catalyst is activated carbon, Woelm Alumina or one kind or several in porous oxidation cerium Kind.
It is highly preferred that in step S3, the catalyst is activated carbon.
Preferably, in step S3, the temperature of the carbon thermal reduction is 1500~1900 DEG C, and the time of carbon thermal reduction is 0.5 ~2 h.
Preferably, in step S4, the method for the pickling is:It is molten using the sulfuric acid that molar concentration is 0.1~6 mol/L Liquid, salpeter solution, hydrochloric acid solution or citric acid solution carry out pickling.
It is highly preferred that in step S4, the method for the pickling is:It is molten using the hydrochloric acid that molar concentration is 0.5~3 mol/L Liquid carries out pickling.
Preferably, in step S1, the condition of the drying is:70~90 DEG C, 10~14 h;In step S4, the drying Condition be:80 DEG C, 12 h.
Preferably, the inert gas is nitrogen.
Specifically in use, in step S1, first discarded circuit base plate is crushed with crusher, make various metals, Nonmetallic materials will be completely dissociated;Copper powder is sub-elected by this field conventional method to broken smashing waste circuit base plate Afterwards, pickling and drying are carried out then.
The cooling arrived involved in the present invention and grinding operation are carried out by the conventional method of this field, art technology Personnel can according to actual needs be adjusted the parameters such as cooling means, cooling temperature, cooling time, milling time.
The invention further relates to a kind of silicon carbide powder materials being prepared by above-mentioned method.
Silicon carbide powder material produced by the present invention, purity are 95% or more, the powder body material of irregular shape, grain size For 50~5000 nm, catalysis material or abrasive material etc. may be used as.
Silicon carbide powder material hardness height, corrosion resistance and wearability are good, can be used for the necks such as machinery, aviation and metallurgy Domain is fabricated to grinding wheel, cutting grinding tool, advanced bearing, machinery sealing material and fan blade etc.;Its refractoriness is high, can be used for making Make metallurgical refractory brick and metallurgical furnace lining;Also there is excellent high-temperature stability, thermal conductance and insulating properties, can be used for preparing high warm The valve body of exchanger, large scale integrated circuit and high temperature nozzle and arrester, Microwave Absorbing Materials and infrared generator Deng.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention uses discarded circuit base plate for starting material, makes full use of resin organic carbon and stripping fiber in wiring board, The silicon carbide of high added value is prepared by simple carbon thermal reduction, can be applied to the multiple fields such as machinery, aviation and environmental protection, And discarded circuit base plate processing handling problems are efficiently solved, the recycling of discarded circuit base plate is realized, become useless For treasured.This method technical process is simple, easy control of process conditions.
Description of the drawings
Fig. 1 is the XRD diagram of the obtained silicon carbide powder material of Examples 1 to 3.
Specific implementation mode
Further illustrated the present invention below in conjunction with specific embodiment, but embodiment the present invention is not done it is any type of It limits.Unless stated otherwise, the present invention uses reagent, method and apparatus is the art conventional reagent, methods and apparatus. Unless stated otherwise, following embodiment agents useful for same and material are purchased in market.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 1
(1)The use of molar concentration is 3 after remaining substrate is crushed after being crushed by discarded circuit base plate, sub-elect copper powder The salpeter solution of mol/L carries out pickling, to remove the metal oxide in circuit base plate, drying;
(2)Under nitrogen protection, it is pyrolyzed 0.5 h under 700 DEG C of pyrolysis temperature, is cooled to room temperature, obtains thermal decomposition product;
(3)Above-mentioned thermal decomposition product is put into graphite furnace, under nitrogen protection, carbon thermal reduction 1 is carried out at a temperature of 1700 DEG C H, cooling, grinding, obtains carbon thermal reduction product;
(4)Pickling is carried out using the hydrochloric acid solution that molar concentration is 3 mol/L to above-mentioned carbon thermal reduction product, is washed with water after pickling To neutrality, after drying, grinding, you can obtain the silicon carbide powder material of high-purity.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 2
(1)The use of molar concentration is 2 after remaining substrate is crushed after being crushed by discarded circuit base plate, sub-elect copper powder The hydrochloric acid solution of mol/L carries out pickling, to remove the metal oxide in circuit base plate, drying;
(2)Under nitrogen protection, it is pyrolyzed 1 h under 700 DEG C of pyrolysis temperature, is cooled to room temperature, obtains thermal decomposition product;
(3)By above-mentioned thermal decomposition product and catalyst activity charcoal according to 100:50 mass ratio after mixing, is put into graphite furnace, Under nitrogen protection, 1 h of carbon thermal reduction is carried out at a temperature of 1700 DEG C, cooling, grinding obtains carbon thermal reduction product;
(4)Pickling is carried out using the hydrochloric acid solution that molar concentration is 2 mol/L to above-mentioned carbon thermal reduction product, is washed with water after pickling To neutrality, after drying, grinding, you can obtain the silicon carbide powder material of high-purity.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 3
(1)The use of molar concentration is 1 after remaining substrate is crushed after being crushed by discarded circuit base plate, sub-elect copper powder The sulfuric acid solution of mol/L carries out pickling, to remove the metal oxide in circuit base plate, drying;
(2)Under nitrogen protection, it is pyrolyzed 2 h under 500 DEG C of pyrolysis temperature, is cooled to room temperature, obtains thermal decomposition product;
(3)Above-mentioned thermal decomposition product is put into graphite furnace, under nitrogen protection, carbon thermal reduction 2 is carried out at a temperature of 1600 DEG C H, cooling, grinding, obtains carbon thermal reduction product;
(4)Pickling is carried out using the hydrochloric acid solution that molar concentration is 1 mol/L to above-mentioned carbon thermal reduction product, is washed with water after pickling To neutrality, after drying, grinding, you can obtain the silicon carbide powder material of high-purity.
The silicon carbide powder material that above-described embodiment 1~3 obtains, XRD spectra are as shown in Figure 1.By in Fig. 1 it is found that It is pure carborundum crystals to arrive.The experimental results showed that the carbon of high-purity can be prepared using discarded circuit board by this method SiClx powder crystal.In addition, it has also been found that, the silicon carbide powder crystal being prepared has good photocatalysis performance.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 4
(1)The use of molar concentration is 0.1 after remaining substrate is crushed after being crushed by discarded circuit base plate, sub-elect copper powder The sulfuric acid solution of mol/L carries out pickling, to remove the metal oxide in circuit base plate, drying;
(2)Under nitrogen protection, it is pyrolyzed 3 h under 200 DEG C of pyrolysis temperature, is cooled to room temperature, obtains thermal decomposition product;
(3)By above-mentioned thermal decomposition product and catalyst Woelm Alumina according to 10:0.01 mass ratio after mixing, is put into graphite In stove, under nitrogen protection, 10 h of carbon thermal reduction is carried out at a temperature of 1000 DEG C, cooling, grinding obtains carbon thermal reduction production Object;
(4)Pickling is carried out using the citric acid solution that molar concentration is 0.1 mol/L to above-mentioned carbon thermal reduction product, is used after pickling It is washed to neutrality, after drying, grinding, you can obtain the silicon carbide powder material that purity is 99%.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 5
(1)The use of molar concentration is 6 after remaining substrate is crushed after being crushed by discarded circuit base plate, sub-elect copper powder The sulfuric acid solution of mol/L carries out pickling, to remove the metal oxide in circuit base plate, drying;
(2)Under nitrogen protection, it is pyrolyzed 0.1 h under 900 DEG C of pyrolysis temperature, is cooled to room temperature, obtains thermal decomposition product;
(3)By above-mentioned thermal decomposition product and catalyst Woelm Alumina according to 15:1 mass ratio after mixing, is put into graphite furnace In, under nitrogen protection, 0.5 h of carbon thermal reduction is carried out at a temperature of 2000 DEG C, cooling, grinding obtains carbon thermal reduction product;
(4)Pickling is carried out using the citric acid solution that molar concentration is 6 mol/L to above-mentioned carbon thermal reduction product, water is used after pickling It is washed till neutrality, after drying, grinding, you can obtain the silicon carbide powder material that purity is 96%.
A kind of method preparing silicon carbide powder material using circuit base plate is discarded of embodiment 6
After being crushed by discarded circuit base plate, sub-elect copper powder, after remaining substrate is crushed, directly dried without overpickling Dry, other steps are the same as embodiment 1.
Nature examination is carried out to the silicon carbide powder material that the present embodiment obtains, it is found that its purity is very low, containing a large amount of Impurity, when being used as catalysis material, effect is undesirable.
Above-described specific implementation mode has carried out further the purpose of the present invention, technical solution and advantageous effect It is described in detail, it should be understood that the foregoing is merely the specific implementation mode of the present invention, is not intended to limit the present invention Protection domain, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include Within protection scope of the present invention.

Claims (10)

1. a kind of method preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that include the following steps:
S1. it discards after circuit base plate is crushed, sub-elects copper powder, after remaining substrate is crushed, pickling, drying;
S2. under inert gas protection, it is pyrolyzed 0.1~3 h in 200~900 DEG C, is cooled to room temperature, obtains thermal decomposition product;
S3. above-mentioned thermal decomposition product is put into graphite furnace, under inert gas protection, carbon heat is carried out also in 1000~2000 DEG C 0.1~10 h of original, cooling, grinding, obtains carbon thermal reduction product;
S4. after carrying out pickling to above-mentioned carbon thermal reduction product, neutrality, drying, grinding, you can obtain silicon carbide powder are washed to Material.
2. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S1, the method for the pickling is:Use sulfuric acid solution, salpeter solution or the hydrochloric acid that molar concentration is 0.1~6 mol/L Solution carries out pickling.
3. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S2, the temperature of the pyrolysis is 500~700 DEG C, and the time of pyrolysis is 0.5~1 h.
4. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S3, after mixing with catalyst by thermal decomposition product elder generation, place into graphite furnace.
5. the method according to claim 4 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that The thermal decomposition product and catalyst in mass ratio 10~100:0.01~1000 mixing.
6. the method according to claim 4 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S3, the catalyst is one or more of activated carbon, Woelm Alumina or porous oxidation cerium.
7. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S3, the temperature of the carbon thermal reduction is 1500~1900 DEG C, and the time of carbon thermal reduction is 0.5~2 h.
8. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that In step S4, the method for the pickling is:Use sulfuric acid solution, salpeter solution, the hydrochloric acid that molar concentration is 0.1~6 mol/L Solution or citric acid solution carry out pickling.
9. the method according to claim 1 for preparing silicon carbide powder material using circuit base plate is discarded, which is characterized in that The inert gas is nitrogen.
10. the silicon carbide powder material being prepared by claim 1~9 any one of them method.
CN201810146622.3A 2018-02-12 2018-02-12 A method of preparing silicon carbide powder material using circuit base plate is discarded Pending CN108439408A (en)

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Application publication date: 20180824