CN111377449A - A kind of preparation method of boron carbide nanoparticles - Google Patents
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Abstract
本发明涉及一种碳化硼纳米颗粒的制备方法,以硼粉为原料,碳材料为还原剂,过渡性金属无机盐为催化剂,在炉内加热还原生成B4C纳米颗粒;所述硼粉与碳材料按摩尔比为(1~20):1,添加质量分数为1~60%过渡性金属无机盐催化剂;无水乙醇为溶剂,超声混合均匀,再经烘干后在高温炉内加热,制得产物。本发明的优点是通过化学分析结果证明,硼与碳反应完全,制备出的碳化硼达纳米级别,尺寸分布窄,形貌均一且纯度高。所制得碳化硼颗粒可用于烧结陶瓷制品,因为纳米效应,其陶瓷制品会具有比当前微米级别碳化硼更高的防弹效果和中子吸收效果。
The invention relates to a method for preparing boron carbide nanoparticles. Boron powder is used as raw material, carbon material is used as reducing agent, transition metal inorganic salt is used as catalyst, and B 4 C nanoparticles are generated by heating and reduction in a furnace; the boron powder is combined with The molar ratio of carbon material is (1-20): 1, and the mass fraction is 1-60% of transition metal inorganic salt catalyst; absolute ethanol is used as solvent, ultrasonically mixed uniformly, and then heated in a high-temperature furnace after drying. product is obtained. The advantage of the present invention is that it is proved by chemical analysis results that the reaction of boron and carbon is complete, and the prepared boron carbide reaches nanometer level, with narrow size distribution, uniform appearance and high purity. The prepared boron carbide particles can be used for sintering ceramic products, and because of the nanometer effect, the ceramic products thereof will have a higher bulletproof effect and neutron absorption effect than the current micron-level boron carbide.
Description
技术领域technical field
本发明涉及冶金化工技术领域,具体涉及一种碳化硼纳米颗粒的制备方法。The invention relates to the technical field of metallurgy and chemical industry, in particular to a method for preparing boron carbide nanoparticles.
背景技术Background technique
碳化硼由于其共价键的性质具有熔点高、硬度高、耐磨性好、耐酸碱腐蚀、密度小、热中子吸收能力强的优点。碳化硼作为最轻的陶瓷材料,由于其密度小可以用作喷气机叶片,在航天航空领域应用较多;由于其中子吸收能力强可用作核反应堆的控制棒和阻止放射性物质泄漏的材料。但高性能的碳化硼陶瓷制品依赖于更高品质的粉体,超细纳米粉体的制备始终困扰着碳化硼的进一步发展。根据合成碳化硼粉末所采用的反应原理、原料及设备的不同,碳化硼粉末的工业制取方法主要有碳管炉、电弧炉碳热还原法和高温自蔓延合成法。碳管炉、电弧炉碳热还原法的缺陷在于能耗大、生产能力较低、高温下对炉体的损坏严重,尤其是合成的原始粉末平均粒径大。高温自蔓延合成法所得反应物中残留的必须通过附加的工艺洗去,且极难彻底除去。因此,目前的技术手段想要得到纳米级别的颗粒非常困难。Due to its covalent bond properties, boron carbide has the advantages of high melting point, high hardness, good wear resistance, acid and alkali corrosion resistance, low density and strong thermal neutron absorption capacity. As the lightest ceramic material, boron carbide can be used as a jet blade due to its low density, and is widely used in the aerospace field; due to its strong neutron absorption ability, it can be used as a control rod of a nuclear reactor and a material to prevent the leakage of radioactive substances. However, high-performance boron carbide ceramic products rely on higher-quality powders, and the preparation of ultra-fine nano-powders has always plagued the further development of boron carbide. According to the different reaction principles, raw materials and equipment used to synthesize boron carbide powder, the industrial preparation methods of boron carbide powder mainly include carbon tube furnace, electric arc furnace carbothermic reduction method and high temperature self-propagating synthesis method. The defects of carbon tube furnace and electric arc furnace carbothermic reduction method are high energy consumption, low production capacity, serious damage to the furnace body at high temperature, especially the large average particle size of the synthesized original powder. Residuals in the reactants obtained by the high-temperature self-propagating synthesis method must be washed away by an additional process, and it is extremely difficult to completely remove them. Therefore, it is very difficult to obtain nano-scale particles by current technical means.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的在于解决现有技术获取纳米级碳化硼颗粒难度大的问题,提供了一种纳米碳化硼颗粒的制备方法。One purpose of the present invention is to solve the problem of difficulty in obtaining nano-scale boron carbide particles in the prior art, and provides a preparation method of nano-scale boron carbide particles.
本发明的具体方案如下:一种纳米碳化硼颗粒的制备方法,包括如下步骤:The specific scheme of the present invention is as follows: a preparation method of nano boron carbide particles, comprising the following steps:
S1:按照摩尔比(1~10):1比例取硼粉和碳源混合,得到黑色混合物A;S1: Mix boron powder and carbon source according to the molar ratio (1-10):1 to obtain black mixture A;
S2:将黑色混合物A、过渡性金属无机盐和无水乙醇按质量比100:(1~50):(100~1000)的比例超声搅拌后得到黑色浆液;S2: ultrasonically stir the black mixture A, transition metal inorganic salt and absolute ethanol in a mass ratio of 100:(1-50):(100-1000) to obtain a black slurry;
S3:将所得黑色浆液置于(30~300℃)烘箱中烘干(0.2~12h)获得黑色干燥混合物;S3: The obtained black slurry is placed in an oven (30-300°C) for drying (0.2-12h) to obtain a black dry mixture;
S4:将所得黑色干燥混合物置于石墨坩埚中在气体氛围下用高温炉加热至700~1600℃并保温(0.1~6) h,冷却后得到黑色碳化硼粉体;S4: the obtained black dry mixture is placed in a graphite crucible, heated to 700-1600° C. in a high-temperature furnace under a gas atmosphere, and kept for (0.1-6) h, and black boron carbide powder is obtained after cooling;
S5:将所得黑色碳化硼粉体置于300~900℃加热设备中保温1~12h,除去游离碳粉;再用酸溶液清洗除去催化剂和B2O3后,经过离心操作得到离心沉淀物;S5: placing the obtained black boron carbide powder in a heating device at 300-900°C for 1-12 hours to remove free carbon powder; then cleaning with an acid solution to remove the catalyst and B 2 O 3 , and centrifuging to obtain a centrifugal precipitate;
S6:将所得离心沉淀物在30~200℃烘箱条件下烘干0.2~12h得到碳化硼颗粒。S6: drying the obtained centrifugal sediment for 0.2-12 h under the condition of 30-200° C. oven to obtain boron carbide particles.
本发明采用硼粉和碳材料为原料,为降低所需反应温度添加过渡性金属无机盐为催化剂。通过控制烧结工艺和原料,可获得粒径分布较窄,形貌均一的纳米碳化硼颗粒。其反应方程式为:B+C=B4C。The present invention adopts boron powder and carbon material as raw materials, and adds transition metal inorganic salt as catalyst in order to reduce the required reaction temperature. By controlling the sintering process and raw materials, nano-boron carbide particles with narrow particle size distribution and uniform morphology can be obtained. Its reaction equation is: B+C=B 4 C.
作为优选,步骤S1所述碳源为鳞片石墨、微晶石墨、乙炔黑、活性碳、石墨烯、碳纳米管或空心碳球的一种。Preferably, the carbon source described in step S1 is one of flake graphite, microcrystalline graphite, acetylene black, activated carbon, graphene, carbon nanotubes or hollow carbon spheres.
作为优选,步骤S2所述超声搅拌的时间为1~30min。Preferably, the ultrasonic stirring time in step S2 is 1-30 min.
作为优选,步骤S4所述冷却的速率为1~20℃/min。Preferably, the cooling rate in step S4 is 1-20°C/min.
作为优选,步骤S4所述气体为氦气、氩气中的一种。Preferably, the gas in step S4 is one of helium and argon.
作为优选,步骤S4所述气体为空气、氧气、二氧化碳中的一种。Preferably, the gas in step S4 is one of air, oxygen and carbon dioxide.
作为优选,步骤S5中所述酸溶液为硫酸、盐酸、硝酸中的一种。Preferably, the acid solution in step S5 is one of sulfuric acid, hydrochloric acid, and nitric acid.
与现有碳化硼颗粒制备方法相比,本发明具有以下实质性效果:操作简单,原料混合后烘干即可,对设备要求较小,可大规模工业化生产;制备时加入催化剂,所需温度低,对高温炉设备要求较低,节约能源,成本较低;所得产物纯度高,后续处理简单;所得产物效果形貌均一,粒度分布窄,经过工艺调控可获得粒度为50-300nm的碳化硼纳米颗粒。Compared with the existing boron carbide particle preparation method, the present invention has the following substantial effects: the operation is simple, the raw materials can be dried after mixing, the equipment requirements are small, and large-scale industrial production is possible; the catalyst is added during preparation, and the required temperature Low requirements for high temperature furnace equipment, energy saving and low cost; the obtained product has high purity and simple follow-up processing; the obtained product has a uniform appearance and narrow particle size distribution, and can obtain boron carbide with a particle size of 50-300nm through process control. nanoparticles.
附图说明Description of drawings
图1是本发明实施例所得产物X射线衍射照片;Fig. 1 is the X-ray diffraction photo of the product obtained therefrom in the embodiment of the present invention;
图2是本发明实施例所得产物的扫描电子显微照片;Fig. 2 is the scanning electron micrograph of the obtained product of the embodiment of the present invention;
图3是本发明实施例所得产物的透射电子显微镜照片。Figure 3 is a transmission electron microscope photograph of the product obtained in the embodiment of the present invention.
具体实施方式:Detailed ways:
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
一种纳米碳化硼颗粒的制备方法,包括以下步骤:A preparation method of nano boron carbide particles, comprising the following steps:
S1:按照摩尔比(1~10):1比例取硼粉和碳源混合,得到黑色混合物A;碳源为鳞片石墨、微晶石墨、乙炔黑、活性碳、石墨烯、碳纳米管或空心碳球的一种,硼粉和碳源的摩尔比为4:1。S1: Mix boron powder and carbon source according to the molar ratio (1~10):1 to obtain black mixture A; the carbon source is flake graphite, microcrystalline graphite, acetylene black, activated carbon, graphene, carbon nanotube or hollow A kind of carbon ball, the molar ratio of boron powder and carbon source is 4:1.
S2:将黑色混合物A、过渡性金属无机盐和无水乙醇按质量比100:(1~50):(100~1000)的比例超声搅拌后得到黑色浆液;超声搅拌的时间为10~20min;其中过渡性金属无机盐与黑色混合物A的质量分数比为1~10%,可为5%。S2: ultrasonically stir the black mixture A, transition metal inorganic salt and anhydrous ethanol in a mass ratio of 100:(1-50):(100-1000) to obtain a black slurry; the ultrasonic stirring time is 10-20min; The mass fraction ratio of the transition metal inorganic salt to the black mixture A is 1-10%, which can be 5%.
S3:将所得黑色浆液置于烘箱中(30~300℃)烘干(0.2~12h)获得黑色干燥混合物,烘箱温度可设为70℃,干燥时间可设置成3~5h。S3: Place the obtained black slurry in an oven (30-300°C) for drying (0.2-12h) to obtain a black dry mixture, the oven temperature can be set to 70°C, and the drying time can be set to 3-5h.
S4:将所得黑色干燥混合物置于石墨坩埚中在气体氛围下用高温炉加热至700~1600℃并保温(0.1~6) h,冷却后得到黑色碳化硼粉体。其中,气体氛围的气体可选择氦气或氩气中的一种;高温炉的升温控制方式可设置为:用100min的时间将温度从室温升至500℃,再用30min的时间将温度从500℃升至800℃,再用40min的时间将温度从800℃升温至1000℃,最后用64min的时间将温度从1000℃升温至1160℃,保温4h后再以为1~20℃/min的速率冷却。S5:将所得黑色碳化硼粉体置于300~900℃加热设备中保温1~12h,除去游离碳粉;再用酸溶液清洗除去催化剂和B2O3后,经过离心操作得到离心沉淀物;其中;酸溶液可选择20%的硫酸,加热设备可选择马弗炉,保温温度设置为400~800℃,保温时间设置为4~8h。S4: The obtained black dry mixture is placed in a graphite crucible, heated to 700-1600° C. in a high-temperature furnace under a gas atmosphere, and kept for (0.1-6) h, and black boron carbide powder is obtained after cooling. Among them, the gas of the gas atmosphere can be selected from one of helium or argon; the temperature rise control mode of the high temperature furnace can be set as: use 100min to raise the temperature from room temperature to 500℃, and then use 30min to raise the temperature from 500°C to 800°C, then use 40min to raise the temperature from 800°C to 1000°C, and finally use 64min to raise the temperature from 1000°C to 1160°C, hold for 4h and then set the rate to 1~20°C/min cool down. S5: placing the obtained black boron carbide powder in a heating device at 300-900°C for 1-12 hours to remove free carbon powder; then cleaning with an acid solution to remove the catalyst and B 2 O 3 , and centrifuging to obtain a centrifugal precipitate; Among them, 20% sulfuric acid can be selected for the acid solution, a muffle furnace can be selected for the heating equipment, the holding temperature is set to 400-800°C, and the holding time is set to 4-8h.
S6:将所得离心沉淀物在30~200℃烘箱条件下烘干0.2~12h得到碳化硼颗粒。烘箱的温度可设置为80℃,干燥时间可设置为12h。S6: drying the obtained centrifugal sediment for 0.2-12 h under the condition of 30-200° C. oven to obtain boron carbide particles. The temperature of the oven can be set to 80°C, and the drying time can be set to 12h.
实施例:Example:
称取0.174六水合硝酸镍于500ml烧杯中,加入无水乙醇使其溶解,称取2.7g无定型硼粉和0.81g 高导电碳球,加到所得溶液中,置于超声设备中超声搅拌15min,得到黑色浆液;将得到的黑色浆液置于70℃烘箱中干燥3 h,然后将其装入石墨坩埚置于高温炉上,用100min的时间将温度从室温升至500℃,再用30min的时间将温度从500℃升至800℃,再用40min的时间将温度从800℃升温至1000℃,最后用64min的时间将温度从1000℃升温至1160℃,此时通入氩气作保护性气体保温4h,然后再将其置于800℃马弗炉中保温4 h,除去游离碳粉,再用20%硫酸溶液超声进行清洗除去催化剂和B2O3,离心后得到粉体,再将该粉体至于80℃的烘箱内烘干12h,得到最终产物,即为碳化硼颗粒。Weigh 0.174 of nickel nitrate hexahydrate in a 500ml beaker, add absolute ethanol to dissolve it, weigh 2.7g of amorphous boron powder and 0.81g of high-conductivity carbon balls, add them to the resulting solution, and place them in an ultrasonic device to ultrasonically stir for 15 minutes. , to obtain a black slurry; the obtained black slurry was dried in an oven at 70 °C for 3 h, then put into a graphite crucible and placed on a high temperature furnace, and the temperature was raised from room temperature to 500 °C in 100 min, and then used for 30 min. The temperature was raised from 500°C to 800°C in 40 minutes, and the temperature was raised from 800°C to 1000°C in 40min. Finally, the temperature was raised from 1000°C to 1160°C in 64min. The free carbon powder was removed, and the catalyst and B 2 O 3 were removed by ultrasonic cleaning with 20% sulfuric acid solution, and the powder was obtained after centrifugation. The powder was dried in an oven at 80° C. for 12 hours to obtain the final product, namely boron carbide particles.
本实施方式得到的碳化硼颗粒的XRD图如图1所示,从图中可以清晰地看出只有碳化硼的衍射峰,如图2、图3所示,所得碳化硼颗粒的直径为50~100nm,已达到纳米级。The XRD pattern of the boron carbide particles obtained in this embodiment is shown in FIG. 1 , from which it can be clearly seen that only the diffraction peaks of boron carbide are present. As shown in FIGS. 2 and 3 , the obtained boron carbide particles have a diameter of 50- 100nm, has reached the nanometer level.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention.
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CN112299850A (en) * | 2020-11-25 | 2021-02-02 | 郑州华晶实业有限公司 | High-temperature high-pressure preparation method of high-strength boron carbide ceramic |
CN112573520A (en) * | 2020-12-29 | 2021-03-30 | 黑龙江冠瓷科技有限公司 | Preparation method of boron carbide nanoparticles |
CN112759408A (en) * | 2021-01-04 | 2021-05-07 | 苏州第一元素纳米技术有限公司 | Boron carbide ceramic and preparation method and application thereof |
CN114193860A (en) * | 2021-12-16 | 2022-03-18 | 江苏上玻玻璃有限公司 | Processing technology of Low-E laminated glass |
EP4223694A1 (en) * | 2022-02-07 | 2023-08-09 | Akademia Gorniczo-Hutnicza im. Stanislawa Staszica w Krakowie | Method of obtaining boron carbide nanoparticles |
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