CN108439226A - A kind of standby and its application method of roaster maintenance crane erection - Google Patents
A kind of standby and its application method of roaster maintenance crane erection Download PDFInfo
- Publication number
- CN108439226A CN108439226A CN201810368416.7A CN201810368416A CN108439226A CN 108439226 A CN108439226 A CN 108439226A CN 201810368416 A CN201810368416 A CN 201810368416A CN 108439226 A CN108439226 A CN 108439226A
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- CN
- China
- Prior art keywords
- roaster
- hanging basket
- standby
- electric block
- moving trolley
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
Abstract
The invention discloses a kind of roaster maintenance cranes to set up standby and its application method, and the roaster maintenance crane erection is standby to include：Crossbeam, pedestal, electric block and hanging basket, the crossbeam is crossed on the top of roaster, the both ends of crossbeam are fixedly connected with pedestal, the pedestal is arranged on roaster furnace roof lateral support plate, and the electric block is arranged above crossbeam, and electric block is fixedly connected by steel wire rope with hanging basket, the hanging basket is located in roasting oven chamber, hanging basket is the rectangular-shape babinet of top end opening, is fixedly connected with tripod at hanging basket top end opening, the top of tripod is fixedly connected with steel wire rope.A kind of roaster maintenance crane disclosed by the invention sets up standby, solves that existing roaster maintenance process difficulty is big, and danger coefficient is high, and the overall work amount of maintenance personal is larger, the low problem of maintenance efficiency.
Description
Technical field
The present invention relates to roaster maintenance of equipment fields, and in particular to a kind of standby and its user of roaster maintenance crane erection
Method.
Background technology
Open roasting furnace is widely used general at present, and open roasting furnace includes multiple furnace chambers, and multiple furnace chambers pass through
Cross wall can improve whole work efficiency into between-line spacing, but roaster is repaired after going wrong and is more troublesome, product come out of the stove with
Entered inside furnace chamber hopper by manually transferring ladder again afterwards, maintenance personal enters a progress of leaking out larger to gap inside furnace chamber
Repair, maintenance process difficulty is big, and danger coefficient is high, and the overall work amount of maintenance personal is larger, and maintenance efficiency is low, so needing to set
Count a kind of roaster that can ensure maintenance personal's safety and can rapidly and efficiently be repaired to the roasting oven chamber of failure
Maintenance crane sets up standby.
Invention content
The purpose of the present invention is to provide a kind of roaster maintenance cranes to set up standby and its application method, to solve existing roasting
It is big to burn stove maintenance process difficulty, danger coefficient is high, and the overall work amount of maintenance personal is larger, the low problem of maintenance efficiency.
To achieve the above object, the invention discloses a kind of roaster maintenance cranes to set up standby, the roaster repair hanger
Equipment includes：Crossbeam, pedestal, electric block and hanging basket, the crossbeam are crossed on the top of roaster, the both ends of crossbeam and pedestal
It is fixedly connected, the pedestal is arranged on roaster furnace roof lateral support plate, and the electric block is arranged above crossbeam, electronic
Cucurbit is fixedly connected by steel wire rope with hanging basket, and the hanging basket is located in roasting oven chamber, and hanging basket is the cuboid of top end opening
Shape babinet is fixedly connected with tripod at hanging basket top end opening, and the top of tripod is fixedly connected with steel wire rope.
Above-mentioned a kind of roaster maintenance crane disclosed by the invention sets up standby, and the cross rail top is provided with track, in track
It is connected with moving trolley, for the moving trolley between electric block and crossbeam, the electric block is mounted on moving trolley
Top, moving trolley bottom are equipped with multiple wheels, and multiple wheels are stuck in the track of cross rail top.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and moving trolley is equipped with inside the moving trolley
Controller and motor, the motor are connect with moving trolley controller by cable, and the output end of motor passes through gear
It is meshed with rotation shaft of wheel.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and the two sides of the moving trolley are fixedly mounted
There are supporting rod, the supporting bar top to be provided with fixed pulley, the steel wire rope of electric block connection is connected around fixed pulley with hanging basket
It connects.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and the base bottom is equipped with idler wheel, pedestal
Side is provided with power supply box, and moving trolley and electric block are connect by electric wire with power supply box.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and electric block control is provided on the electric block
Device processed, the electric block controller are connected with the steel wire rope draw off gear in electric block.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and the hanging basket top is connected with safety rope, safety
The other end of rope is fixedly connected with moving trolley bottom, and the length of the safety rope is less than the depth of roasting oven chamber.
Above-mentioned a kind of roaster maintenance crane erection disclosed by the invention is standby, and the two side of the hanging basket is connected through the hinge and has
Telescopic screw rod, the telescopic screw rod include outer sleeve and interior loop bar, and outer sleeve is connect by screw thread with interior loop bar spiral, are turned outer
Sleeve changes telescopic screw rod length, and top and the roasting oven chamber side wall of the telescopic screw rod of hanging basket both sides, which fit, clamps hanging basket.
Above-mentioned a kind of roaster maintenance crane disclosed by the invention set up it is standby, be equipped with inside the hanging basket control panel and
PLC controller, control button is provided on control panel, and the control panel connects PLC controller, the PLC controller point
It is not connected with moving trolley controller and electric block controller.
The invention also discloses a kind of roaster maintenance cranes to set up standby application method, and the application method is：
Power on switch, maintenance personal enters hanging basket；
Operational order is assigned by the control button on control panel, PLC controller controls moving trolley controller, mobile
Agv controller controls motor operation；
Motor drive moving trolley is moved to above roasting oven chamber to be repaired；
Operational order is assigned by the control button on control panel, PLC controller controls electric block controller, electronic
Steel wire rope draw off gear in cucurbit begins paying out steel wire rope, and hanging basket drops to point to be repaired；
Maintenance personal turns the telescopic screw rod on hanging basket side wall until telescopic screw rod top is affixed with roasting oven chamber side wall
It closes, the telescopic screw rod of hanging basket both sides clamps hanging basket, and hanging basket is made no longer to shake；
After repair, unscrew and shorten telescopic screw rod, operation and control panel makes hanging basket rise to the stove of roasting oven chamber
Hanging basket is moved at the top of next roasting oven chamber hopper to be repaired by top by moving trolley.
The invention has the advantages that：
The invention discloses a kind of roaster maintenance cranes to set up standby and its application method, and crossbeam is set up in roaster furnace roof,
The electric block of moving trolley is installed on crossbeam, electric block connects hanging basket by steel wire rope, and moving trolley drives hanging basket to move
It moves to above roasting oven chamber to be repaired, then transferred hanging basket to furnace chamber by electric block, maintenance personal carries out fault point
Repair has ensured the safety of maintenance personal, reduces maintenance difficulty, mitigates workload, hanging basket is promoted after repair, then pass through shifting
Dynamic trolley moves in next failure roasting oven chamber hopper, improves maintenance efficiency.
Description of the drawings
Fig. 1 is that a kind of roaster maintenance crane disclosed by the invention sets up standby whole side view.
Fig. 2 is that a kind of roaster maintenance crane disclosed by the invention sets up standby overall top view.
Fig. 3 is that a kind of roaster maintenance crane disclosed by the invention sets up standby hanging basket connection diagram.
Fig. 4 is that a kind of roaster maintenance crane disclosed by the invention sets up standby control block diagram.
Specific implementation mode
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
With reference to figure 1 and Fig. 2, the invention discloses a kind of roaster maintenance cranes to set up standby, the roaster maintenance crane erection
It is standby to include：Crossbeam 1, pedestal 2, electric block 3 and hanging basket 4, the crossbeam 1 are crossed on the top of roaster 5, the both ends of crossbeam 1
It is fixedly connected with pedestal 2, the pedestal 2 is arranged on 5 furnace roof lateral support plate of roaster, and 2 bottom of the pedestal is equipped with rolling
Wheel 14, the side of pedestal 2 is provided with power supply box 15, and electric block 3 is connect by electric wire with power supply box 15, the electric block 3
It is arranged above crossbeam 1, electric block 3 is fixedly connected by steel wire rope 6 with hanging basket 4, and the hanging basket 4 is located at 5 furnace chamber of roaster
Interior, hanging basket 4 is the rectangular-shape babinet of top end opening, and tripod 7, the top of tripod 7 are fixedly connected at 4 top end opening of hanging basket
It is fixedly connected with steel wire rope 6.
1 top of the crossbeam is provided with track, moving trolley 8 is connected in track, the moving trolley 8 is located at electronic calabash
Between reed 3 and crossbeam 1, the electric block 3 is mounted on 8 top of moving trolley, and 8 bottom of moving trolley is equipped with multiple wheels 9,
Multiple wheels 9 are stuck in the track at 1 top of crossbeam, and moving trolley 8 is realized and moves along a straight line and ensure that moving trolley 8 in orbit
The stabilization of operation.
With reference to figure 3, the two sides of the moving trolley 8 are installed with supporting rod 12, and 12 top of the supporting rod is set
It is equipped with fixed pulley 13, the steel wire rope 6 that electric block 3 connects is connected around fixed pulley 13 with hanging basket 4, and the drive of electric block 3 is hung
Basket 4 is moved up and down around fixed pulley 13.
4 top of the hanging basket is connected with safety rope 18, and the other end of safety rope 18 is fixedly connected with 8 bottom of moving trolley,
The length of the safety rope 18 is less than the depth of 5 furnace chamber of roaster, and the two side of the hanging basket 4, which is connected through the hinge, flexible silk
Bar 19, the telescopic screw rod 19 include outer sleeve and interior loop bar, and outer sleeve is connect by screw thread with interior loop bar spiral, and housing is turned
Cylinder changes 19 length of telescopic screw rod, so that the top of outer sleeve is fitted with 5 furnace chamber side wall of roaster, the flexible spiral shell of 4 both sides of hanging basket
19 collective effects of silk clamp hanging basket 4, and maintenance personal is when repairing operation for prevention, and hanging basket shaking causes maintenance process unstable
It is fixed.
With reference to figure 4, moving trolley controller 10 and motor 11, the motor are installed inside the moving trolley 8
11 are connect with moving trolley controller 10 by cable, and the output end of motor 11 is meshed by gear with rotation shaft of wheel, institute
It states and is provided with electric block controller 16 on electric block 3, the electric block controller 16 and the steel wire rope in electric block
Draw off gear 17 is connected；
Control panel 20 and PLC controller 21 are installed inside the hanging basket 4, be provided on control panel 20 control by
Button, the control panel 20 connect PLC controller 21, the PLC controller 21 respectively with moving trolley controller 10 and electronic
Cucurbit controller 16 is connected.
Specifically, the roaster maintenance crane sets up standby application method and is：
Power on switch, maintenance personal enters hanging basket 4；
Operational order is assigned by the control button on control panel 20, PLC controller 21 controls moving trolley controller
10, moving trolley controller 10 controls motor 11 and operates；
Motor 11 drives moving trolley 8 to be moved to above 5 furnace chamber of roaster to be repaired；
Operational order is assigned by the control button on control panel 20, PLC controller 21 controls electric block controller
16, the steel wire rope draw off gear 17 in electric block 3 begins paying out steel wire rope, and hanging basket 4 drops to point to be repaired；
Maintenance personal turns the telescopic screw rod 19 on hanging basket side wall until 19 top of telescopic screw rod and 5 furnace chamber side wall of roaster
It fits, the telescopic screw rod 19 of 4 both sides of hanging basket clamps hanging basket 4, and hanging basket 4 is made no longer to shake；
After repair, unscrew and shorten telescopic screw rod 19, operation and control panel 20 makes hanging basket 4 rise to 5 stove of roaster
Hanging basket 4 is moved at the top of 5 furnace chamber hopper of next roaster to be repaired by the top of room by moving trolley 8.
Electric block 3 once goes wrong in maintenance process, and safety rope 18 also can guarantee that hanging basket 4 will not be down to roaster stove
Bottom ensure that the safety of maintenance personal, and can control the lifting of hanging basket at any time in hanging basket 4, meet different maintenance positions
Demand, raising repaiies stove quality, reduces quirk inleakage, while also improving the thermal efficiency of roaster, realizes energy-saving and emission-reduction.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention belong to the scope of protection of present invention.
Claims (10)
1. a kind of roaster maintenance crane sets up standby, which is characterized in that the roaster maintenance crane erection is standby to include：Crossbeam (1), bottom
Seat (2), electric block (3) and hanging basket (4), the crossbeam (1) are crossed on the top of roaster (5), the both ends and bottom of crossbeam (1)
Seat (2) is fixedly connected, and the pedestal (2) is arranged on roaster (5) furnace roof lateral support plate, electric block (3) setting
Above crossbeam (1), electric block (3) is fixedly connected by steel wire rope (6) with hanging basket (4), and the hanging basket (4) is located at roaster
(5) in furnace chamber, hanging basket (4) is the rectangular-shape babinet of top end opening, and tripod (7) is fixedly connected at hanging basket (4) top end opening,
The top of tripod (7) is fixedly connected with steel wire rope (6).
2. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that setting at the top of the crossbeam (1)
There is track, moving trolley (8) is connected in track, the electric block (3) is mounted at the top of moving trolley (8), moving trolley
(8) bottom is equipped with multiple wheels (9), and multiple wheels (9) are stuck in the track at the top of crossbeam (1).
3. a kind of roaster maintenance crane as claimed in claim 2 sets up standby, which is characterized in that the moving trolley (8) is internal
Moving trolley controller (10) and motor (11) are installed, the motor (11) passes through line with moving trolley controller (10)
Cable connects, and the output end of motor (11) is meshed by gear with rotation shaft of wheel.
4. a kind of roaster maintenance crane as claimed in claim 2 sets up standby, which is characterized in that the two of the moving trolley (8)
Side is installed with supporting rod (12), and supporting rod (12) top is provided with fixed pulley (13), electric block (3) connection
Steel wire rope (6) be connected with hanging basket (4) around fixed pulley (13).
5. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that pedestal (2) the bottom installation
Have an idler wheel (14), the side of pedestal (2) is provided with power supply box (15), moving trolley (8) and electric block (3) by electric wire with
Power supply box (15) connects.
6. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that set on the electric block (3)
It is equipped with electric block controller (16), the electric block controller (16) and the steel wire rope draw off gear (17) in electric block
It is connected.
7. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that hanging basket (4) the top connection
There are safety rope (18), the other end of safety rope (18) to be fixedly connected with moving trolley (8) bottom, the length of the safety rope (18)
Less than the depth of roaster (5) furnace chamber.
8. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that the two side of the hanging basket (4)
Being connected through the hinge has telescopic screw rod (19), and the telescopic screw rod (19) includes outer sleeve and interior loop bar, and outer sleeve passes through screw thread
It is connect with interior loop bar spiral, turns outer sleeve and change telescopic screw rod (19) length, the top of the telescopic screw rod (19) of hanging basket (4) both sides
End fits with roaster (5) furnace chamber side wall and clamps hanging basket (4).
9. a kind of roaster maintenance crane as described in claim 1 sets up standby, which is characterized in that installation inside the hanging basket (4)
There are control panel (20) and PLC controller (21), control button is provided on control panel (20), the control panel (20) is even
Connect PLC controller (21), the PLC controller (21) respectively with moving trolley controller (10) and electric block controller (16)
It is connected.
10. a kind of roaster maintenance crane as described in any in claim 1-9 sets up standby application method, which is characterized in that
The application method is：
Power on switch, maintenance personal enters hanging basket (4)；
Operational order is assigned by the control button on control panel (20), PLC controller (21) controls moving trolley controller
(10), moving trolley controller (10) control motor (11) operates；
Motor (11) driving moving trolley (8) is moved to above roaster to be repaired (5) furnace chamber；
Operational order is assigned by the control button on control panel (20), PLC controller (21) controls electric block controller
(16), the steel wire rope draw off gear (17) in electric block (3) begins paying out steel wire rope, and hanging basket (4) drops to point to be repaired；
Maintenance personal turns the telescopic screw rod (19) on hanging basket side wall until telescopic screw rod (19) top and roaster (5) furnace chamber side
Wall fits, and the telescopic screw rod (19) of hanging basket (4) both sides clamps hanging basket (4), and hanging basket (4) is made no longer to shake；
After repair, unscrew and shorten telescopic screw rod (19), operation and control panel (20) makes hanging basket (4) rise to roaster
(5) hanging basket (4) is moved to next roaster to be repaired (5) furnace chamber hopper top by furnace chamber furnace roof portion by moving trolley (8)
Portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810368416.7A CN108439226A (en) | 2018-04-23 | 2018-04-23 | A kind of standby and its application method of roaster maintenance crane erection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810368416.7A CN108439226A (en) | 2018-04-23 | 2018-04-23 | A kind of standby and its application method of roaster maintenance crane erection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108439226A true CN108439226A (en) | 2018-08-24 |
Family
ID=63200745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810368416.7A Pending CN108439226A (en) | 2018-04-23 | 2018-04-23 | A kind of standby and its application method of roaster maintenance crane erection |
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| Country | Link |
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| CN (1) | CN108439226A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109809386A (en) * | 2019-04-02 | 2019-05-28 | 四川启明星铝业有限责任公司 | The method that ring-form calcining furnace is used for lithium cell cathode material carbonation process |
| CN113086841A (en) * | 2021-04-13 | 2021-07-09 | 索通发展股份有限公司 | Hanging basket device for repairing roasting furnace wall |
-
2018
- 2018-04-23 CN CN201810368416.7A patent/CN108439226A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109809386A (en) * | 2019-04-02 | 2019-05-28 | 四川启明星铝业有限责任公司 | The method that ring-form calcining furnace is used for lithium cell cathode material carbonation process |
| CN113086841A (en) * | 2021-04-13 | 2021-07-09 | 索通发展股份有限公司 | Hanging basket device for repairing roasting furnace wall |
| CN113086841B (en) * | 2021-04-13 | 2022-10-21 | 索通发展股份有限公司 | Be used for prosthetic hanging flower basket device of roasting furnace wall |
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